944.607840 Sears Craftsman Tractor Parts Manual

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OWNER’S MANUAL

MODEL NO. 944.607840

Important:

Read and follow all Safety Rules and Instructions Before Operating This Equipment

22.0HP ELECTRIC START 46" MOWER AUTOMATIC LAWN TRACTOR

•Assembly

•Operation

•Maintenance

•Service and Adjustments

•Repair Parts

Sears Canada, Inc., Toronto, Ontario M5B 2B8

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

WARNING: In order to prevent ac- cidental starting when setting up, transporting, adjusting or making re- pairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are recommended by and com- ply with specifications of the manu- facturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

I. GENERAL OPERATION

•Read, understand, and follow all instructions on the machine and in the manual before starting.

•Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

•Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back- ing.

•Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Ma- terial may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

•Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

•Slow down before turning.

•Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

•Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

•Operate machine only in daylight or good artificial light.

•Do not operate the machine while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing road- ways.

•Use extra care when loading or unloading the machine into a trailer or truck.

•Always wear eye protection when operating ma- chine.

2

•Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re- lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

•Follow the manufacturer's recommendation for wheel weights or counterweights.

•Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

•Mow up and down slopes, not across.

•Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Choose a low ground speed so that you will not have to stop or shift while on the slope.

•Do not mow on wet grass. Tires may lose traction. Always keep the machine in gear when going down slopes. Do not shift to neutral and coast downhill.

•Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

•Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do no use on steep slopes.

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IV. TOWING

•Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

•Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

•Never allow children or others in or on towed equip- ment.

•On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

•Travel slowly and allow extra distance to stop.

•Never make any adjustments or repairs with the engine running.

•Check grass catcher components and the discharge guard frequently and replace with manufacturer's rec- ommended parts, when necessary.

•Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

•Check brake operation frequently. Adjust and service as required.

•Maintain or replace safety and instruction labels, as necessary.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

•Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

•Use only approved gasoline container.

•Never remove gas cap or add fuel with the engine run- ning. Allow engine to cool before refueling.

•Never fuel the machine indoors.

•Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliances.

•Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when filling.

•Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

•Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

•If fuel is spilled on clothing, change clothing immedi- ately.

•Never overfill fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

•Never operate machine in a closed area.

•Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuel- soaked debris. Allow machine to cool before storing.

•If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

•Be sure the area is clear of bystanders before operat- ing. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back- ing.

•Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

•Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

•Be alert and turn machine off if a child enters the area.

•Before and while backing, look behind and down for small children.

•Mow up and down slopes (15° Max), not across.

•Choose a low ground speed so that you will not have to stop or shift while on the slope.

•Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

•If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

TABLE OF CONTENTS

SAFETY RULES	2-3
PRODUCT SPECIFICATIONS	4
CUSTOMER RESPONSIBILITIES	4
WARRANTY	4
ASSEMBLY	5-7
OPERATION	8-14
MAINTENANCE SCHEDULE	15

MAINTENANCE	15-18
SERVICE AND ADJUSTMENTS	19-24
STORAGE	25
TROUBLESHOOTING	26-27
REPAIR PARTS - TRACTOR	28-43
REPAIR PARTS - ENGINE	44-50
PARTS ORDERING/SERVICE	BACK COVER

3

PRODUCT SPECIFICATIONS

Gasoline Capacity	3.0 Gallons
and type:	Unleaded Regular
Oil Type	SAE 30 (above 32°F)
(API-SG-SL):	SAE 5W-30 (below 32°F)
	Synthetic (below 0°F)

Your tractor was shipped from the factory with non-synthetic SAE 10W30 motor oil

Oil Capacity:	W/Filter:	64 oz
	W/O Filter: 60 oz
Spark Plug:	Champion QC12YC
(Gap: .040")
Ground Speed (MPH):	Forward: 0-5.5
	Reverse: 0-2.4
Charging System:	3 Amps Battery
5 Amps Headlights
Battery:	AMP/HR:	35
	Min. CCA:	280
	Case Size:	U1R
Blade Bolt Torque:	45-55 FT. LBS.

MAINTENANCE AGREEMENT

A Maintenance Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for and using your tractor.

•Follow the instructions under “Maintenance” and “Stor- age” sections of this owner’s manual.

WARNING: This tractor is equipped with an internal com- bustion engine and should not be used on or near any unimprovedforest-covered,brush-coveredorgrass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual).

CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained representatives and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)

For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are defective as a result of material or workmanship.

FULL ONE (1) YEAR WARRANTY ON BATTERY

For one (1) year from date of purchase, if any battery included with this riding equipment proves defective in material or workman- ship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.

COMMERCIAL OR RENTAL USE

Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days.

This Warranty does NOT cover:

1.Pre-delivery set-up.

2.Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).

3.Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts.

4.Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the failure to operate and maintain the equipment according to the instructions contained in the Owner’s Manual.

Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Department in Canada. This warranty applies only while this product is in use in Canada.

This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run concur- rently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an implied warranty will last so the above limitations may not apply to you.

SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8

4

UNASSEMBLED PARTS

Battery

(2) Hex Bolts 1/4-20 x 3/4

(2) Keps Nut 1/4-20

Slope Sheet

(1) Oil Drain Tube

Key

(2) Keys

ASSEMBLY

Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping puposes.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2) 7/16" wrenches

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Cut along dashed lines on all four panels of carton. Remove end panels and lay side panels flat.

•Check for any additional loose parts or cartons and remove.

CONNECT BATTERY (See Fig. 1)

CAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

•Lift hood to raised position.

•Remove terminal protective caps and discard.

NOTE: If this battery is put into service after month and year indicated on label (L) (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

•First connect RED battery cable to positive (+) terminal with hex bolt and keps nut.

•Connect BLACK grounding cable to negative (-) ter- minal with remaining hex bolt and keps nut. Tighten securely.

5

L

02954

FIG. 1

ADJUST SEAT (See Fig. 2)

•Sit in seat.

•Lift up adjustment lever (A) and slide seat until a com- fortable position is reached which allows you to press clutch/brake pedal all the way down.

•Release lever to lock seat in position.

A

FIG. 2

ASSEMBLY

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

TO ROLL TRACTOR OFF SKID (See Op- eration section for location and function of controls)

•Raise attachment lift lever to its highest position.

•Release parking brake by depressing clutch/brake pedal.

•Place freewheel control in "transmission disengaged position" (See “TO TRANSPORT” in the Operation section of this manual).

•Roll tractor forward off skid.

•Remove banding holding the deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See Op- eration section for location and function of controls)

WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

•Be sure all the above assembly steps have been com- pleted.

•Check engine oil level and fill fuel tank with gasoline.

•Place freewheel control in "transmission engaged" position (see "TO TRANSPORT" in Operation section of this manual).

•Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

•Place motion control lever in neutral (N) position.

•Press lift lever plunger and raise attachment lift lever to its highest position.

•Remove key from bag and start the engine (see "TO START ENGINE" in the Operation section of this man- ual). After engine has started, move throttle control to idle (slow) position.

•Release parking brake.

•Slowly move the motion control lever forward and slowly drive tractor off skid.

•Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

•Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE (See Fig. 3) (If previously removed)

•Raise and hold deflector shield in upright position.

•Place slot in mulcher plate over tab on mower and position plate over mower opening as shown.

•Hook front latch into hole on front of mower deck.

•Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove deflector shield from mower.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

DEFLECTOR

SHIELD

TAB

MULCHER

PLATE

LATCH

HOOKS

FIG. 3

6

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

•Reduce tire pressure to PSI shown on tires.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is operating properly. See “TO CHECK BRAKE” in the Service and Adjustments section of this manual.

CHECKLIST

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER- FORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

All assembly instructions have been completed.

No remaining loose parts in carton. Battery is properly prepared and charged.

Seat is adjusted comfortably and tightened securely.

All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure and wires are properly clamped.

Before driving tractor, be sure freewheel control is in “transmission engaged” position (see “TO TRANS- PORT” in the Operation section of this manual).

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded gasoline.

Become familiar with all controls, their location and function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

Be sure Operator Presence System and Reverse Op- eration System (ROS) are working properly (See the Operation and Maintenance sections in this manual).

It is important to purge the transmission before op- erating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

7

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean- ing.

REVERSE	NEUTRAL		HIGH		LOW		CHOKE	FAST	SLOW	IGNITION SWITCH
ENGINE OFF	REVERSE		ENGINE ON		ENGINE START		PARKING BRAKE MOWER HEIGHT			MOWER LIFT
	OPERATION
	SYSTEM (ROS)
LIGHTS ON	FUEL	BATTERY		REVERSE		FORWARD		CRUISE CONTROL		CLUTCH/BRAKE
										PEDAL
									15	15
ATTACHMENT		ATTACHMENT			DANGER, KEEP HANDS			KEEP AREA CLEAR	SLOPE HAZARDS
CLUTCH DISENGAGED		CLUTCH ENGAGED			AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL (Automatic Models only)

DANGER indicates a hazard which, if not avoided, will result in death or serious injury.

WARNING indicates a hazard which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.

CAUTION when used without the alert symbol, indicates a situation that could result in damage to the tractor and/or engine.

Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform- ation about hazards which can result in death, serious injury and/or property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury and/or property damage.

FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.

8

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

DP

H

E

N

B

FG

CJ

A

M

FIG. 4

Our tractors conform to the applicable safety standards of the American National Standards Institute.

(A)ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

(B)CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

(C)PARKING BRAKE - Locks clutch/brake pedal into the brake position.

(D)THROTTLE CONTROL - Used to control engine speed.

(E)ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

(F)IGNITION SWITCH - Used for starting and stopping the engine.

(G)REVERSE OPERATION SYSTEM (ROS) “ON” POSI- TION - Allows operation of mower deck or other powered attachment while in reverse.

(H)LIGHT SWITCH - Turns the headlights on and off.

(J)MOTION CONTROL LEVER – Selects the speed and direction of tractor.

(M)FREEWHEEL CONTROL – Disengages transmission for pushing or slowly towing the tractor with the engine off.

(N)CHOKE CONTROL - Used when starting a cold en- gine.

(P)SERVICEREMINDER/HOURMETER– Indicates when service is required for the engine and mower.

9

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)

Your tractor is equipped with an operator presence sens- ing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

1.Depress clutch/brake pedal (B) all the way down and hold.

2.Pull parking brake lever (C) up and hold, release pres- sure from clutch/brake pedal (B), then release parking brake lever. Pedal should remain in brake position. Make sure parking brake will hold tractor secure.

B

C

FIG. 5

STOPPING

MOWER BLADES -

•To stop mower blades, move attachment clutch lever to disengaged position ( ).

J

(	) Attachment	FIG. 6	(	) Disengaged
	Clutch			Position
	Engage Position

NOTE: Failure to move throttle control between half and full speed (fast) position, before stopping, may cause en- gine to “backfire”.

•Turn ignition key (F) to “STOP” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

•Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go dead.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, al- ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position.

D

N

F

FIG. 7

TO USE THROTTLE CONTROL - D (See Fig. 7)

Always operate engine at full speed (fast).

•Operating engine at less than full speed (fast) reduces engines operating efficiency.

•Full speed (fast) offers the best bagging and mower performance.

TO USE CHOKE CONTROL - N (See Fig. 7)

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

•To engage choke control, pull knob out. Slowly push knob in to disengage.

GROUND DRIVE -

•To stop ground drive, depress clutch/brake pedal all the way down.

•Move motion control lever (J) to neutral position.

ENGINE -

•Move throttle control (D) between half and full speed (fast) position.

10

OPERATION

TO MOVE FORWARD AND BACKWARD (See Fig. 8)

The direction and speed of movement is controlled by the motion control lever. (J)

•Start tractor with motion control lever in neutral (N) position.

•Release parking brake.

•Slowly move motion control lever to desired position.

J

FIG. 8

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 9)

The position of the attachment lift lever (A) determines the cutting height.

T

A

FIG. 9

•Put attachment lift lever in desired cutting height slot.

•Slide pointer tab (T) to desired cutting height as a reminder for next time you mow.

The cutting height range is approximately 1" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

•The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS (See Fig. 10)

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

•Adjust mower to desired cutting height (See “TO AD- JUST MOWER CUTTING HEIGHT” in this section of manual).

•With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole. Tighten securely.

•Repeat for all, installing gauge wheel in same adjust- ment hole.

FIG.10

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. You must remain fully and centrally positioned in the seat to prevent the engine from hesitating or cutting off when operating your equipment on rough, rolling terrain or hills.

•Select desired height of cut with attachment lift lever.

•Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield (S) in place.

S

FIG. 11

11

OPERATION

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine unless ignition key is placed in the ROS "ON" position.

WARNING: Backing up with the attachment clutch en- gaged while mowing is strongly discouraged. Turning the ROS "ON", to allow reverse operation with the attachment clutch engaged, should only be done when the operator decides it is necessary to reposition the machine with the attachment engaged. Do not mow in reverse unless absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

Only use if you are certain no children or other bystanders will enter the mowing area.

•Move motion control lever to neutral (N) position.

•With engine running, turn ignition key counterclockwise to ROS "ON" position.

•Look down and behind before and while backing.

•Slowly move motion control lever to reverse (R) position to start movement.

•When use of the ROS is no longer needed, turn the ignition key clockwise to engine "ON" position.

ROS "ON" POSITION	ENGINE "ON" POSITION
	(NORMAL OPERATING)

02828

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

•Choose the slowest speed before starting up or down hills.

•Avoid stopping or changing speed on hills.

•If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

•Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/ BRAKE PEDAL IS DEPRESSED.

•To restart movement, slowly release parking brake and clutch/brake pedal.

•Slowly move motion control lever to slowest setting.

•Make all turns slowly.

TO TRANSPORT (See Figs. 4 and 12)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

12

•Raise attachment lift to highest position with attachment lift control.

•Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

•Do not push or tow tractor at more than two (2) MPH.

•To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

Transmission Engaged

Transmission Disengaged

FIG. 12

SERVICE REMINDER/HOUR METER

Service reminder shows the total number of hours the engine has run and flashes to indicate that the engine or mower needs servicing. When service is required, the service reminder will flash for two hours. To service engine and mower, see the Maintenance section of this manual.

NOTE: Service reminder runs when the ignition key is in any position but "STOP". For accurate reading, be sure key remains in the "STOP" position when engine is not running.

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your trac- tor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Maintenance section of this manual).

•To change engine oil, see the Maintenance section in this manual.

OPERATION

ADD GASOLINE

•Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

TO START ENGINE (See Fig. 4)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

•Be sure freewheel control is in the transmission en- gaged position.

•Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

•Place motion control lever in neutral (N) position.

•Move attachment clutch to “DISENGAGED” position.

•Move throttle control to fast position

•Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

•Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

•When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

•The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50° F and below)

•When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

•Before driving the unit in cold weather, the transmission should be warmed up as follows:

•Be sure the tractor is on level ground.

•Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

•Allow one minute for transmission to warm up. This can be done during the engine warm up period.

•The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is run-

ning.

To ensure proper operation and performance, it is recom- mended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de- veloped during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

•Place tractor safely on a level surface - that is clear and open - with engine off and parking brake set.

•Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

•Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly dis- engage clutch/brake pedal.

13

OPERATION

CAUTION: At any time, during step 4, there may be movement of the drive wheels.

•Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

•Move motion control lever to neutral (N) position. Shut- off engine and set parking brake.

•Engage transmission by placing freewheel control in engaged position (See “TO TRANSPORT” in this sec- tion of manual).

•Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

•Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the trac- tor moves approximately five (5) feet return the mo- tion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and now ready for normal operation.

MOWING TIPS

•Mower should be properly leveled for best mowing per- formance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trim- ming.

•Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.

•When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 13A).

FIG. 13A

•If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

•Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

•Always operate engine at full throttle when mow- ing to assure better mowing performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

•When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

•The special mulching blade will recut the grass clip- pings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biode- grade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

•Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried, yet the newly cut area will not be exposed to direct sunlight.

•For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 13B). For extremely heavy mulching, re- duce your width of cut on each pass and mow slowly.

MAX 1/3

mulcher_9

FIG. 13B

•Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across (perpendicular) to the first cut path.

•Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

14

Check for loose fasteners.

•

Check operator presence and ROS systems for proper operation.

•

Check tire pressure.

•

Check brake operation.

•

Check engine oil level.

•

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

E

N

G

I

N

E

Change Engine Oil (without oil filter)

Check Operator Presence & ROS Systems

T

R

A Check for Loose Fasteners C Check/Replace Mower Blades T Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Check Transaxle Cooling

Check Mower Levelness

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

Check Tire Pressure

Check Brake Operation

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

At least once a season, check to see if you should make any of the adjustments described in the Service and Adjustments section of this manual.

• At least once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

EACH

USE

MAINTENANCE

SCHEDULE

BEFORE

MAINTENANCE

EVERY	EVERY	EVERY	EVERY	EVERY	BEFORE
8	25	50	100	SEASON	STORAGE
HOURS	HOURS	HOURS	HOURS

3

4

1,2

1,2

2

2

1, 2

2

2

maint_sch-tractore.ROS.e

3 - Replace blades more often when mowing in sandy soil. 4 - Not required if equipped with maintenance-free battery.

LUBRICATION CHART

dSPINDLE ZERK

dFRONT WHEEL BEARING ZERK

dSTEERING SECTOR GEAR TEETH

dSPINDLE ZERK

dFRONT WHEEL BEARING ZERK

eENGINE

02956

dGeneral Purpose Grease

eRefer to Maintenance “ENGINE” Section

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

15

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main- tenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced. (See “TO CHECK BRAKE” in the Service and Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires (See PSI on tires).

•Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

•Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OP- ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems are working properly. If your tractor does not function as described, repair the problem immediately.

•The engine should not start unless the brake pedal is fully depressed, and the attachment clutch control is in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

•When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

•When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

•The attachment clutch should never operate unless the operator is in the seat.

	ROS "ON" Position	Engine "ON" Position
		(Normal Operating)

02828

CHECK REVERSE OPERATION (ROS) SYSTEM

•When the engine is running with the ignition switch in the engine "ON" position and the attachment clutch engaged, any attempt by the operator to shift into reverse should shut off the engine.

•When the engine is running with the ignition switch in the ROS "ON" position and the attachment clutch en- gaged, any attempt by the operator to shift into reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be sharp. Replace worn, bent or damaged blades.

CAUTION: Useonlyareplacementblade approved by the manufacturer of your tractor. Using a blade not approved by the manufacturer of your tractor is hazardous, could damage your tractor and void your warranty.

BLADE REMOVAL (See Fig. 14)

•Raise mower to highest position to allow access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

•Remove blade bolt by turning counterclockwise.

•Install new blade with stamped "GRASS SIDE" facing the ground.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

•Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

BLADE			MANDREL
			ASSEMBLY
	CENTER
	HOLE
BLADE BOLT
(SPECIAL)	025
		45	STAR

FIG. 14

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

•Remove terminal guard.

•Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor.

16

MAINTENANCE

•Rinse the battery with plain water and dry.

•Clean terminals and battery cable ends with wire brush until bright.

•Coat terminals with grease or petroleum jelly.

•Reinstall battery (See “CONNECT BATTERY” in the Assembly section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- sible damage to seals, do not use high pressure water or steam to clean transaxle.

•Inspect cooling fan to be sure fan blades are intact and clean.

•Inspect cooling fins for dirt, grass clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cool- ing fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte- nance is not required for the life of the transaxle. Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the oil’s SAE viscosity grade according to your expected operating temperature. When operating in temperatures below 0º F (-18º C) synthetic oil must be used.

SAE VISCOSITY GRADES

**30

		5W-30, 10W-30			*
		Synthetic 5W-30, 10W-30
F -20	0	20	32 40		60		80	100
C -30	-20	-10	0		10	20	30	40

STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oil_visc_chart9_e.

*CAUTION: Air cooled engines run hotter than automo- tive engines. The use of non-synthetic multi-viscosity oils (5W30, 10W30 etc.) in temperatures above 40º F (4º C) will result in higher than normal oil consumption. When using a multi-viscosity oil, check oil level more frequently.

**CAUTION: SAE 30 oil, if used below 40º F (4º C), will result in hard starting and possible engine bore damage due to inadequate lubrication.

	A	P				VIC		F		NOTE: Synthetic oil meeting ILSAC GF-2, API
					ER E		S
				S
			I				J
							C
							/			certification mark and API service symbol (shown
N						SAE			G
E						5W-30		I N
E										at left) with "SJ/CF ENERGY CONSERVING" or
		R					V
				G			ER
					Y CONS					higher, is an acceptable oil at all temperatures.
					ETOLEU		N
			N	P			M
							S
M	A						I		T	Use of synthetic oil does not alter required
		GASOLINE
C						FOR		I
RI								T
E				C					U	oil change intervals.
							D	E
A				ENGINES
					ERTIFIE

Changeoil visc chart8 the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 15)

Determine temperature range expected before oil change. All oil must meet API service classification SG-SL.

•Be sure tractor is on level surface.

•Oil will drain more freely when warm.

•Catch oil in a suitable container.

•Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

•Remove yellow cap from end of drain valve and install the drain tube onto the fitting.

	OIL DRAIN VALVE
CLOSED	63
	4
	02
AND
LOCKED
POSITION
	DRAIN
YELLOW CAP	TUBE

FIG. 15

•Unlock drain valve by pushing inward and turning counterclockwise.

•To open, pull out on the drain valve.

•After oil has drained completely, close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown.

•Remove the drain tube and replace the cap onto to the bottom fitting of the drain valve.

•Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this man- ual.

•Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick. Tighten cap

onto the tube securely when finished.

17

MAINTENANCE

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

•Remove cover.

TO SERVICE PRE-CLEANER

•Wash it in liquid detergent and water.

•Squeeze it dry in a clean cloth.

•Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove excess oil.

•If very dirty or damaged, replace pre-cleaner.

TO SERVICE CARTRIDGE

•Clean cartridge by tapping gently on flat surface. If very dirty or damaged, replace cartridge.

•Reinstall precleaner cartridge, cover and secure.

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

KNOBS

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

Every 100 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other cooling shrouds. Clean the cooling fins and external surfaces as necessary. Make sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or dam- age.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “PRODUCT SPECIFICATIONS” section of this manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season. If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.

• With engine cool, remove filter and plug fuel line sec-
	tions.
•	Place new fuel filter in position in fuel line with arrow
	pointing towards carburetor.
•	Be sure there are no fuel line leaks and clamps are

COVER

CARTRIDGE

properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

CLAMP

FOAM

PRE-CLEANER

FIG. 16

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year.

FUEL FILTER

FIG. 17

CLEANING

•Clean engine, battery, seat, finish, etc. of all foreign matter.

•Keep finished surfaces and wheels free of all gasoline, oil, etc.

•Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure washer to clean your tractor unless the engine and trans- mission are covered to keep water out. Water in engine or transmission will shorten the useful life of your tractor. Use compressed air or a leaf blower to remove grass, leaves and trash from tractor and mower.

18

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST- MENTS:

•Depress clutch/brake pedal fully and set parking brake.

•Place motion control lever in neutral (N) position.

•Place attachment clutch in “DISENGAGED” position.

•Turn ignition key to “STOP” and remove key.

•Make sure the blades and all moving parts have completely stopped.

•Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

TO REMOVE MOWER (See Fig. 18)

•Place attachment clutch in “DISENGAGED” position.

•Lower attachment lift lever to its lowest position.

•Roll belt off engine pulley (M) and belt keepers (G).

•Remove retainer spring (K), slide collar (L) off and push housing guide (P) out of bracket.

•Remove clutch cable spring (Q) from idler arm (R).

•Disconnect front link (E) from mower - remove retainer spring and washer.

•Go to either side of mower and disconnect mower suspension arm (A) from chassis pin (B) and rear lift link (C) from rear mower bracket (D) - remove retainer springs and washers.

CAUTION: AFTER REAR LIFT LINKS

ARE DISCONNECTED, THE ATTACH-

MENT LIFT LEVER WILL BE SPRING

LOADED. HAVE A TIGHT GRIP ON LIFT

LEVER WHEN CHANGING POSITION

OF THE LEVER.

•Slide mower out from under right side of tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER IS TO BE MOUNTED ON THE TRACTOR, REMOVE THE FRONT LINK (E) AND REAR LIFT LIKS

(C)FROM TRACTOR AND HOOK THE CLUTCH SPRING

(Q)INTO THE CABLE GUIDE ON FRONT EDGE OF LOWER DASH.

TO INSTALL MOWER (See Figs. 19-22)

Be sure tractor is on level surface and engage parking brake.

•Lower attachment lift lever to it's lowest position.

CAUTION: LIFT LEVER IS SPRING

LOADED. HAVE A TIGHT GRIP ON

LIFT LEVER, LOWER IT SLOWLY AND

ENGAGE IN LOWEST POSITION.

NOTE: Be sure mower side suspension arms (A) are point- ing forward before sliding mower under tractor.

•Slide mower under tractor until it is centered under tractor.

G M F

Q RG

A E

B

P	C
K	D
L

FIG. 18

19

SERVICE AND ADJUSTMENTS

•ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with retainer spring.

•Repeat on opposite side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.

•Raise attachment lift lever to highest position.

•If necessary, adjust gauge wheels before operating mower as shown in the Operation section of this manual.

A

B

E

FIG. 19

F

J

H

•ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin (D) on rear mower bracket and secure with washer and retainer spring.

C

D

FIG. 20

•ATTACH FRONT LINK (E) - Work from left side of trac- tor. Insert rod end of link assembly through front hole in tractor front suspension bracket (F).

•Insert end of link (E) into hole in front mower bracket and secure with washer and retainer spring (J).

•Hook end of clutch cable spring (Q) into hole in idler arm (R).

•Push clutch cable housing guide (P) into bracket, slide collar (L) onto guide and secure with retainer spring (K).

•Install belt on engine pulley (M), in belt keepers (G).

FIG. 21

M

FIG. 22

TO LEVEL MOWER

Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.

VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. X1)

•With all tires properly inflated and if your lawn appears unevenly cut, determine which side of mower is cutting lower.

•With a 3/4" or adjustable wrench, turn lift link adjust- ment nut (A) to the left to lower LH side of mower, or, to the right to raise LH side of mower.

NOTE: Each full turn of adjustment nut will change mower height about 3/16".

•Test your adjustment by mowing some uncut grass and visually checking the appearance. Readjust, if necessary, until you are satisfied with the results.

20

SERVICE AND ADJUSTMENTS

A

Turn nut right	Turn nut left
to raise mower	to lower mower

02948

FIG. 23

PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. X2)

•With all tires properly inflated, park tractor on level ground or driveway.

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

•Raise mower to its highest position.

•At both sides of mower, position blade at side and measure the distance (A) from bottom edge of blade to the ground. The distance should be the same on both sides.

•If adjustment is necessary, see step in Visual Adjust- ment instructions above.

•Recheck measurements, adjust if necessary until both sides are equal.

	02966
A	A

FIG. 24

FRONT-TO-BACK ADJUSTMENT (See Figs. X3 and X4)

IMPORTANT: Deck must be level side-to-side.

To obtain the best cutting results, the mower blades should be adjusted so the front tip is 1/8" to 1/2" lower than the rear tip when the mower is in its highest position.

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

•Raise mower to highest position.

•Position any blade so the tip is pointing straight forward. Measure distance (B) to the ground at front and rear tip of the blade.

•If front tip of blade is not 1/8" to 1/2" lower than the rear tip, go to the front of tractor.

•With an 11/16" or adjustable wrench, loosen jam nut A several turns to clear adjustment nut B.

•Witha3/4"oradjustablewrench,turnfrontlinkadjustment nut (B) clockwise (ltighten) to raise the front of mower, or, counterclockwise (loosen) to lower the front mower.

02548

BB

FIG. 25

B

A

Tighten adjust nut	Loosen adjust nut
B to raise mower	B to lower mower

02950

Loosen jam nut A first

FIG. 26

NOTE: Each full turn of the adjustment nut will change mower height about 1/8".

•Recheck measurements, adjust if necessary until front tip of blade is 1/8" to 1/2" lower than the rear tip.

•Hold adjustment nut in position with wrench and tighten jam nut securely against adjustment nut.

TO REPLACE MOWER DRIVE BELT (See Fig. 27)

MOWER DRIVE BELT REMOVAL

•Park tractor on a level surface. Engage parking brake.

•Lower attachment lift lever to its lowest position.

•Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.

•Remove belt from electric clutch pulley (M), both mandrel pulleys (R) and all idler pulleys (S).

21

SERVICE AND ADJUSTMENTS

MOWER DRIVE BELT INSTALLATION

•Install belt around all mandrel pulleys (R) and around idler pulleys (S) as shown.

•Install belt onto electric clutch pulley (M).

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

•Raise attachment lift lever to highest position.

S

M

R

R

FIG. 27

TO CHECK BRAKE

If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be serviced.

You may also check brake by:

1.Park tractor on a level, dry concrete or paved surface, depress clutch/brake pedal all the way down and en- gage parking brake.

2.Disengage transmission by placing freewheel control in “transmission disengaged” position. Pull freewheel control out and into the slot and release so it is held in the disengaged position.

The rear wheels must lock and skid when you try to manu- ally push the tractor forward. If the rear wheels rotate, then the brake needs to be serviced. Contact a Sears or other qualified service center.

TO REPLACE MOTION DRIVE BELT (See Fig. 28)

Park the tractor on level surface. Engage parking brake. For assistance, there is a belt installation guide decal on bottom side of left footrest.

BELT REMOVAL -

•Remove mower (See “TO REMOVE MOWER” in this section of manual).

NOTE: Observe entire motion drive belt and position of all belt guides and keepers.

•Remove belt from stationary idler (A) and clutching idler (B).

•Remove belt from centerspan idler (C).

•Pull belt slack toward rear of tractor. Remove belt upwards from transaxle input pulley (D).

•Remove belt downward from engine pulley (E).

•Slide belt toward rear of tractor, off the steering plate

(F) and remove from tractor.

BELT INSTALLATION -

•Install new belt from tractor rear to front, over the steer- ing plate (F) and above clutch brake pedal shaft (G).

•Pull belt toward front of tractor and roll belt onto engine pulley (E).

•Pull belt toward rear of tractor. Carefully work belt down around transaxle input pulley (D). Be sure belt is inside the belt keeper.

•Install belt on centerspan idler (C).

•Install belt through stationary idler (A) and clutching idler (B).

•Make sure belt is in all pulley grooves and inside all belt guides and keepers.

•Install mower (See “TO INSTALL MOWER” in this sec- tion of manual).

E

F

A

B G

C

D

FIG. 28

FRONT WHEEL TOE-IN/CAMBER

Your new tractor front wheel toe-in and camber is set at the factory and is normal. The front wheel toe-in and camber are not adjustable. If damage has occurred to affect the factory set front wheel toe-in or camber, contact a qualified service center.

22

SERVICE AND ADJUSTMENTS

TO REMOVE WHEEL FOR REPAIRS (See Fig. 29)

•Block up axle securely.

•Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).

•Repair tire and reassemble.

•On rear wheels only: align grooves in rear wheel hub and axle. Insert square key.

•Replace washers and snap retaining ring securely in axle groove.

•Replace axle cover.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

WASHERS

RETAINING

RING

AXLE COVER

SQUARE KEY (REAR

WHEEL ONLY)

FIG. 29

TO START ENGINE WITH A WEAK BATTERY (See Fig. 30)

WARNING: Lead-acid batteries gen- erate explosive gases. Keep sparks, flame and smoking materials away from batteries. Always wear eye protection when around batteries.

If your battery is too weak to start the engine, it should be recharged. (See "BATTERY" in the MAINTENANCE sec- tion of this manual).

If “jumper cables” are used for emergency starting, follow this procedure:

IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

•Connect one end of the RED cable to the POSITIVE

(+)terminal of each battery(A-B), taking care not to short against tractor chassis.

•Connect one end of the BLACK cable to the NEGATIVE (-) terminal (C) of fully charged battery.

•Connect the other end of the BLACK cable (D) to good chassis ground, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

•BLACK cable first from chassis and then from the fully charged battery.

•RED cable last from both batteries.

WEAK OR DEAD

FULLY CHARGED

BATTERY

BATTERY

FIG. 30

23

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

•Raise hood.

•Pull bulb holder out of the hole in the backside of the grill.

•Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

•Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

•Check wiring. See electrical wiring diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 31)

•Raise hood.

•Unsnap headlight wire connector.

•Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor.

•To replace, reverse above procedure.

HOOD

HEADLIGHT

WIRE

CONNECTOR

03074

FIG. 31

ENGINE

TO ADJUST THROTTLE CONTROL CABLE (See Fig. 32)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

•With engine not running, move throttle control lever to fast position.

•Check that swivel is against stop. If it is not, loosen cable clamp screw and pull cable back until swivel is against stop. Tighten cable clamp screw securely.

STOP

02119

SWIVELCLAMP

SCREW

FIG. 32

TO ADJUST CHOKE CONTROL (See Fig. 33)

The choke control has been preset at the factory and ad- justment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows:

•With engine not running, move choke control (located on dash panel) to full choke position.

•Loosen knob and remove cover assembly from air cleaner.

•Choke should be closed. If it is not, loosen casing clamp screw and move choke cable until choke is completely closed. Tighten casing clamp screw securely.

•Replace air cleaner cover assembly and tighten knob.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment.

High speed stop is factory adjusted. Do not adjust - dam- age may result.

IMPORTANT:NEVERTAMPERWITHTHEENGINEGOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE THE FACTORY HIGH SPEED SETTING CAN BE DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/ DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY ADJUSTMENTS.

CLAMP SCREW

FIG. 33

24

STORAGE

Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.

WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

•Clean entire tractor (See “CLEANING” in the Mainte- nance section of this manual).

•Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments section of this manual).

•Lubricate as shown in the Maintenance section of this manual.

•Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

•Touch up all rusted or chipped paint surfaces; sand lightly before painting.

BATTERY

•Fully charge the battery for storage.

•After a period of time in storage, battery may require recharging.

•To help prevent corrosion and power leakage during long periods of storage, battery cables should be dis- connected and battery cleaned thoroughly (see “TO CLEAN BATTERY AND TERMINALS” in the Mainte- nance section of this manual).

•After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.

•If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE.

•Empty the fuel tank by starting the engine and let it run until the fuel lines and carburetor are empty.

•Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

•Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini- mizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en- gine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER(S)

•Remove spark plug(s).

•Pour one ounce of oil through spark plug hole(s) into cylinder(s).

•Turn ignition key to “START” position for a few seconds to distribute oil.

•Replace with new spark plug(s).

OTHER

•Do not store gasoline from one season to another.

•Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

•If possible, store your tractor indoors and cover it to give protection from dust and dirt.

•Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

25

TROUBLESHOOTING POINTS

PROBLEM			CAUSE			CORRECTION
Will not start			1.	Out of fuel.		1.	Fill fuel tank.
			2.	Engine not “CHOKED” properly.		2.	See “TO START ENGINE” in Operation section.
			3.	Engine flooded.		3.	Wait several minutes before attempting to start.
			4.	Bad spark plug.		4.	Replace spark plug.
			5.	Weak or dead battery.		5.	Recharge or replace battery.
			6.	Dirty air filter.		6.	Clean/replace air filter.
			7.	Dirty fuel filter.		7.	Replace fuel filter.
			8.	Water in fuel.		8.	Empty fuel tank and carburetor, refill tank with fresh
							gasoline and replace fuel filter.
			9.	Loose or damaged wiring.		9.	Check all wiring.
			10.	Carburetor out of adjustment.		10.	See “To Adjust Carburetor” in Service Adjustments
							section.
			11.	Engine valves out of adjustment.		11.	Contact an authorized service center/department.
Hard to start			1.	Dirty air filter.		1.	Clean/replace air filter.
			2.	Bad spark plug.		2.	Replace spark plug.
			3.	Weak or dead battery.		3.	Recharge or replace battery.
			4.	Dirty fuel filter.		4.	Replace fuel filter.
			5.	Stale or dirty fuel.		5.	Empty fuel tank and refill tank with fresh, clean gasoline.
			6.	Loose or damaged wiring.		6.	Check all wiring.
			7.	Carburetor out of adjustment.		7.	See “To Adjust Carburetor” in Service Adjustments
							section.
			8.	Engine valves out of adjustment.		8.	Contact an authorized service center/department.
Engine will not turn over			1.	Brake pedal not depressed.		1.	Depress brake pedal.
			2.	Attachment clutch is engaged.		2.	Disengage attachment clutch.
			3.	Weak or dead battery.		3.	Recharge or replace battery.
			4.	Blown fuse.		4.	Replace fuse.
			5.	Corroded battery terminals.		5.	Clean battery terminals.
			6.	Loose or damaged wiring.		6.	Check all wiring.
			7.	Faulty ignition switch.		7.	Check/replace ignition switch.
			8.	Faulty solenoid or starter.		8.	Check/replace solenoid or starter.
			9.	Faulty operator presence switch(es).		9.	Contact an authorized service center/department.
Engine clicks but will not			1.	Weak or dead battery.		1.	Recharge or replace battery.
start			2.	Corroded battery terminals.		2.	Clean battery terminals.
			3.	Loose or damaged wiring.		3.	Check all wiring.
			4.	Faulty solenoid or starter.		4.	Check/replace solenoid or starter.
Loss of power			1.	Cutting too much grass/too fast.		1.	Raise cutting height/reduce speed.
			2.	Throttle in “CHOKE” position.		2.	Adjust throttle control.
			3.	Build-up of grass, leaves and trash under mower.		3.	Clean underside of mower housing.
			4.	Dirty air filter.		4.	Clean/replace air filter.
			5.	Low oil level/dirty oil.		5.	Check oil level/change oil.
			6.	Faulty spark plug.		6.	Clean and regap or change spark plug.
			7.	Dirty fuel filter.		7.	Replace fuel filter.
			8.	Stale or dirty fuel.		8.	Empty fuel tank and refill tank with fresh, clean gasoline.
			9.	Water in fuel.		9.	Empty fuel tank and carburetor, refill tank with fresh
							gasoline and replace fuel filter.
			10.	Spark plug wire loose.		10.	Connect and tighten spark plug wire.
			11.	Dirty engine air screen/fins.		11.	Clean engine air screen/fins.
			12.	Dirty/clogged muffler.		12.	Clean/replace muffler.
			13.	Loose or damaged wiring.		13.	Check all wiring.
			14.	Carburetor out of adjustment.		14.	See “To Adjust Carburetor” in Service Adjustments
							section.
			15.	Engine valves out of adjustment.		15.	Contact an authorized service center/department.
Excessive vibration			1.	Worn, bent or loose blade.		1.	Replace blade. Tighten blade bolt.
			2.	Bent blade mandrel.		2.	Replace blade mandrel.
			3.	Loose/damaged part(s).		3.	Tighten loose part(s). Replace damaged parts.

26

TROUBLESHOOTING POINTS

PROBLEM	CAUSE		CORRECTION
Engine dies when	1.	Reverse operation system	1.	Turn ignition key to
tractor is shifted		(ROS) is not "ON" while		ROS "ON" position.
into reverse		mower or other attachment		See Operation section.
		is engaged.
Engine continues to run	1.	Faulty operator-safety presence control system.	1.	Check wiring, switches and connections. If not
when operator leaves seat				corrected, contact an authorized service center/
with attachment clutch				department.
engaged
Poor cut - uneven	1.	Worn, bent or loose blade.	1.	Replace blade. Tighten blade bolt.
	2.	Mower deck not level.	2.	Level mower deck.
	3.	Buildup of grass, leaves, and trash under mower.	3.	Clean underside of mower housing.
	4.	Bent blade mandrel.	4.	Replace blade mandrel.
	5.	Clogged mower deck vent holes from buildup of	5.	Clean around mandrels to open vent holes.
		grass, leaves, and trash around mandrels.
Mower blades will not	1.	Obstruction in clutch mechanism.	1.	Remove obstruction.
rotate	2.	Worn/damaged mower drive belt.	2.	Replace mower drive belt.
	3.	Frozen idler pulley.	3.	Replace idler pulley.
	4.	Frozen blade mandrel.	4.	Replace blade mandrel.
Poor grass discharge	1.	Engine speed too slow.	1.	Place throttle control in “FAST” position.
	2.	Travel speed too fast.	2.	Shift to slower speed.
	3.	Wet grass.	3.	Allow grass to dry before mowing.
	4.	Mower deck not level.	4.	Level mower deck.
	5.	Low/uneven tire air pressure.	5.	Check tires for proper air pressure.
	6.	Worn, bent or loose blade.	6.	Replace blade. Tighten blade bolt.
	7.	Buildup of grass, leaves and trash under mower.	7.	Clean underside of mower housing.
	8.	Mower drive belt worn.	8.	Replace mower drive belt.
	9.	Blades improperly installed.	9.	Reinstall blades sharp edge down.
	10.	Improper blades used.	10.	Replace with blades listed in this manual.
	11.	Clogged mower deck vent holes from buildup of	11.	Clean around mandrels to open vent holes.
		grass, leaves, and trash around mandrels.
Headlight(s) not working	1.	Light switch is “OFF”.	1.	Turn light switch “ON”.
(if so equipped)	2.	Bulb(s) or lamp(s) burned out.	2.	Replace bulb(s) or lamp(s).
	3.	Faulty light switch.	3.	Check/replace light switch.
	4.	Loose or damaged wiring.	4.	Check wiring and connections.
	5.	Blown fuse.	5.	Replace fuse.
Battery will not charge	1.	Bad battery cell(s).	1.	Replace battery.
	2.	Poor cable connections.	2.	Check/clean all connections.
	3.	Faulty regulator (if so equipped).	3.	Replace regulator.
	4.	Faulty alternator.	4.	Replace alternator.
Loss of drive	1.	Freewheel control in “disengaged” position.	1.	Place freewheel control in “engaged” position.
	2.	Motion drive belt worn, damaged, or broken.	2.	Replace motion drive belt.
	3.	Air trapped in transmission during shipment	3.	Purge transmission.
		or servicing.
Engine “backfires” when	1.	Engine throttle control not set between half and	1.	Move throttle control between half and full speed
turning engine “OFF”		full speed (fast) position before stopping engine.		(fast) position before stopping engine.

27

TRACTOR - - MODEL NUMBER 944.607840

DECALS

76

2

3

1

	12	9	11	12
			8

13

			4
			5
KEY	PART		KEY	PART
NO.	NO.	DESCRIPTION	NO.	NO.	DESCRIPTION
1	199114	Decal, Operators	9	149517	Decal, Battery Dnge/Poi
2	410546	Decal, Side Panel	11	170563	Decal, Warning
3	411697	Decal, Fender	12	404016	Decal, Chassis
4	160396	Decal, V-Belt Sch.	13	412580	Decal, Engine HP
5	403869	Decal, Replacement	- -	166960	Decal, Bypass
6	412561	Decal, Deck Precision	- -	193226X428	Pad, Footrest, LH
7	164065	Decal, Steering Wheel	- -	193227X428	Pad, Footrest, RH
8	199135	Decal, V-Belt Sch.	- -	412591	Manual, Owner's (English)
			- -	412592	Manual, Owner's (French)

WHEELS AND TIRES

					KEY	PART
					NO.	NO.	DESCRIPTION
1					1	59192	Cap Valve Tire
					2	65139	Stem Valve
2	11 3				3	106732X624	Rim Asm 6" front Service
					4	59904	Tube Front (Service Item Only)
		4			5	106222X	Tire F T 15 x 6 0 - 6 Service
	7	10			6	278H	Fitting Grease (Front Wheel Only)
		5			7	9040H	Bearing Flange (Front Wheel nly)
			9		8	104757X428	Cap Axle Blk 1 50 x 1 00
6					9	138468	Tire R T 18 x 9.5-8 Service
				8
					10	7152J	Tube Rear (Service Item Only)
					11	106108X624	Rim Asm 8" rear Service
					- -	144334	Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

wheel_art_1-tex

28

TRACTOR - - MODEL NUMBER 944.607840

SCHEMATIC

		BATTERY	SOLENOID
			STARTER
RED		RED	M
		FUSE	BLACK
	WHITE		WHITE

S

BM

G

A1

LA2

CLUTCH/BRAKE

(PEDAL UP)

BLACK

ATTACHMENT CLUTCH

(CLUTCH OFF)

BLACK

GRAY

REVERSE SWITCH (NOT IN REVERSE)

BLACK

2

BLACK

3

BLACK

1

6

BLACK

SEAT SWITCH

BLACK(NOT OCCUPIED)

BLACK

GRAY

BLACK /WHITE

BLUE

JUNCTION

CONNECTOR

SHORTING

CONNECTOR

	CHASSIS
	HARNESS
	IGNITION	SPARK
	UNIT	PLUGS GAP
		(2 PLUGS ON
	(OPTIONAL)	TWIN CYL. ENGINES)
	HOUR	BLACK
	METER

BLACK	FUEL
	LINE
	BLUE
	FUEL SHUT-OFF
	SOLENOID
	(IF SO EQUIPPED)
	ORANGE

BROWN

LIGHT

SWITCH

12V

POWER OUTLET (IF SO EQUIPPED)

CHARGING SYSTEM OUTPUT	28 VOLTS AC MIN. @ 3600 RPM
3 AMP DC @ 3600 RPM	(CHARGING SYSTEM DISCONNECTED)

DIODE ALTERNATOR

LIGHTING SYSTEM
OUTPUT	14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
5 AMP AC @ 3600 RPM
	BLACK

IGNITION SWITCH			3	6	6	3
POSITION	CIRCUIT	“MAKE”	2	5	5	2
OFF	M+G+A1
RUN/OVERRIDE	B+A1		1	4	4	1
RUN	B+A1	L+A2
START	B + S + A1	03094	CHASSIS HARNESS		DASH HARNESS
			CONNECTOR		CONNECTOR
			(MATING SIDE)		(MATING SIDE)

HEADLIGHTS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING.

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

29

TRACTOR - - MODEL NUMBER 944.607840

ELECTRICAL

24

41

21

42

43

40

27

2

1

91

8

27

25

34

99

100

26

33

30

16

46

	8
2
_
attery
B

71

29

55

28

92 94

93

194276C

30

TRACTOR - - MODEL NUMBER 944.607840

ELECTRICAL

KEY	PART
NO.	NO.	DESCRIPTION
1	144927	Battery
2	74760412	Bolt Hex Head 1/4-20 x 3/4
8	186491	Box Battery
16	176138	Switch Interlock Push-In
21	400252	Harness Socket Light
24	400253	Cable Battery
25	412895	Cable Starter
26	175158	Fuse

2773510400 Nut Keps Hex 1/4-20 unc

28145491 Cable, Ground

29	401545	Switch, Seat
30	193350	Switch, Ign
33	140403	Key, Ignition
34	110712X	Switch Light / Reset

40401098 Harness Ign. Dash

4117720408 Screw Thd Cut 1/4-20 x 1/2

42131563 Cover, Terminal

43	192507	Solenoid
46	401763	Guage Hourmeter
55	17490512	Screw Thdrol 5/16-18 x 3/4
71	194276	Harness Chassis
90	400724	Cover Terminal Battery
91	190270	Strap Battery

92196615 Harness Pigtail Reverse Switch

93192540 Screw Plastite 10-14 x 2.0

94191834 Module Reverse ROS

9917670412 Screw 1/4-20 x 3/4

10019091416 Washer 9/32 x 7/8 x 16 Ga.

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

31

TRACTOR - - MODEL NUMBER 944.607840

CHASSIS

176

176

182

195

		36	176
	196
181	37	161



138

181

222

162

99

159

	14	153	226
		208
203
			207

5

18

130

225

176

177	175	150	202
			130	151

176

		130	152	159
	194
		
		
				180
			217
165		194



68 183

chassis-tex_39-tex gt pred

2

230

159

32

TRACTOR - - MODEL NUMBER 944.607840

CHASSIS

KEY PART

NO. NO. DESCRIPTION

2 194263 Drawbar

5407235X428 Dash

14404654X612 Hood

18

405013

Grille Asm.

3617060512 Screw 5/16-18 x 3/4

37193217X612 Fender/Footrest

68	17490508	Screw 5/16-18 x 1/2
99	405092	Rod Bypass

130191611 Screw 10 x 3/4 Single Lead-Hex

138193224X428 Cupholder

150	199411	Air Duct
151	196332	Bracket Pivot
152	194329	Shield Browning
153	198965	Lens Bar

15917000612 Screw 3/8-16 x 3/4

161193229X428 Window Fuel

162	142432	Screw
165	194330	Support Tank Rear
175	196304	Crossmember

176400776 Screw 10-24 x 5/8

177195227 Bushing Steering

180	194260	Chassis
181	193102X428	Bushing Mtg. Fender Crgo
182	194787	Dash Lower
183	74780520	Bolt 5/16-18 unc x 1-1/4

19473900500 Nut Lock Hex Flange 5/16-18

195401556X428 Plug HOle Dash Lower

196196378X428 Console Asm. Deck Lift

202198968X428 Vent Side Hood RH

203198969X428 Vent Side Hood LH

207	198963	Bezel RH
208	198964	Bezel LH
217	156524	Rod Pivot Chassis/Hood

222137729 Screw 1/4-20 x 5/8

225198962X615 Bumper

226198967X428 Logo

228	195161	Stud Fastner
230	170165	Bolt Shoulder 5/16-18
235	406129	Spacer Fender
236	73930500	Nut Lock 5/16-18 unc
237	403704	Plug Mount
- -	199783X428	Phone Holder

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

33

TRACTOR - - MODEL NUMBER 944.607840

STEERING ASSEMBLY

26

45

51 1

20

54

21

636566

	19	60			9
16		57	63	61
				8	7	67	54
						55
	57					2
	59		6			9 8	55
						7
	35		4
64	58					67	6
28				15	14		5
13	22					62	13
	50
						14
							53	8
						15
	69	65
	68
			50

13

70

steering-tex_2-vgt

34

TRACTOR - - MODEL NUMBER 944.607840

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1186093X428 Wheel, Steering

2184706 Axle Asm., Front

4403087 Spindle Asm., LH

5403088 Spindle Asm., RH

66266H Bearing, Race Thrust Harden

7121748X Washer 25/32 x 1-5/8 x 16 Ga.

812000029 Ring, Klip #T5304-75

9184946X505 Cap, Spindle

13121749X Washer 25/32 x 1-1/4 x 16 Ga.

1410040600 Washer, Lock Hvy Hlcl Spr 3/8

1573540600 Nut, Crown Lock 3/8-24 unf

16408219 Shaft Steering

19

194729

Plate Steering

20199676X428 Boot, Steering

21186737 Adapter, Wheel Steering

22194845 Bushing, Strg. Blk

26	186095X428	Insert, Wheel Steering
28	17000612	Screw 3/8-16 x 3/4
35	194732	Gear, Sector Plate
45	19183812	Washer 9/16 x 2-3/8 x 12 Ga.

5073900600 Nut Lock 3/8-16 unc

5173940800 Nut Hex Jam Toplock 1/2-20 unf

53	188967	Washer Hardened
		.793 x 1.637 x .060

5474760636 Bolt Hex 3/8-16 unc x 2-1/4

55197636 Spacer Brace Axle

57

197246

Bracket Upstop

58194747 Bolt Shoulder Sector Pivot CFM

59194748 Washer Thrust Sector Steering

6073971000 Nut Flange Lock 5/8-11

61	194740	Draglink LH
62	194741	Draglink, RH

6317000512 Screw 5/16-18 x 3/4

64199849 Retainer Clip Spring Steering

65194734 Brace Axle Front

6671020748 Bolt Hex Fghd 7/16-14 x 3 Serr

67194737 Bushing PM Front Axle

6873900700 Nut Lock Flange 7/16-14 Gr. 5

69199162 Washer 1.5 x .505 x .118

70196197 Bracket Deck Susp. Front

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

35

TRACTOR - - MODEL NUMBER 944.607840

DRIVE





	









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DRIVE TEX? LT HYDRO


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36

TRACTOR - - MODEL NUMBER 944.607840

DRIVE

KEY PART

NO. NO. DESCRIPTION

1- - - - - - Transaxle, Hydro 351-0510 (See Transaxle Breakdown)

2123583X Key

15	19131316	Washer 13/32 x 13/16 x 16 Ga.
17	197296	Spring, Brake
22	197660	Rod Shift
23	130564	Knob
29	197659	Rod, Brake
33	12000001	Ring E
35	199591	Rod, Brake, Park
37	121749X	Washer 25/32 x 1-1/4 x 16 Ga.
42	8883R	Cover, Foot Pedal
49	72110614	Bolt

50194327 Pulley Idler Flat

5173900600 Lock Nut 3/8-16

52194326 Idler V-Groove 910" Offset

56

140218

V-Belt, Drive

64196200 Shaft Asm. Pedal Brake Control

70193220X428 Console Shift

7374490544 Bolt Hex Flghd 5/16-18 Gr. 5

74142432 Screw Hex Wsh Hi-Lo

		1/4 x 1/2 unc
114	73800500	Nut Lock Hex W/INS 5/16-18 unc
116	73900500	Nut Lock Hex Flange 5/16-18
125	17000512	Screw 5/16-18 x 3/4
159	76020412	Pin Cotter 1/8 x 3/4
160	169484	Retainer Clip
161	195403	Spring, Return, Clutch
165	196212	Bushing
166	197290	Nut Push .625

KEY	PART
NO.	NO.	DESCRIPTION
167	405257	Latch Brake Parking
170	194322	Keeper Belt Centerspan
171	72110616	Bolt
172	197656	Strap Torque LH
173	197655	Strap Torque RH
174	197289	Nut Push
175	197653	Shaft Asm
176	196214	Asm Clevis Rod Shift
178	197456	Spring Shift
183	137057	Spacer Axle

184196439X505 Handle Parking Brake

18572110620 Bolt

186194321 Spacer Retainer

18719133210 Washer

188194323 Link Clutch Ground Drive

189194317 Bellcrank Ground Drive

190194318 Keeper Bellcrank Ground Drive

195 198012

Bracket Rod Brake

19972140508 Bolt RDHD SQNK 5/16-18 unc x 1

20073930500 Nut Center Lock 5/16-18 unc

201169612 Bolt Shoulder 5/16-18 unc

202	197714	Link Trans
203	19111116	Washer 11/32 x 11/16 x 16 Ga.
205	121748X	Washer 25/32 x 1-5/8 x 16 Ga.
221	403187	Retainer Spring Clip Handle

23274780716 Bolt 7/16-14 x 1 Gr. 5

233405296 Washer Serrated

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

37

TRACTOR - - MODEL NUMBER 944.607840

ENGINE

					
	
					

				
					
				
					
				
		
					















ENGINE TEX?

30!2+ª!22%34%2ª+)4

38

TRACTOR - - MODEL NUMBER 944.607840

ENGINE

KEY PART

NO. NO. DESCRIPTION

1- - - - - - Engine Briggs Model No. 441777- 0726-E1 (See Engine Breakdown)

2	149723	Muffler
9	194319	Keeper Belt Engine
12	405140	Pulley Engine
15	400021	Tank Fuel
18	195951	Cap Asm

20175437X428 Control Throttle

21191611 Screw 10 x 3/4 Single Lead-Hex

22187767X428 Control Choke

28	8543R	Fuel Line
29	137180	Spark Arrester Kit
37	123487X	Clamp Hose
42	10040700	Washer Lock 7/16
45	73510400	Nut Keps Hex 1/4-20 unc
62	146629	Shield Heat Muffler
69	165391	Gasket

70159955 Exhaust Tube LH

71160589 Exhaust Tube RH

79	183906	Screw 5/16-18 x 1
81	148456	Tube Drain Oil Easy
82	181654	Plug Drain Oil

83171877 Bolt 5/16-18 unc x 3/4 w/Sems

8417060620 Screw 3/8-16 x 1-1/4

85173937 Bolt 7/16-20 x 4 Gr. 5

90	170000616 Screw 5/16-18 x 3/4

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

Engine Power Rating Information

The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi- neers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of prod- ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, ex- haust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.

39

TRACTOR - - MODEL NUMBER 944.607840

MOWER DECK

46

67

				70
			187			57
	7				2	42
152	151	194	86			43
			7		30	56
	87		186
			5
				152
			37	38
			193
				116		113
			117			47
				119118
			1

188

189

6

19

6

19

		40
	145
	59
60	57	55
			46
64			63
62			147
197		34
36
		56

144

30

38

40

196

189

188

15

14

13

11

	195	122
					123
	68				195
	33
	32		46
	31
	118					3
30	119
			117
			116
			21
	21
					198	21
		69	21
	69			23	69
		21			24	25
	21					26
			29			27
	69

199

69

69

8

46_tex_lt_pred_5

102

101

105

103

104 106

	105
103	106
	104

40

TRACTOR - - MODEL NUMBER 944.607840

MOWER DECK

KEY	PART
NO. NO.	DESCRIPTION
1 405049	Mower Housing

2405507 Cover Mandrel LH

3405506 Cover Mandrel RH

5STD624008 Retainer Spring

6

195186

Arm Suspension

7191611 Screw 10 x 3/4 Single Hex

8193003 Bolt/Washer asm 7/16-20 unf

11	403107	Blade Mower
13	192872	Shaft Assembly, Mandrel
14	187281	Housing, Mandrel
15	110485X	Bearing, Ball, Mandrel
19	196539	Bolt, Shoulder
21	73680500	Nut
23	192557	Bracket, Deflector
24	105304X	Cap, Sleeve
25	197026	Spring, Torsion, Deflector
26	110452X	Nut, Push
27	405357	Shield, Deflector
29	131491	Rod, Hinge

30173984 Screw Thdrol Rolling Wsh Hd

31187690 Washer, Spacer

32197473 Pulley, Mandrel

33400234 Nut, Toplock, Flanged

3472110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5

36 193197

Pulley, Idler, Flat

3719131316 Washer 13/32 x 13/16 x 16 Ga.

38199189 Keeper Belt LH Mandrel

40	73900600	Nut, Lock Flg. 3/8-16 unc
42	198410	Spring Trosion Brake
43	197256	Spring Torsion Retainer
46	137729	Screw
47	197250	Bracket Clutch Cable
55	197249	Arm, Idler
56	199092	Spacer, Retainer
57	17000616	Screw Hexwsh Thd 3/8-16 x 1

59141043 Guard, Tuv Idler (94)

60199471 Arm Brake Mower

6274520636 Bolt Fin Hex 3/8-16 x 2-1/4 Gr. 5

63199477 Arm Brake Mower

64405138 Linkage Brake

67 198398X428 Handle, Clutch Cable

KEY		PART
NO. NO.		DESCRIPTION
68	405143		V-Belt
69	72140505		Bolt
70	199972		Clutch Asm. Manual
86	197798		Pin Attachment Cable
87	197802		Switch Interlock
101	405454		Cover Mulch
102	71081010		Screw 10-24 x 5/8
103	19061216		Washer #10
104	10071000		Wahser Lock #10
105	160793		Latch Asm.
106	2029J		Nut Weld
113	17000510		Screw 5/16-18
116	4898H		Bolt, Shoulder
117	188606		Wheel, Gauge
118	73930600		Nut, Crownlock 3/8-1

11919121414 Washer 13/32 x 7/8 x 14 Ga.

122197258 Keeper Belt Eng. LH

123197259 Keeper Belt Eng. RH

144	199204	Keeper Belt
145	197379	Pulley Idler
147	401872	Spring Return
151	199971	Bracket Clutch CBL
152	408714	Cable Clutch Manual w/Spr.
186	197799	Arm Acutator CL Cable
187	199869	Lever Control CL Cable
188	195161	Stud Fastener
189	73900500	Nut Lock Hex Flange
193	197801	Spring Plunger Actuator
194	197797	Bearing Control Lever Clutch

19517000612 Screw Hex Wsh Thdr 3/8 -16 x 3/4

19619133210 Washer 13/32 x 2 x 10 Ga

19719131312 Washer 13/32 x 13/16 x 12 Ga.

198403149 Baffle Center Front

199403150 Baffle Front RH

- -	192870	Mandrel Assembly (Includes
		housing, shaft and shaft hardware
		only-pulley not included)
- -	412583	Replacement Mower, Complete

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

41

TRACTOR - - MODEL NUMBER 944.607840

MOWER LIFT

7

87

87

9098

89

3

10	88
	97

100

2

97

91

89 87

lift-tex_5

KEY PART

NO. NO. DESCRIPTION

2195223 Shaft Asm., Lift

3195231 Lever Asm., Lift Rh

7196492X428 Grip, Lever

10

196314

Spring Torsion

87194209 Pin Cotter 7/16 Bow Tie Lock

88410710 Spring Lift Assist

8919191912 Washer Clear Zinc

KEY PART

NO. NO. DESCRIPTION

90194208 Pin Cotter 5/16 Bow Tie Lock

91195181 Link Lift Susp Mower Rear

9717060612 Screw 3/8-16 x .75 Smgml Tap/R.Z

98195270 Link Lift Susp. Front Mower

100 73930600

Nut Centerlock 3/8-16 unc

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

42

TRACTOR - - MODEL NUMBER 944.607840

SEAT ASSEMBLY

1

41

40

10

21

44

43

seat-tex_7-vgt

KEY PART

NO. NO. DESCRIPTION

1 406627 Seat

2180166 Bracket Pivot Fender

3140675 Strap, Asm Fender

5145006 Clip, Push In, Hinged

673800600 Nut, Lock W/Ins. 3/8-16 unc

7124181X Spring, Seat Cprsn

8171877 Bolt 5/16-18 uncx 3/4 w/Sems

10

196977

Pan, Seat

8

8

7

7

6

37

37

2

21

3

KEY	PART
NO.	NO.	DESCRIPTION
21	171852	Bolt, Shoulder 5/16-18
37	73800500	Nut, Lock 5/16-18 unc

40197661 Handle Slide Seat

41198200 Spring Latch Seat

4374760612 Bolt Fin Hex 3/8-16 unc x 3/4

4419133812 Washer 13/32 x 2-3/8 x 12 Ga.

NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm

43

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.607840

HYDRO TRANSAXLE - - MODEL NUMBER 351-0510

900

44

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.607840

HYDRO TRANSAXLE - - MODEL NUMBER 351-0510

Key	Part
No.	No.	Description
1	170351	Kit, Main Housing
		Main Housing, Machined
		Bushing .865 X .985 X .790
2	170352	Kit, Side Housing
		Side Housing, Machined
		Bushing .865 X .985 X .790
		Bushing .624 X .719 X .562

3170353 Kit, Center Section Center Section, Machined Bushing .707 X .788 X .591

4170354 Swashplate, Trunnion Machined

5169898 Kit, Cylinder Block (10CC) Block - Cylinder

Piston

Spring, Compression Washer Thrust

6178322 Sealant Tube

7170356 Hexflange Screw 1/4-20 X 1.25

8170357 Stud, 5/16-24 Hex Double End

9	170358	Shaft, Input
10	170359	Retaining Ring
11	170360	Spacer
12	169870	Retaining Ring

13170361 Seal, Lip .67 X 1.58 X .276

14173158 Bearing, Ball 6203 (BDR)

16170362 Hex Flange Head Screw 1/4-20 X 1.25

17170363 Seal, Lip 18 X 32 X 7

18170364 Arm, Control

19173159 Bearing, Thrust (10cc)

23	170365	Check Plug Assembly
24	170366	Shaft Motor

27170367 Gear, Pinion, 13T

28170368 10T / 48T Gear

29170369 Gear, 10T Jackshaft

30170370 60T Bullgear

31170371 Sleeve Bearing .75 X 1.75 X .625

32170389 Sleeve Bearing (Outboard) .75 X 1.575 X .625

33142991 Washer

34170390 Lip Seal, Axle Shaft

35170391 Shaft, Axle (Keyed, R.H.)

36170392 Shaft, Axle (Keyed, L.H. )

37401260 Miter Gear (Splined)

38 401261

Miter Gear

39150809 Differential Shaft (310-0750)

40170393 Retaining Ring

41170394 Pin, Jackshaft

42170395 Magnet, Ring

43170396 Spring, Bypass

44150797 Bolt 3/8-24 X 2-1/2

45170397 Filter

46	170398	Base, Filter
47	170399	Actuator, Bypass

48170400 Rod, Bypass Actuator

49196599 Arm, Bypass

50170402 Retaining Ring .25 External

51170403 Seal, Lip .741 X .25 X .25

52170404 Washer, Flat 0.050”” (210-1000)

53170405 Retaining Ring

54170406 Bearing, Center Block

55142977 Spring, Helical Compression

56142978 Washer, Block Thrust

5720vv-50 Oil

58142929 Kit, Brake Yoke

59170408 Rotor, Brake

60 142883

Brake Puck

61142882 Brake Puck Plate

62170409 Pin, Brake Actuating

63170410 Hfhcs 1/4-20 X 2 W/patch, Special Flange

64 142892

Bolt, Nylok

65170411 Spacer, Brake Torsion Spring

66401262 Spring, Brake Arm Bias

Key	Part
No.	No.	Description
68	401263	Arm-brake, RH

69170415 Nut, Castle 5/16-24

70170416 Pin, Cotter 3/32x3/4

71170417 Brake Spring

72170418 Washer (310-0750)

73142884 Washer, Flat

74 170419

Seal, Oil

75170420 Ass’y Check Plug

76170421 Bolt, Stud 5/16-24

77170422 Puck, Friction

78142969 Spring

79142980 Spacer

80150778 Nut, Nylon Insert Hex Lock 5/16-24

81170423 Wedge, Friction

82170424 Clip, Washer

84170425 Fitting, 5/16 X Sae 5/32 Tube

85170426 Hose, Expansion Tank

87401264 Cap, Barbed Vent

88178334 Bolt, Self Tapping (BDR)

90	170430	Puck, Inner Wedge
93	170431	Spring Clip, Housing
107	170432	Deflector

108170433 Washer, Motor Shaft .71id X 1.15OD X .03 Thick

109170434 Plug, Straight Thread 9/16-18

111 170435 O-ring .7 X .301 ID

113 170437 Bracket, Support Expansion Tank

119191031 Kit, Fan - Washer - Nut Fan, 7 In

Hex Lock Nut 1/2-20 (Nylon Insert) Washer, Or Slotted, .53 X 1.63 X .06

120170440 Pulley

123 401265

Belt Keeper

124170444 Kit, Center Section Filter Bypass Center Section Machining Base Filter W/ Poppet

Check Plug Assembly, .027 Washer Check Plug Assembly, Washer Spring, Bypass

Actuator, Bypass Deflector Bottom, Filter

Bushing, .707 X .788 X .591

125	170445	Kit, Filter
		Bottom, Filter
		Spring, Bypass
		Actuator, Bypass
		Deflector
		Base, Filter W/ Poppet
126	170446	Kit, Fan/pulley
		Hex Jam 1/20-20 (Nylon Inser)
		Washer, OD Slotted, .53 X 1.63 X .06
		Fan, 7 In
		Pulley
127	170447	Kit, Seal
		Lip Seal .67 X 1.58 X .276
		Lip Seal 18 X 32 X 7
		Lip Seal .706 X 1.584 X .25
		Lip Seal .741 X .250 X .250 TC
		Oil Seal .625 X 1.0 X .25
		O-ring .07 X .301 ID
128	401266	Kit, Expansion Tank
		Tank, Expansion Assembly
		Cap, Barbed Vent
		Bolt, Self Tapping 10-32 X 1/2
		Bracket, Support Expansion Tank
		Hose, Expansion Tank
900	197942	Transaxle Assembly-Complete

Note: All Component Dimensions Given In

U.S. Inches 1 Inch = 25.4 mm

45

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.607840

BRIGGS ENGINE - MODEL NUMBER 441777, TYPE NUMBER 0726-E1

					
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46

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.607840

BRIGGS ENGINE - MODEL NUMBER 441777, TYPE NUMBER 0726-E1

						!	
				
									
							
										
										
											
	
					
									
										
									
										
											
							
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						47

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.607840

BRIGGS ENGINE - MODEL NUMBER 441777, TYPE NUMBER 0726-E1

							
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48

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.607840

BRIGGS ENGINE - MODEL NUMBER 441777, TYPE NUMBER 0726-E1

KEY	PART		KEY	PART
NO.	NO.	DESCRIPTION	NO.	NO.	DESCRIPTION
1	699753	Cylinder Assembly	141	699722	Kit-Choke Shaft
2	499585	Kit-Bushing/Seal (Magneto Side)	142	699726	Nozzle-Carburetor
3	391086s	• Seal-Oil (Magneto Side)	146	690979	Key-Timing
4	699747	Sump-Engine	150	690995	Gasket-Nozzle
5	792299	Head-Cylinder (Cylinder 1)	160	699727	Retainer-Solenoid
5A	792300	Head-Cylinder (Cylinder 2)	163	691001	Gasket-Air Cleaner
7	693997	•+ Gasket-Cylinder Head	165	693148	Nut (Ring Gear)
8	792185	Breather Assembly	187	791766	Line-Fuel (Cut to Required Length)
9	690937	• Gasket-Breather	187A	791744	Line-Fuel (Molded)
10	691108	Screw (Breather Assembly)	188	691108	Screw (Control Bracket)
11	792184	Tube-Breather	192	690083	Adjuster-Rocker Arm
12	697227	• Gasket-Crankcase	209	793339	Spring-Governor
13	791130	Screw (Cylinder Head)	211	691019	Spring-Governed Idle
15	690946	Plug-Oil Drain	212	695238	Link-Throttle
16	699700	Crankshaft	213	691021	Bracket-Choke Control
20	791892	• Seal-Oil (PTO Side)	216	691022	Link-Choke
22	694966	Screw (Engine Sump)	219	793338	Gear-Governor
23	691054	Flywheel	220	690412	Washer (Governor Lever)
24	222698s	Key-Flywheel	222	698761	Bracket-Control
25	792117	Piston Assembly (Standard)	227	792492	Lever-Governor Control
25	792144	Piston Assembly (.020” Oversize)	231	690718	Screw (Choke Valve)
26	792026	Ring Set-Piston (Standard)	240	691035	Filter-Fuel
26	792073	Ring Set-Piston (.020” Oversize)	250	690957	Retainer-Breather
27	690975	Lock-Piston Pin	252	690956	Collector-Oil
28	690229	Pin-Piston	265	691024	Clamp-Casing
29	699699	Rod-Connecting	267	695134	Screw (Casing Clamp)
32	690976	Screw (Connecting Rod)	276	690997	Ø+ Washer-Sealing
33	499596	Valve-Exhaust	287	691108	Screw (Dipstick Tube)
34	792200	Valve-Intake	304	791243	Housing-Blower
35	694865	Spring-Valve (Intake)	305	691005	Screw (Blower Housing)
36	694865	Spring-Valve (Exhaust)	305A	790690	Screw (Blower Housing)
42	499586	Keeper-Valve	309	497595	Motor-Starter
45	690977	Tappet-Valve	310	690323	Bolt-Starter Motor
46	790562	Camshaft	311	497608	Brush Set
48	698172	Short Block	332	691059	Nut (Flywheel)
50	695241	Manifold-Intake	333	691060	Armature-Magneto
51	791677	• ؇ Gasket-Intake	334	691061	Screw (Magneto Armature)
53	690951	Stud (Carburetor)	337	491055s	Plug-Spark
54	699816	Screw (Intake Manifold)	358	694012	Set-Engine Gasket
54A	695239	Screw (Intake Manifold)	363	19203	Flywheel Puller
73	499439	Screen-Rotating	383	19374	Wrench-Spark Plug
74	698425	Screw (Rotating Screen)	385	691108	Screw (Fuel Pump)
75	691056	Washer (Flywheel)	387	808656	Pump-Fuel
95	690718	Screw (Throttle Valve)	404	690442	Washer (Governor Crank)
98	699721	Kit-Idle Speed	405	697820	Screw (Back Plate)
104	694918	Ø Pin-Float Hinge	415	690283	Plug (Crankcase Cover/Sump)
105	698537	Ø Valve-Float Needle	415A	690283	Plug (Intake Manifold)
108	699723	Valve-Choke	418	690999	Plate-Carburetor
117	699732	Jet-Main (Standard)	431	790816	Elbow-Intake
117A	699733	Jet-Main (Standard)	445	499486s	Filter-Air Cleaner Cartridge
118	699733	Jet-Main (High Altitude)(Left)	447	691003	Screw (Air Guide Cover)
118A	699458	Jet-Main (High Altitude (Right)	447A	691108	Screw (Air Guide Cover)
121	699734	Kit-Carburetor Overhaul	467	691008	Knob-Air Cleaner
125	699709	Carburetor	474	696459	Alternator
127	698810	Plug-Welch	503	691532	Strap-Ground
130	690993	Valve-Throttle	505	691029	Nut (Governor Control Lever)
131	499805	Kit-Throttle Shaft	510	696541	Drive-Starter
133	699724	Float-Carburetor	513	692024	Clutch-Drive
135	699729	Tube-Fuel Transfer	523	691036	Dipstick
137	690994	Ø Gasket-Float Bowl	524	691032	• Seal-Dipstick Tube

49

REPAIR PARTS

TRACTOR - - MODEL NUMBER 944.607840

BRIGGS ENGINE - MODEL NUMBER 441777, TYPE NUMBER 0726-E1

KEY	PART		KEY	PART
NO.	NO.	DESCRIPTION	NO.	NO.	DESCRIPTION
525	691037	Tube-Dipstick	1023A499600		Cover-Rocker (Cylinder 2)
544	692034	Armature-Starter	1024 499054		Pump-Oil
552	690552	Bushing-Governor Crank	1026 690981		Rod-Push (Steel)
552A	690553	Bushing-Governor Crank	1026A690982		Rod-Push (Aluminum)
562	690311	Bolt (Governor Control Lever)	1027	492932s	Filter-Oil
573	790444	Plate-Back	1029 690972		Arm-Rocker
601	791850	Clamp-Hose	1035 691042		Shaft-Pump
615	698290	Retainer-Governor Shaft	1036 792019		Label-Emissions
616	691045	Crank-Governor	1040 791237		Plate-Trim
617	697891	Seal-O Ring (Intake Manifold)	1051 691265		Ring-Retaining
628	691108	Screw (Fuel Pump Bracket)	1058 276245		Owner’s Manual
633	690998	Ø Seal-Choke/Throttle Shaft	1059 698516		Kit-Screw/Washer
635	66538s	Boot-Spark Plug	1070 690372		Screw (Flywheel Fan)
654	690958	Nut (Carburetor)	1090 691293		Retainer-Brush
668	691215	Spacer	1095 699735		Kit-Valve Overhaul
672	690234	Gasket-Carburetor Plate	1100 791959		Pivot-Rocker Arm
691	790574	• Seal-Governor Shaft	1119 691183		Screw (Alternator)
695	693149	Screw (Ring Gear)	1123 699725		Seal-O Ring (Solenoid Retainer)
697	690372	Screw (Drive Cap)	1124 690988		Seal-O Ring (Fuel Transfer Tube)
703	691010	Clip	1126 690991		Screw (Fuel Transfer Tube)
718	690959	Pin-Locating	1127 690992		Screw (Float Bowl)
726	499612	Gear-Ring	1128 690990		Screw (Carburetor Nozzle)
741	690980	Gear-Timing	1329 441777-0025		Replacement Engine
742	690328	Retainer-E Ring	1330 273521		Repair Manual
750	696999	Screw (Oil Pump Cover)	1342	699731	Extension-Fuel Transfer Tube
783	695708	Gear-Pinion
788	793145	Bracket-Fuel Pump	•	Included in Engine Gasket Set, Key. No. 358
789	698330	Harness-Wiring	Ø	Included in Carburetor Overhaul Kit, Key. No. 121
797	691029	Nut (Brush Retainer)	‡	Included in Carburetor Gasket Set, Key. No. 977
797A	693167	Nut (Brush Retainer)	+	Included in Valve Gasket Set, Key. No. 1095
798	697890	Screw (Rocker Arm)
801	691283	Cap-Drive	NOTE: All component dimensions given in U.S. inches 1 inch
802	691286	Cap-End		= 25.4 mm
803	693757	Housing-Starter
842	691031	• Seal-Dipstick/Tube
847	499602	Dipstick/Tube Assembly
851	493880s	Terminal-Spark Plug
865	691012	Cover-Air Guide (Cylinder #1)
865A	793205	Cover-Air Guide (Cylinder #2)
865B	691015	Cover-Air Guide (Valley)
868	690968	•+ Seal-Valve
877	393456	Wire/Connector-Alternator
878	691237	Harness-Alternator
914	691127	Screw (Rocker Cover)
918	793147	Hose-Vacuum
929	691003	Screw (Choke Control Bracket)
943	690589	• Seal-O Ring (Oil Pump Cover)
947	699728	Solenoid-Fuel
965	499613	Cover-Oil Pump
967	273638s	Filter-Pre Cleaner
968	791242	Cover-Air Cleaner
975	499810	Bowl-Float
977	699735	Gasket Set-Carburetor
987	691000	Ø Seal-Throttle Shaft
1005	790698	Fan-Flywheel
1013	690954	Nipple-Oil Filter
1017	690770	Screen-Oil Pump
1022	690971	•+ Gasket-Rocker Cover
1023	793146	Cover-Rocker (Cylinder 1)

50

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

FOLD
ALONG
THIS
IS	DOTTED
A
15
	LINE
	DEGREE
	SLOPE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control. Exercise extreme caution when changing direction on slopes.

1.Fold this page along dotted line indicated above.

2.Hold page before you so that its left edge is vertically parallel to a tree trunk or other upright structure.

3.Sight across the fold in the direction of hill slope you want to measure.

4.Compare the angle of the fold with the slope of the hill.

51

02488

412591 Rev. 2 06.25.07 AP

PRINTED IN U.S.A.