Portable Electric Generator
Parts Manual
Model: PPG6000
Table of Contents
Recoil and Ignition...........................................................................................................3
Carburetor....................................................................................................................... 4
Governor Control.............................................................................................................5
Engine Block Assembly................................................................................................... 6
Cylinder Head and Valves............................................................................................... 7
Engine Cover ..................................................................................................................9
Generator Assembly...................................................................................................... 10
Control Panel ................................................................................................................ 11
Muffler and Air Filter Assembly ..................................................................................... 12
Fuel Tank Assembly...................................................................................................... 13
Frame Assembly ........................................................................................................... 14
Recoil and Ignition
Recoil, Ignition, and Fan Housing
Description
No.
Part No.
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
60
71
72
83
84
85
86
87
88
89
90
91
10061-9999-0000
B057890006002770B
81200-PB52-0600
21520-PB52-0000
19102-PB52-0000
19102-PB52-0000
82150-PB52-0000
21530-PB52-0600
B057890006001270B
19111-KB03-0000
21500-PB52-4100
B057890006000870B
21517-MB30-0000
21521-MB30-0000
21510-PB50-1100
21520-PB52-0000
21512-MB30-0000
21518-MB30-0000
21514-MB30-0000
21515-MB30-0000
21513-MB30-0000
21516-MB30-0000
WIRE HARNESS CLIP, 6MM
BOLT,M6X27
IGNITION COIL ASSY.
COMP. FLYWHEEL
COOLING FAN
STARTER PULLEY
NUT,M16
FAN COVER COMP.
BOLT M6X12
DRAIN HOLE GROMMET
RECOIL STARTER ASSY.
BOLT M6X8
RECOIL STARTER ROPE
CENTER SCREW
CASE COMP.RECOIL STARTER
RECOIL STARTER PULLEY
STARTER RATCHET
FRICTION SPRING
STARTER RETURN SPRING
RATCHET SPRING
SPRING RETAINER
STARTER GRIP
1
2
1
1
1
1
1
1
6
1
1
3
1
1
1
1
2
1
1
2
1
1
1
1
90-10
90-12
1
1
90-2
90-3
90-4
90-5
90-6
90-7
90-8
90-9
1
1
1
1
1
1
Carburetor
Carburetor Assembly
Description
No.
Part No.
Quantity
131
132
133
137
138
140
209
17182-QB60-0000
17112-QB62-0000
17107-PB50-0000
17100-QB62-0000
52609-PB52-0000
17183-PB52-0000
17100-QB62-1100
CARBURETOR PAKING A
CARBURETOR INSULATOR
CARBURETOR PAKING B
TUBEASSY, 3.5X65
WIRE HARNESS CLIP
AIR CLEANER PACKING
CARBURETOR ASSY
1
1
1
1
1
2
1
Governor Control
Governor Control Arm Assembly
Description
No.
Part No.
Quantity
1
1
1
1
1
1
1
2
76
77
78
79
80
81
82
16
24610-PB52-0000
24602-PB52-0000
24604-PB52-0000
24603-MB30-0000
B061770106000060B NUT,M6
91121-1060-02120B
24607-PB52-0000
B057890006001270B BOLT,M6X12
24611-PB52-0000
2461F-PB52-0000
CONTROL ASSY
GOVERNOR SPRING
ROD
1
1
1
1
1
1
1
3
1
1
THROTTLE RETURN SPRING
GOVERNOR ARM BOLT
GOVERNOR ARM
176-1
76-2
SHROUD
ADJUSTING SPRING
1
Engine Block Assembly
Engine Block Assembly
No.
Part No.
Description
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
25
26
27
28
29
53
55
61
62
63
65
66
67
68
01
02
03
14
24
25
1310A-QB62-0000
13105-PB52-0000
13101-QB62-0000
13102-PB52-0000
13204-PB52-0000
13230-PB52-0000
92102-00000006207
91306-90820817000
91103-MB30-0000
91302-91202020000
T1105035005200800
24605-PB52-0000
24606-MB30-0000
T1101008001400500
12007-QB60-0100
92102-00000006202
91601-MB30-0000
13300-PB52-0000
19113-PB50-0000
PISTON RING SET
PISTON PIN CLIP
PISTON
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
PISTON PIN
CONNECTING ROD ASSY.
CRANKSHAFT COMP.
RADIAL BALL BEARING, 6207
WASHER,8.2×17×0.8
BOLT, DRAIN PLUG
DRAIN PLUG WASHER
OIL SEAL,35×52×8
GOVERNOR ARM SHAFT
LOCK PIN
OIL SEAL,8×14×5
BARREL ASSY.,CYLINDER
RADIAL BALL BEARING, 6202
WEIGHT BALANCER
KEY
SHROUD
B057890006001670B BOLT M6X16
125-1
125-2
125-3
129-1
13103-QB62-0000
13104-QB62-0000
13108-QB62-0000
FIRST RING SET,PISTON
SECOND RING SET,PISTON
THIRD RING SET,PISTON
B057890008003870B BOLT M8X38
Cylinder Head and Valves
Cylinder Head Assembly
Description
No.
Part No.
Quantity
9
9
9
7
8
9
91132-1060-06170B
91135-MB-0000
11221-MB30-0700
90229-MB30-0200
BOLT, HEAD COVER
1
1
1
1
4
1
1
1
2
1
2
1
2
2
2
2
2
1
1
1
2
1
1
1
2
2
1
1
1
1
WASHER COMP., HEAD COVER
COVER COMP., HEAD
PACKING,HEAD COVER
100
101
102
103
104
105
106
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
200
211
212
B057890E10008070B BOLT, FLANGE, M10X80
11246-PB52-0000
11247-PB52-0000
11248-MB30-0000
91138-PB52-0000
81300-KB01-0000
91127-PB52-0000
9022B-QB60-0000
91521-12002000000
15414-MB30-0000
15403-MB30-0000
15401-MB30-0000
15415-MB30-0000
15406-MB30-0000
15713-MB30-0000
15711-MB30-0100
15703-MB30-0000
15701-PB52-0000
15701-PB52-0000
15705-MB30-0000
15321-PB52-0000
15002-MB30-0000
15100-QB62-0000
11245-PB50-0000
15712-MB30-0100
1572B-MB30-0000
GUIDE, IN. VALUE
GUIDE, EX. VALUE
CLIP,VALUE GUIDE
BOLT, STUD, M8X34
SPARK PLUG NGK BP6ES
BOLT, STUD, M8X106
GASKET,CYLINDER HEAD
PIN, DOWEL, 12X20
NUT,ARM,VALVE ROCKER
PIVOT ADJUSTING NUT
ARM,VALVE ROCKER
PIVOT BOLT
PUSH ROD GUIDE PLATE
VALVE ROTATOR
IN.VALVE SPRING RETAINER
VALVE SPRING
EXHAUST VALVE
INTAKE VALVE
VALVE SPRING SEAT
PUSH ROD
LIFTER,VALVE
CAMSHAFT ASSY
HEAD COMP., CYLINDER
EX.VALVE SPRING RETAINER
OIL SEAL
Engine Cover
Crankcase Cover
Description
No.
Part No.
Quantity
1
1
1
1
1
1
1
1
1
41
42
43
44
45
46
47
48
49
TD2511-C01-0000
B057890005001270B BOLT, FLANGE M5X12
B057890008003570B BOLT M8X35
14301-QB62-0300
14303-PB52-0000
12301-PB52-000
92102-00000006202
DUCT COVER
1
3
7
1
1
1
1
1
1
1
1
3
3
1
1
1
1
1
2
OIL FILLER CAP
O-RING,26×2.7
CRANKCASE COVER ASSY.
RADIAL BALL BEARING, 6202
T1105035005200800 OIL SEAL,35×52×8
24620-PB52-0000
24626-PB52-0000
24621-PB52-0000
24624-PB52-0000
24625-PB52-0000
24623-PB52-0000
24622-PB52-0000
GOVERNOR KIT
GOVERNOR
149-1
149-2
149-3
149-4
149-5
149-6
149-7
GOVERNOR HOLDER
GOVERNOR WEIGHT
GOVERNOR WEIGHT PIN
GOVERNOR HOLDER CLIP
GOVERNOR SLIDE
B0009601060000K0B PLAIN WASHER,W6
1
1
1
50
51
52
92102-00000006207
90208-PB52-0000
91521-08001200000
RADIAL BALL BEARING, 6207
CASE COVER PACKING
DOWEL PIN ,8×12
Generator Assembly
Stator / Housing Assembly
No.
Part No.
Description
Quantity
7
7
7
7
7
7
7
7
7
8
8
8
8
8
8
8
8
8
9
9
9
9
9
9
9
9
0
1
2
3
4
6
7
8
9
0
1
2
3
4
5
7
8
9
0
1
2
3
4
5
6
7
B057890006001670B BOLT, FLANGE M6×16
TD1441-B98-0500 COVER, GENERATOR END
B057890005001270B BOLT, FLANGE M5×12
B061700005000060B NUT, HEX. ,M5
B000970205000000B WASHER, PLAIN, W5
B000930005000000B WASHER, SPRING, W5
2
1
2
4
4
4
1
1
2
1
2
2
2
4
1
3
1
4
1
1
1
1
1
1
1
1
TD1461-B98-0000
TD1451-B98-0000
GROMMET, CRANKCASE
TERMINAL, VOLT CHANGE
B057890005002070B BOLT, HEX. , M5×20
TD1431-C03-0200
REGULATOR ASSY. AUTOMATIC VOLTAGE
B057890E10026570B BOLT, FLANGE M5×12
TD1471-B98-0000
TIE, CABLE
B057890005001270B BOLT, FLANGE M 5×12
B057890006017970B BOLT, FLANGE M6×125
TD1421-B98-0000
BRUSH ASSY
B057890E10026570B BOLT, FLANGE M5×12
TD1412-B98-0000
FAN, GENEERTOR COOLING
B057890005021070B BOLT-WASHER, M5×210
TD1411-B98-0000
STATOR/HOUSING ASSY
B057890010026570B BOLT, HEX. , M10×265
B000970210000000B WASHER, W10×5
TD1200-C03-0000
92102-00000006204
TD1100-C03-0000
TD1110-C03-0000
TD1210-B98-0000
ROTOR COMP
BEARING ASSY. , 6204
STATOR ASSY
COVER, STATOR
CLIP,BEARING
Control Panel
Control Panel Assembly
Description
CONTROL PANEL ASSY
CONTROL PANEL COMP
CASE,CONTROL PANEL
No.
6
7
Part No.
Quantity
TD2000-C03-2000
TD2006-C03-0100
TD9001-C03-0000
1
1
1
8
BOLT,HEX,M6×20
1
4
B057890006002070B
1
NUT,HEX,M6
CIRCUIT BREAKER 23A
1
1
6
7
B061770006000060B
TD2310-C03-0000
2
1
WASHER,PLAIN,W6
1
1
8
9
B000970206000000B
B000930006000000B
1
2
WASHER,SPRING,W6
BOLT,M6×20
HARNESS ASSY B., WIRE
SOCKET,120V
SOCKET,(120V 240V)
SCREW M4
SWITCH
2
6
0
1
B057890006002070B
TD2611-C03-0100
TD2410-C03-0100
TD2410-C03-0200
B06170004000060B
TD2016-B92-0000
TD2611-C03-0000
4
1
2
1
6
1
1
6
6
204
205
206
213
218
219
220
HARNESS ASSY A., WIRE
B000930004000000B WASHER, SPRING, W4
B000970204000000B WASHER, PLAIN, W4
NUT,M4
DIODE ASSY
2
2
21
22
B061770004000060B
TD2018-C03-0100
6
1
BOLT,M6×14
2
23
B057890006001470B
1
Muffler and Air Filter Assembly
Muffler and Air Filter Assembly
No.
Part No.
Description
Quantity
2
2
1
3
12104-MB32-0000
16101-MB32-0100
BREATHER TUBE
AIR CLEANER ELEMENT
1
1
AIR CLEANER SEPRATOP(PLASTIC)
2
2
2
2
2
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
5
6
7
8
0
1
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
16106-MB32-0000
16127-MB32-0000
TD4121-C01-0000
16105-MB32-0200
16109-MB32-0000
16102-MB32-0000
1
1
1
1
1
1
1
6
1
1
1
1
1
1
1
1
1
1
4
2
2
1
4
2
1
1
AIR CLEANER CASE REAR
AIR CLEANER STAY
AIR CLEANER COVER CASE FRONT
GEMEL
AIR CLEANER SEAL
B061770106000060B NUT,M6
B061700004000060B NUT 4MM
B061770106000060B NUT,M6
18000-QC03-0000
TD5004-B98-0000
TD5003-B98-0000
TD5002-C03-0000
TD5006-B98-0000
18100-PB52-0000
18066-MB32-0100
18066-MB32-0000
TD5001-B98-0000
MUFFLER COMP
MUFFLER SIDE PROTECTOR
MUFFLER OUTER PROTECTOR COMP.
MUFFLER INNER PROTECTOR COMP.
PROTECTOR MUFFLER SEAL
EXHAUST PIPE COMP.
EX. PIPE GASKET(A)
EX. PIPE GASKET (B)
MUFFLER STAY COMP.
B000930008000000B SPRING WASHER W8
B057890008002570B BOLT M8×25
B061700008000060B NUT 8MM
B057890006001270B BOLT M6×12
B057890008001670B BOLT M8×16
B057890005002070B BOLT M5×20
230
231
241
18000-QC03-0100
TD5006-PB50-0000
SPARK ARRESTOR
LOCK PLATE 50mm
TD500ï¼—-PB50-0000
2
42
LOCK PLATE 60mm
1
Fuel Tank Assembly
Fuel Tank Assembly
No.
Part No.
Description
Quantity
4
5
5
5
5
5
5
5
5
5
6
9
0
1
2
3
4
5
6
8
9
0
TD6110-B98-0400
TD6008-B98-0000
TD6120-B98-0000
TD6130-B93-0000
TD6140-B93-0000
B057890006003070B BOLT, FLANGE, M6×30
TD6003-B93-0000
TD6002-B93-0000
B090740005001000B SCREW, FLAT, M5×10
17020-JC79-0200 TUBE CLIP, (B8)
T2999706300130185 FUEL TUBE, W3.5×W10×165
TD6040-B98-0400
TD6121-B93-0100
TD6122-B93-0100
TANK COMP. , FUEL
FUEL TANK SEAL
FUEL FILLER CAP COMP.
FUEL FILTER
1
1
1
1
1
4
4
4
2
2
1
1
METER ASSY.,FUEL
TANK CUSHION WASHER
BUSH
2
2
2
17
18
19
FUEL COCK ASSY.
FUEL FILLER CAP PACKING(RUBBER)
1
1
FUEL FILLER CAP PACKING(PLASTIC)
Frame Assembly
Frame Assembly
No.
Part No.
TD6007-B98-0000
Description
FUEL TANK MOUNTING RUBBER
Quantity
2
6
3
BOTTOM RUBBER,L
6
5
TD4111-B98-0000
2
BOTTOM RUBBER,R
NUT M10
NUT M8
WHEEL AND HANDLE ASSY
FRAME KIT
6
6
6
6
7
8
TD4112-B98-0000
B061770010000060B
B061770008000060B
TD4010-C03-1200
TD4010-C03-2100
2
4
4
1
1
2
2
2
4
2
2
2
2
1
1
2
4
1
2
1
2
2
6
226
2
26-1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
26-10
26-11
26-12
26-14
26-15
26-16
26-17
26-18
B0009300010000000B WASHER, SPRING, W10
B009230006000000B
TD4012-C03-0600
TD7051-C06-0000
B057890006005570B
B057890006003570B
TD4113-B98-0000
B094410006001870B
TD4013-C03-0200
TD4013-C03-0300
B057890006004070B
B000970206000000B
TD4011-C03-0200
B061870006000000B
TD4015-C03-0400
TD4014-C05-0400
91302-91002030000
B094410006001870B
NUT,M10
FOOT
TILE
BOLT,M6×40
BOLT,M6×35
RUBBER BUMPER FOR FOOT
M6×18
LEFT GEMEL
RIGHT GEMEL
BOLT,M6×40
FLAT WASHER,W6
HANDLE
NUT, M6
AXLE OF WHEEL
WHEEL
FLAT WASHER,W10
BOLT,M6×18
26-2
26-2A
26-3
26-4
26-5
26-6
26-7
26-8
26-9
2
27-13