Homelite PS03845 Chainsaw Parts Lookup List Manual

PARTS LIST  

i3350b  

BCS35  

UT10868  

UT10878  

d3850b  

d3850bc  

UT10861, UT10886  

UT10865, UT10866, UT10887  

UT10846, UT10884  

2

2

3av  

3avw/cc  

UT10856, UT10858, UT10885, UT10888  

i3850b  

i4150b  

d4550b  

d4550bc  

i4550b  

UT10869  

UT10867  

UT10860  

UT10864  

UT10862  

2

2

7av  

7avw/cc  

UT10859  

UT10848, UT10863, UT10874  

UT10910  

Timberman 45cc 18" cc  

P/N PS 03845  

i3350b ........... (33cc)  

BCS35 .......... (33cc)  

d3850b .......... (38cc)  

d3850bc ........ (38cc)  

STARTER - IGNITION  

2

2

3av .............. (38cc)  

3av w/cc ..... (38cc)  

12  

i3850b ........... (38cc)  

i4150b ........... (45cc)  

d4550b .......... (45cc)  

d4550bc ........ (45cc)  

i4550b ........... (45cc)  

1

0

9

8

2

7av .............. (45cc)  

27av w/cc ..... (45cc)  

Timberman ... (45cc)  

1

3

4

11  

3

1

4

1

1

5

2

1

6

5

1

8

6

7

1

7

Torque Specs  

Item  

No.  

Required  

Loctite  

In/Lbs  

Nm  

1

• UP 06749  

UP 04092  

UP 05460  

UP 04237  

UP 04089  

UP 04216  

UP 03911  

UP 04192  

UP 05850  

Starter Kit  

1

1

4

........ 30-40 ........... 3.4-4.5  

2

3

4

5

6

7

8

9

0

Spring & Container  

Pulley, Starter  

11 ........ 30-40 ........... 3.4-4.5  

1

1

1

1

1

1

1

1

1

1

2 ........ 120-180 ....... 13.6-20.3  

Screw, Thread Form (10-14 x 5/8")  

Washer, Retaining  

Grip, Starter  

16 ........ 100-150 ....... 11.3-16.9  

1

1

7 ........ 30-40 ........... 3.4-4.5  

8 ........ 30-40 ........... 3.4-4.5  

Rope, Starter 46"  

Baffle, Fan Housing  

Rotor & Starter Pawl  

Warranty Flat Rate  

Description  

Job  

Time/Hr.  

1

•

A 08676 A Ignition Kit (33cc models)  

FA11 ... Solid State Module ...................0.3  

FA12 ... Ground Wire Harness ............... 0.3  

FG10 ... Starter Assy .............................. 0.3  

•

UP 05851  

Ignition Kit  

Both kits include:  

11  

12  

13  

14  

15  

16  

17  

18  

UP 04086  

UP 05875  

UP 04222  

UP 04215  

UP 04241  

UP 04081  

UP 04236  

UP 04237  

Screw, Thread Form (8-32 x 5/8")  

Spark Plug  

2

1

1

1

1

1

2

2

Ignition Switch Harness  

Grommet, Wire Harness (Split)  

Washer, Flat  

Nut, Jam  

Screw, Truss Hd. (10-14 x 7/8")  

Screw, Truss Hd. (10-14 x 5/8")  

Order Homelite Chainsaw Parts on eBay  

2001, John Deere Consumer Products, Inc.  

35/201  

©

i3350b ........... (33cc)  

BCS35 .......... (33cc)  

d3850b .......... (38cc)  

d3850bc ........ (38cc)  

ENGINE INTERNAL - OIL PUMP  

2

2

3av .............. (38cc)  

3av w/cc ..... (38cc)  

1

3

i3850b ........... (38cc)  

i4150b ........... (45cc)  

d4550b .......... (45cc)  

d4550bc ........ (45cc)  

i4550b ........... (45cc)  

1

2

2

7av .............. (45cc)  

27av w/cc ..... (45cc)  

Timberman ... (45cc)  

4

5

5

9

3

1

8

1

0

1

1

1

7

1

2

1

2

11  

1

6

8

1

0

1

9

6

15  

7

1

4

1

2

• UP 03119  

UP 04161  

UP 04166  

Short Block, Complete (33cc)  

Short Block, Complete (38cc)  

Short Block, Complete (45cc)  

Cylinder Kit (33cc)  

1

1

1

1

1

1

1

1

1

1

1

2

1

1

2

1

1

2

4

2

1

1

1

2

2

2

13  

UP 04093  

UP 04087  

Spark Plug  

Washer  

1

4

1

4

1

5

UP 04172  

UP 04232  

• UP 06602  

UP 04185  

UP 04188  

UP 04048  

Lower Crankcase (33 & 38cc)  

Lower Crankcase (45cc)  

Oil Pump Kit  

1

1

1

1

1

1

•

A 08666  

A 08667  

1

1

1

1

6

7

8

9

Cylinder Kit (38cc)  

Grommet, Oil Outlet  

Left Hand Worm  

UP 00129  

UP 04183  

UP 04184  

UP 04094  

Cylinder Kit (45cc)  

Gasket, Muffler (Not Shown)  

Gasket, Heat Dam (Not Shown)  

Gasket, Carburetor (Not Shown)  

Piston & Pin (33cc)  

Oil Intake Tube w/Filter  

3

4

5

3

4

5

3

4

5

6

7

8

• UP 06971  

UP 04177  

UP 04051  

Piston Ring (33cc)  

Ring, Retaining  

•

A 08669  

UP 04190  

UP 04051  

Piston & Pin (38cc)  

Piston Ring (38cc)  

Ring, Retaining  

• UP 00130  

UP 04231  

UP 04051  

UP 04083  

UP 03898  

• UP 03118  

Piston & Pin (45cc)  

Piston Ring (45cc)  

Torque Specs  

Item  

No.  

Required  

Loctite  

Ring, Retaining  

In/Lbs  

Nm  

Screw, Cap-Socket Hd. (10-24 x 2")  

Screw, Pan Hd., Plastite (8-16 x 5/8")  

Crankshaft & Rod Assy (33 & 38cc)  

Crankshaft & Rod Assy (45cc)  

Bearing, Needle  

6

7

....... 65-75 ........... 7.3-8.5 ........ 262 Red  

....... 15-20 ........... 1.7-2.3  

13 ....... 120-180 ....... 13.6-20.3  

•

UP 04165  

UP 04174  

UP 04047  

9

0

1

2

Warranty Flat Rate  

Job  

Description  

Time/Hr.  

1

1

1

Shaft Seal  

• UP 04176  

Bearing & Rubber Case  

Rubber Case  

FE11 ... Automatic Oiler ........................1.0  

FB10 ... Partial Engine Rebuild ..............1.0  

FB20 ... Short Block...............................1.0  

FB15 ... C/Case Seal (per side) ............0.6  

UP 04046  

35/201  

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i3350b ........... (33cc)  

BCS35 .......... (33cc)  

d3850b .......... (38cc)  

d3850bc ........ (38cc)  

CARBURETOR - MUFFLER - AIR FILTER  

2

2

3av .............. (38cc)  

3av w/cc ..... (38cc)  

14  

i3850b ........... (38cc)  

i4150b ........... (45cc)  

d4550b .......... (45cc)  

d4550bc ........ (45cc)  

i4550b ........... (45cc)  

12  

1

9

2

24  

0

2

6

22  

15  

9

2

7av .............. (45cc)  

27av w/cc ..... (45cc)  

Timberman ... (45cc)  

2

7

2

5

8

10  

1

3

16  

8 17  

1

2

1

3

1

1

23  

2

1

6

7

5

4

1

•UP 06752  

UP 00126  

Muffler Kit (33/38cc)  

Muffler Kit (45cc)  

Muffler Gasket  

1

1

1

3

3

1

1

1

1

1

1

1

•UP 06753  

UP 04533  

UP 04208  

UP 04235  

UP 04213  

UP 04178  

UP 04227  

Air Filter Kit  

Air Filter Cover  

Pre Filter (In engine housing)  

1

1

1

2

1

1

1

•

2 2  

2 3  

2 4  

2 5  

2 6  

2 7  

2

3

4

5

6

UP 04183  

UP 04049  

UP 04059  

UP 04203  

UP 04204  

UP 04069  

UP 04244  

•UP 06737  

Screw-Square Hd.  

Screw-Slotted Pan Hd. (8-16 x 5/8”)  

Rod, Choke  

Nut-Locking Hex (10-32)  

Screen, Spark  

Air Filter Plate  

Deflector, Muffler (33/38cc)  

Deflector, Muffler (45cc)  

Screw  

Spring Clip (Choke Rod)  

7

8

Carburetor Assy (33 & 38cc)  

Carburetor Assy (45cc)  

•

•

•

UP 00125  

A 09160  

Carburetor Assy (Int'l 33cc, Int'l 38cc)  

Carburetor Assy (Int'l 41cc, Int'l 45cc)  

Carburetor Gasket  

Torque Specs  

Item  

No.  

Required  

UP 00499  

In/Lbs  

Nm  

Loctite  

9

0

1

2

3

4

5

6

7

8

9

0

1

UP 04094  

UP 04217  

UP 04218  

UP 04184  

UP 04173  

UP 04191  

UP 04084  

UP 04189  

UP 03897  

UP 03867  

UP 04211  

UP 04209  

UP 04171  

1

2

1

1

1

1

2

2

1

1

1

1

1

4

..... 50-60 ........... 5.6-6.7  

1

1

1

1

1

1

1

1

1

1

2

2

Flange Nut (10-24)  

10 ...... 30-40 ........... 3.4-4.5  

15 ...... 45-55 ........... 5.0-6.2  

Throttle Cable  

1

2

7 ...... 30-40 ........... 3.4-4.5  

4 ...... 15-20 ........... 1.7-2.3  

Gasket, Heat Dam  

Heat Dam  

Seal, Heat Dam  

Warranty Flat Rate  

Screw, Truss Hd. Taptite (10-24 x 7/8")  

Screw, Carburetor  

Job  

Description  

Time/Hr.  

FB18 ... Muffler.......................................0.3  

FF10 ... Carb. Replace ...........................0.4  

FF12 ... Fuel Line ...................................0.3  

FF44 ... Air Filter System .......................0.2  

FF17 ... Heat Dam .................................0.6  

FF15 ... Choke .......................................0.3  

FF13 ... Throttle Cable...........................0.5  

Screw, Thread Form (10-14 x 1/2")  

Washer, Retaining  

Fuel Line (Tank to Carburetor 8 1/2")  

Fuel Line (Carburetor to Purge Bulb 4")  

Carburetor Grommet  

35/201  

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i3350b ........... (33cc)  

BCS35 .......... (33cc)  

d3850b .......... (38cc)  

d3850bc ........ (38cc)  

ENGINE HOUSING - FUEL TANK - OIL TANK  

2

3av .............. (38cc)  

3

23av w/cc ..... (38cc)  

2

i3850b ........... (38cc)  

i4150b ........... (45cc)  

d4550b .......... (45cc)  

d4550bc ........ (45cc)  

i4550b ........... (45cc)  

1

2

2

7av .............. (45cc)  

7av w/cc ..... (45cc)  

Timberman ... (45cc)  

1

5

2

5

1

5

4

5

1

4

1

7

2

6

6

2

1

1

3

1

2

21  

7

1

6

9

8

0

1

2

1

2

0

1

0

11  

1

8

2

2

2

3

2

4

1

9

1

2

3

4

5

6

7

8

9

0

1

2

3

4

5

6

7

8

9

0

• A 08692  

UP 04212  

UP 04219  

UP 04193  

UP 04052  

UP 04213  

UP 04033  

UP 04218  

UP 04197  

UP 04215  

• UP 06754  

UP 04205  

UP 04045  

UP 04185  

UP 04048  

UP 04210  

UP 04211  

UP 03871  

DA 07590  

DA 07591  

UP 04054  

UP 04180  

Cylinder Cover Kit  

Safety Decal  

1

1

3

1

1

1

1

1

1

2

1

2

2

1

1

1

1

1

1

1

1

2

21  

22  

23  

24  

25  

26  

UP 04221  

UP 04083  

UP 04087  

UP 04208  

UP 04227  

UP 04054  

Speed Nut (“U-Type”)  

3

4

4

1

1

1

Screw, Cap-Socket Hd. (10-24 x 2")  

Screw-Slotted Pan Hd.  

Control Panel  

Washer  

Pre Filter  

Grommet  

Spring Clip (Choke Rod)  

Oil Filter  

Rod, Choke  

Bulb, Air Purge  

Torque Specs  

Nm  

Throttle Cable  

Item  

No.  

Required  

Loctite  

Switch, Rocker  

In/Lbs  

1

1

1

1

1

1

1

1

1

1

2

Grommet - Split  

Engine Housing  

Element, Filter (Bronze)  

Duck Bill Valve  

3 .....15-25 ........... 1.7-2.8  

2 ...... 65-76 ........... 7.3-8.5  

2

Warranty Flat Rate  

Description  

Job  

Time/Hr.  

Oil Outlet Grommet  

Oil Intake Tube  

FD12 ... Eng. Hsg. ..................................1.5  

Oil Tank,  

Rubber Tubing (5 1/2”)  

Rubber Tubing (8 1/2")  

Fuel Filter  

Use Job FD12..........................1.5  

Fuel Tank,  

Use Job FD12..........................1.5  

FD90 ... Eng. Cyl. Cover ........................0.3  

FF14 ... Primer Bulb Assy. ....................0.3  

FF15 ... Choke Rod ...............................0.3  

FE12 ... Oil Line ..................................... 0.5  

FA17 ... Ignition Switch ..........................0.3  

FF12 ... Fuel Line ...................................0.3  

FF13 ... Throttle Cable........................... 0.5  

Fuel Cap w/ Retainer  

Oil Cap w/ Retainer  

Oil Filter (Not Shown)  

Guide Bar Bolt (Not Shown)  

35/201  

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i3350b ........... (33cc)  

BCS35 .......... (33cc)  

d3850b .......... (38cc)  

d3850bc ........ (38cc)  

CLUTCH - CHAIN BRAKE - DRIVE CASE COVER  

1

2

2

3av .............. (38cc)  

3av w/cc ..... (38cc)  

7

i3850b ........... (38cc)  

i4150b ........... (45cc)  

d4550b .......... (45cc)  

d4550bc ........ (45cc)  

i4550b ........... (45cc)  

11  

3

8

6

9

5

16  

12  

2

7av .............. (45cc)  

2

27av w/cc ..... (45cc)  

Timberman ... (45cc)  

1

0 14  

1

1

3

2

6

2

4

2

7

9

28  

2

3

1

3

2

2

5

2

2

1

9

2

3

2

1

3

0

3

3

1

7

18  

3

4

2

0

1

2

3

4

• UP 06568  

UP 04214  

UP 04056  

UP 04207  

Hand Guard Kit  

1

1

1

1

26 •UP 06967  

Sprocket, Drum (3/8 Pitch)  

Sprocket, Drum (.325 Pitch)  

1

1

•

UP 04560  

Hand Guard Actuating Pin  

Retaining Ring  

(

i3850b & 45cc only)  

Bearing, Needle  

Ring, Retaining  

27  

28  

29  

UP 04175  

UP 04228  

UP 04179  

1

1

1

1

1

1

2

1

Hand Guard Link  

(

Non-chain brake units-not shown)  

Roll Pin  

Non-chain brake units-not shown)  

Washer, Cupped  

Drive Case Cover  

Stop, Chain  

5

UP 04090  

1

(

30 •UP 06975  

6

7

8

9

0

UP 04224  

UP 04202  

UP 04201  

UP 04240  

UP 04180  

Spring, Handguard  

Pivot, L.H.  

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

31  

32  

33  

34  

UP 04088  

UP 03900  

UP 04058  

UP 04032  

Screw, Thread Form (10-14 x 3/4")  

Nut, Hex  

Pivot, R.H.  

Screw, Hex Socket Hd. (8-32 x 5/8")  

Guide Bar Bolt  

Spring, Compression  

1

•

UP 06966  

UP 04206  

UP 04085  

UP 04187  

UP 04186  

UP 04056  

UP 04082  

Guide Bar Adjusting Kit  

Plate, Guide Bar  

Torque Specs  

Item  

No.  

Required  

Loctite  

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

1

2

3

4

5

6

7

8

9

0

1

2

3

4

5

In/Lbs  

Nm  

Plate, Guide Bar  

9

..... 25-35 ........... 2.8-3.9  

Screw, Guide Bar Adjusting  

Pin, Guide Bar Adjusting  

Ring, Retaining  

1

6 ...... 8-18 ............. .9-2.0  

20 ...... 10-20 ........... 1.1-2.3  

21 ...... 20-30 ........... 2.3-3.4  

25 ...... 130-180 ....... 14.7-20.3  

32 ...... 30-50 ........... 3.4-5.6  

Screw, Thread Form (6-19 x 1/2")  

• A 08680 A Chain Brake Kit  

33 ...... Hand Tight  

UP 04181  

UP 04309  

UP 04082  

UP 04239  

UP 04223  

UP 04090  

UP 04182  

UP 06727  

Pin, Roll  

Cover, Chain Brake  

Screw, Pan Hd. (6-19 x 1/2")  

Screw, Pan Hd. (8-16 x .320)  

Chain Brake Link  

Pin, Roll  

Warranty Flat Rate  

Description  

Job  

Time/Hr.  

FC10 ... Chain Assy. ...............................0.3  

FD10 ... Clutch Brake .............................0.4  

FK10 ... Guide Bar, Shims Adj. ..............0.3  

FK11 ... Guide Bar Studs ......................1.0  

FD97 ... Hand Guard .............................0.3  

FC12 ... Sprocket/Retaining Ring ..........0.3  

Thrust Washer  

Clutch & Hardware  

35/201  

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i3350b ........... (33cc)  

BCS35 .......... (33cc)  

d3850b .......... (38cc)  

d3850bc ........ (38cc)  

HANDLES  

2

2

3av .............. (38cc)  

3av w/cc ..... (38cc)  

i3850b ........... (38cc)  

i4150b ........... (45cc)  

d4550b .......... (45cc)  

d4550bc ........ (45cc)  

i4550b ........... (45cc)  

2

7av .............. (45cc)  

27av w/cc ..... (45cc)  

Timberman ... (45cc)  

2

1

5

1

1

2

13  

3

4

1

3

1

7

13  

9

14  

8

7

1

6

1

1

7

6

1

4

1

1

1

0

4

5

Torque Specs  

Item  

No.  

Required  

Loctite  

1

2

3

4

5

6

7

8

9

0

1

2

•

A 08675  

Rear Handle Kit  

1

1

1

1

1

1

1

1

1

2

1

1

1

In/Lbs  

Nm  

UP 04234  

UP 04218  

UP 04195  

UP 04196  

A 08683  

Screw-Pan Hd. (12-14 x 1 1/2")  

Throttle Cable  

2

.....40-50 ........... 4.5-5.6  

10 ...... 30-40 ........... 3.4-4.5  

1

1

1

1

1 ...... 30-40 ........... 3.4-4.5  

4 ...... 30-40 ........... 3.4-4.5  

5 ...... 40-50 ........... 4.5-5.6  

7 ...... 30-40 ........... 3.4-4.5  

Trigger, Throttle  

Throttle Lock Out  

•

Handle Cover Kit  

UP 04199  

UP 04226  

UP 04050  

UP 03900  

UP 04238  

Throttle Lock Pin  

Spring, Compression  

Ring, Retainer  

Warranty Flat Rate  

Description  

Job  

Time/Hr.  

1

1

1

Screw, Thread Form (10-14 x 3/4")  

Screw, Thread Form (10-14 x 1 3/8")  

Front Handle Kit  

FD20 ... Handle Bar Assy. ......................0.3  

FD24 ... Rear Handle Assy. ....................0.5  

FF13 ... Throttle Cable/Trigger .............. 0.5  

FD96 ... Isolator Kit................................. 0.4  

• UP 06973  

UP 04234  

Screw-Pan Hd. (12-14 x 1 1/2")  

(See No. 2 above)  

13  

14  

15  

16  

17  

•

A 08677  

UP 04237  

UP 04233  

UP 04200  

UP 03897  

Isolator Kit  

1

3

1

1

3

Screw, Truss Hd. (10-14 x 5/8”)  

Screw, Truss Hd. (10-24 x 5/8")  

Limiter, Isolator  

Screw, Thread Form (10-14 x 1/2")  

35/201  

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ACCESSORIES  

Guide Bar (PowerTip)  

Chain  

3

/8 pitch  

1

1

1

1

2" ......................................... PT 12371 MD (3/8")............................................. H1 N7245 AH (3/8")  

4" ......................................... PT 14371 MD (3/8")............................................. H1 N7252 AH (3/8")  

6" ......................................... PT 16371 MD (3/8")............................................. H1 N7256 AH (3/8")  

8" ......................................... PT 18371 MD (3/8")............................................. H1 N7262 AH (3/8")  

.

325 pitch  

1

1

1

1

2

3" ......................................... PL13321 MA (.325) ............................... D1 L7256 AH or D1 L7356 AH (.325)  

5" ......................................... PL15321 MA (.325) ............................... D1 L7264 AH or D1 L7364 AH (.325)  

6" ......................................... PT16321 MA (.325) ............................... D1 L7266 AH or D1 L7366 AH (.325)  

8" ......................................... PT18321 MA (.325) ............................... D1 L7272 AH or D1 L7372 AH (.325)  

0" ......................................... PT20321 MA (.325) ............................... D1 L7278 AH or D1 L7378 AH (.325)  

Sealant Silicon ......................................PS 24823  

Compression Tester .............................94194  

Bit, Torx T27 ...........................................UP07160  

Carry Case..............................................UP04562  

Bumper Spike Kit ..................................UP06732  

Rubber tubing (10') ..............................UP06561  

Wrench - Combination ........................09207  

Digital Tachometer ................................18416  

Grease, Multi-purpose .........................18453  

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Homelite Parts