STIHL 017 018
Instruction Manual
Owner’s Manual
Assembling
Safety Precautions
Operating Instructions
Maintenance
Warning!
To reduce risk of kickback injury use STIHL reduced kickback
3 3
bar and STIHL PMN ( ⁄8 ꢀ Picco) or PM 1 ( ⁄8 ꢀ Picco) chain depending
Read and follow all safety precautions
in Owner’s Manual – improper use
can cause serious or fatal injury.
on sprocket pitch or other available low kickback components.
© Andreas Stihl 1993
Important Safety Precautions for Chain Saw Users
A. Kickback Safety Precautions
Warning!
take several steps to keep your
cutting jobs free from accident or
injury.
6. Follow manufacturer’s
sharpening and maintenance
instructions for the saw chain.
!
Kickback may occur when the nose
or tip of the guide bar touches an
object, or when the wood closes in
and pinches the saw chain in the
cut. Tip contact in some cases may
cause a lightning fast reverse
reaction, kicking the guide bar up
and back towards the operator.
Pinching the saw chain along the
top of the guide bar may push the
guide bar rapidly back towards the
operator. Either of these reactions
may cause you to lose control of the
saw which could result in serious
personal injury.
1.
With a basic understanding of
kickback, you can reduce or eli-
minate the element of surprise.
Sudden surprise contributes to
accidents.
7. Only use replacement bars and
chains specified by the manu-
facturer or the equivalent.
8. Reduced kickback bars and low
kickback chains are designed
to reduce the risk of kickback
injury. Ask your STIHL dealer
about these devices.
2.
Keep a good firm grip on the
saw with both hands, the right
hand on the rear handle,
and the left hand on the front
handle, when the engine is run-
ning. Use a firm grip with
thumbs and fingers encircling
the chainsaw handles.
B. Other Safety Precautions
1. Do not operate a chainsaw with
one hand! Serious injury to the
operator, helpers, bystanders,
or any combination of these
persons may result from one-
handed operation. A chainsaw
is intended to be used with two
hands.
A firm grip will help you reduce
kickback and maintain control
of the saw.
Section 5.12 of ANSI B 175.1-1991
sets certain performance and
design criteria related to chainsaw
kickback. STIHL has developed a
color code system using green and
yellow to help you select a power-
head, bar and chain combination
that complies with the kickback
requirements of the ANSI Standard.
See the sections entitled "Safety
Precautions" and "Specifications"
of this manual.
Don’t let go.
3.
Make sure the area in which you
are cutting is free from obstruc-
tions. Do not let the nose of the
guide bar contact a log, branch,
or any other obstruction while
you are operating the saw.
2. Do not operate a chainsaw when
you are fatigued.
3. Use safety footwear; snug-fitting
clothing; protective gloves; and
eye, hearing, and head protect-
ion devices.
4
.
.
Cut at high engine speeds.
5
Do not overreach or cut above
shoulder height.
Do not rely exclusively upon the
safety devices built into your saw.
As a chainsaw user, you should
continued on the back inside cover
Contents
Main Parts of the Saw
Definitions
2
3
During Operation
37
37
38
38
39
39
40
41
41
This manual contains operating and
safety instructions for all STIHL 017, 018
series chainsaws.
After Finishing Work
Cleaning Air Filter
Safety Precautions
4
-
-
-
-
The Operator
4
Taking Care of Guide Bar
Motormanagement
Pay special attention to the safety
precautions outlined on the inside cover
and on pages 4 to 24.
The Saw
6
The Use of the Saw
Maintenance, Repair and Storing
6
Adjusting Carburetor
Spark Arresting Screen in Muffler
Checking Spark Plug
Starter Rope
21
25
Allow only persons who understand this
Manual to operate your chainsaw.
To receive maximum performance and
satisfaction from your STIHL chainsaw,
it is important that you read and under-
stand the maintenance and safety
precautions before using your saw.
Contact your STIHL dealer or the
STIHL distributor for your area if you do
not understand any of the instructions in
this Manual.
Mounting the Bar and Chain:
-
Models with Quick Chain Tensioner* 26
Tensioning the Saw Chain
Checking Chain Tension
Fuel Mix
28
29
29
30
31
31
31
32
31
33
37
Checking and Replacing Chain
Sprocket
42
42
Storing the Machine
Maintaining and Sharpening
Saw Chain
Fueling
Chain Lubricant
43
46
47
48
Filling Chain Oil Tank
Checking Chain Lubrication
Chain Brake
Maintenance Chart
Specifications
Ordering Spare Parts
Stihl Incorporated Limited Warranty
Federal and California Emission
Control Systems Utility Engines
Information Before You Start
Starting
!
During Break-in Period
49
Warning!
Because a chainsaw is a high-speed
wood-cutting tool, some special safety
precautions must be observed as with
any other power saw to reduce the risk of
personal injury. Careless or improper use
may cause serious or even fatal injury.
STIHL’s philosophy is to continually
improve all of its products. As a result,
engineering changes and improvements
are made from time-to-time. If the opera-
ting characteristics or the appearance of
your saw differ from those described in
this Manual, please contact your STIHL
dealer for information and assistance.
*
Special equipment
Printed on chlorine-free paper
2000 Andreas Stihl AG & Co., Waiblingen
0
458 143 3021. M5. C0. PM. Printed in USA
017, 018
1
Main Parts of the Saw
1
2
3
4
5
6
= Twist lock
= Spark plug boot
= Decompression valve *
= Chain brake
= Chain sprocket
= Chain sprocket cover
2
7 = Chain catcher
3
8
9
= Chain tensioner
= Adjusting wheel of quick tensioner *
1
9
1
0 = Bumper spike
10
4
11 = Guide bar
12 = Oilomatic saw chain
11
5
8
6
12
7
1
1
1
1
1
1
1
2
3 = Oil filler cap
4 = Muffler
5 = Front hand guard
6 = Front handle (handlebar)
7 = Starter grip
1
6
15
8 = Fuel filler cap
9 = Master Control lever
0 = Throttle trigger
1
7
21 = Throttle trigger interlock
2
2 = Rear handle
2
3 = Rear hand guard
14
21
19
22
20
13
* Special accessory
23
18
2
017, 018
Definitions
1
.
Carburetor Box Cover Twist Lock
11. Guide Bar
Supports and guides the saw chain.
21. Throttle Trigger Interlock
Must be depressed before the
throttle trigger can be activated.
Lock for carburetor box cover.
2.
Spark Plug Boot
12. Oilomatic Saw Chain
A loop consisting of cutters, tie
straps and drive links.
Connects the spark plug with the
ignition wire.
22. Rear Handle
The support handle for the right
hand, located at or toward the
rear of the saw.
3.
Decompression Valve
13. Oil Filler Cap
Releases compression pressure to
make starting easier.
For closing the oil tank.
23. Rear Hand Guard
Gives added protection to
operator’s right hand.
14. Muffler
Reduces engine exhaust noise and
directs the exhaust gases.
4.
Chain Brake
A device to stop the rotation of the
chain if activated in a kickback
situation by the operator’s hand or
by inertia.
Guide Bar Nose
15. Front Hand Guard
The exposed end of the guide bar.
Provides protection against
projecting branches and helps
prevent left hand from touching the
chain if it slips off the handle bar.
It also serves as the lever for chain
brake activitation
(
not illustrated, see chapter
5.
Chain Sprocket
“Tensioning the Saw Chain”).
The toothed wheel that drives the
saw chain.
Clutch
Couples engine to chain sprocket
when engine is accelerated beyond
idle speed.
6.
Chain Sprocket Cover
Covers the clutch and the sprocket.
1
6. Front Handle
(not illustrated).
Handle bar for the left hand at
front of saw.
7.
Chain Catcher
Helps to reduce the risk of operator
contact by a chain when it breaks
or comes off the bar.
Anti-Vibration System
The anti-vibration system includes
a number of buffers designed to
reduce the transmission of
vibrations created by the engine and
cutting attachment to the
1
7. Starter Grip
The grip of the starter, for starting
the engine.
8.
Chain Tensioner
Permits precise adjustment of chain
tension.
18. Fuel Filler Cap
For closing the fuel tank.
operator’s hands.
(not illustrated).
9
1
0
.
Adjusting Wheel
19. Master Control Lever
Lever for choke control,
starting throttle, run and
stop switch position.
Permits precise adjustment of chain
tension.
0. Bumper Spike
Toothed stop for holding saw steady
against wood.
20. Throttle Trigger
Controls the speed of the engine.
17, 018
3
Safety Precautions
The use of any chainsaw
Have your STIHL dealer show you how
to operate your chainsaw. Observe all
applicable local safety regulations,
standards and ordinances.
Safe use of a chainsaw involves
may be hazardous.
The saw chain has many
1. the operator
2. the saw
sharp cutters. If the
cutters contact your flesh,
3. the use of the saw.
they will cut you, even if the chain is not
moving. At full throttle, the chain speed
can reach 45 mph (20 m/s). It is impor-
tant that you read, fully understand
and observe the following safety precau-
tions and warnings. Read the Owner’s
Manual and the safety instructions
periodically.
!
Warning!
Minors should never be allowed to use a
chainsaw. Bystanders, especially
THE OPERATOR
children, and animals should not be
allowed in the area where a chainsaw is
in use. Never let the saw run unattended.
Store it in a locked place away from
children and empty the fuel tank before
storing for longer than a few days.
Physical Condition
You must be in good physical condition
and mental health and not under the
influence of any substance (drugs,
alcohol) which might impair vision,
dexterity or judgment.
Pay special attention to the section on
reactive forces.
Do not lend or rent your
chainsaw without the
Do not operate a chainsaw when you are
fatigued. Be alert – If you get tired while
operating your chainsaw, take a break.
Tiredness may result in loss of control.
Working with any chainsaw can be
strenuous. If you have any condition that
might be aggravated by strenuous work,
check with your doctor before operating
a chainsaw.
!
Warning!
Owner‘s Manual. Be sure
that anyone using your
Reactive forces, including kickback, can
be dangerous. Careless or improper use
of any chainsaw may cause serious or
fatal injury.
saw reads and under-
stands the information contained in this
manual.
All safety precautions that are generally
observed when working with an ax or a
hand saw also apply to the operation of
chainsaws. However, because a chain-
saw is a high-speed, fast-cutting power
tool, special safety precautions must be
observed to reduce the risk of personal
injury.
These safety precautions and warnings
apply to the use of all STIHL chainsaws.
Different models may have different
parts and controls. See the appropriate
section of your Owner’s Manual for a
description of the controls and function
of the parts of your model saw.
!
Warning!
Prolonged use of chainsaws (or other
machines) exposing the operator to
vibrations may produce whitefinger
disease (Raynaud’s phenomenon) or
carpal tunnel syndrome. These conditions
4
reduce the hand’s ability to feel and
regulate temperature, produce numb-
ness and burning sensations and may
cause nerve and circulation damage and
tissue necrosis.
–
–
Keep the saw chain sharp and the
saw, including the AV system, well
maintained. A dull chain will in-
crease cutting time, and pressing a
dull chain through wood will in-
crease the vibrations transmitted to
your hands. A saw with loose com-
ponents or with damaged or worn
AV buffers will also tend to have
higher vibration levels.
Clothing must be sturdy
and snug-fitting, but allow
complete freedom of
movement. Avoid loose-
fitting jackets, scarfs,
neckties, jewelry, flared or cuffed pants,
unconfined long hair or anything that
could become entangled with the saw or
brush. Wear overalls or jeans with a
reinforced cut retardant insert or cut
retardant chaps.
All factors which contribute to whitefinger
disease are not known, but cold weather,
smoking and diseases or physical condi-
tions that affect blood vessels and blood
transport, as well as high vibration levels
and long periods of exposure to vibration
are mentioned as factors in the develop-
ment of whitefinger disease. In order to
reduce the risk of whitefinger disease
and carpal tunnel syndrome, please
note the following:
Maintain a firm grip at all times, but
do not squeeze the handles with
constant, excessive pressures.
Take frequent breaks.
Protect your hands with
gloves when handling
saw and saw chain.
Heavyduty, nonslip
All the above mentioned precautions do
not guarantee that you will not sustain
whitefinger disease or carpal tunnel
syndrome. Therefore, continual and
regular users should monitor closely the
condition of their hands and fingers.
If any of the above symptoms appear,
seek medical advice immediately.
gloves improve your grip
and protect your hands.
–
Many STIHL models are available
with an anti-vibration (“AV”) system
designed to reduce the transmission
of vibrations created by the engine
and cutting attachment to the
operator’s hands. An AV system is
recommended for those persons
using chainsaws on a regular or
sustained basis.
Good footing is most
important in chainsaw
work. Wear sturdy boots
with nonslip soles.
Steel-toed safety boots
are recommended.
Proper Clothing
To reduce the risk of injury to your eyes
never operate a chainsaw unless
wearing goggles or properly fitted safety
glasses with adequate top and side
protection complying with your national
standard.
–
Wear gloves and keep your hands
warm. Heated handles, which are
available on most STIHL power-
heads, are recommended for cold
weather use.
!
Warning!
To reduce the risk of injury, the operator
should wear proper protective apparel.
5
Wear an approved safety
hard hat to protect your
THE USE OF THE SAW
head. Chainsaw noise
Transporting the chainsaw
may damage your
hearing. Always wear
!
sound barriers (ear plugs
Warning!
or ear mufflers) to protect your hearing.
Continual and regular users should have
their hearing checked regularly.
Always stop the engine before putting a
chainsaw down or carrying it. Carrying a
chainsaw with the engine running is
extremely dangerous.
THE SAW
Accidental acceleration of the engine
can cause the chain to rotate. During
operation, the powerhead muffler and
the material around it reach extremely
high temperatures. Avoid touching the
hot muffler, you could receive serious
burns.
Parts of the chainsaw; for illustrations
and definitions of the parts see the
chapter on “Main Parts of Saw”.
!
Warning!
Never modify a chainsaw in any way.
Only attachments and parts supplied by
STIHL or expressly approved by STIHL
for use with the specific STIHL saw
models are authorized. Although certain
unauthorized attachments are useable
with the STIHL powerhead, their use
may, in fact, be extremely dangerous.
By hand: When carrying your saw by
hand, the engine must be stopped and
the saw must be in the proper position.
The chain guard (scabbard) should be
over the chain and the guide bar, which
should point backwards. When carrying
your saw, the bar should be behind you.
Grip the front handle and place the
muffler away from the body.
By vehicle: When transporting in a
vehicle, keep chain and bar covered with
the chain guard. Properly secure your
saw to prevent turnover, fuel spillage
and damage to the saw.
6
Preparation for the use of the saw
and thereafter at regular intervals (when-
ever the saw is shut off). If the chain
becomes loose while cutting, shut off the
engine and then tighten. Never try to
tighten the chain while the engine is
running!
Fueling Instructions
Warning!
Take off the chain guard and inspect for
safety in operation. For assembly, follow
the procedure described in the chapter
!
Fuel your chainsaw in well-ventilated
areas, outdoors only. Always shut off the
engine and allow it to cool before refue-
ling. Gasoline vapor pressure may build
up inside the gas tank of a two cycle
engine depending on the fuel used, the
weather conditions, and the venting
system of the tank. In order to reduce
the risk of burns or other personal injury
from escaping gas vapor and fumes,
remove the fuel filler cap on the STIHL
product carefully so as to allow any
pressure build-up in the tank to release
slowly. Never remove fuel filler cap while
engine is running.
“
Mounting the Bar and Chain” of your
Owner’s Manual.
STIHL Oilomatic chain, guide bar and
sprocket must match each other in
gauge and pitch.
Fueling
Your STIHL chainsaw uses an oil-gaso-
line mixture for fuel (see chapter “Fuel”
of your Owner’s Manual).
Before replacing any bar and chain,
see the sections on “Specifications”,
"
Kickback" and the "ANSI B 175.1-1991
!
chainsaw kickback standard" in this
manual.
Warning!
Gasoline is an extremely flammable fuel.
If spilled or ignited by a spark or other
ignition source, it can cause fire and
serious burn injury or property damage.
Use extreme caution when handling
gasoline or fuel mix.
!
Warning!
Select bare ground for fueling and move
at least 10 feet (3 m) from fueling spot
before starting the engine. Wipe off any
spilled fuel before starting your saw, and
check for leakage.
Proper tension of the chain is extremely
important. In order to avoid improper
setting, the tensioning procedure must
be followed as described in your manual.
Always make sure the hexagonal nut(s)
for the sprocket cover is (are) tightened
securely after tensioning the chain.
Do not smoke or bring
any fire or flame near the
fuel or the chainsaw.
Note that combustible
fuel vapors may be vented
from the fuel system.
!
Warning!
Never start the saw with the sprocket
cover loose. Check chain tension once
more after having tightened the nut(s)
Check for fuel leakage while refueling
and during operation. If fuel or oil leakage
is found, do not start or run the engine
until leak is fixed and spilled fuel has
been wiped away. Take care not to get
fuel on your clothing. If this happens,
change your clothing immediately.
7
!
Warning!
Unit vibrations can cause an improperly
tightened fuel filler cap to loosen or come
off and spill quantities of fuel. In order to
reduce the risk of fuel spillage and fire,
tighten fuel filler cap by hand with as
much force as possible.
The screwdriver end of
the STIHL combination
wrench or other similar
tool can be used as an aid
in tightening slotted fuel
filler caps.
Starting
The chain brake must be engaged when
starting the saw.
With the first method, the chainsaw is
started on the ground. Make sure the
chain brake is engaged (see “Chain
Brake” chapter in your Owner’s Manual)
and place the chainsaw on firm ground
or other solid surface in an open area.
Maintain good balance and secure
footing.
The second recommended method for
starting your chainsaw allows you to start
the saw without placing it on the
!
Warning!
Your chainsaw is a one-person saw.
Do not allow other persons to be near
the running chainsaw. Start and operate
your saw without assistance. For specific
starting instructions, see the appropriate
section of the Owner’s Manual. Proper
starting methods reduce the risk of injury.
Do not drop start. This method is very
dangerous because you may lose control
of the saw.
ground. Make sure the chain brake is
engaged, grip the front handle of the
chainsaw firmly with your left hand.
Keep your arm on the front handle in a
locked (straight) position. Hold the rear
handle of the saw tightly between your
legs just above the knees. Maintain good
balance and secure footing. Pull the
starting grip slowly with your right hand
until you feel a definite resistance and then
give it a brisk, strong pull.
Grip the front handlebar of the saw firmly
with your left hand and press down.
For saws with a rear handle level with
the ground, put the toe of your right foot
into the rear handle and press down.
With your right hand pull out the starter
grip slowly until you feel a definite
resistance and then give it a brisk,
strong pull.
There are two recommended methods
for starting your chainsaw.
8
Important adjustments
!
Warning!
To reduce the risk of personal injury from
loss of control or contact with the
running chain, do not use a saw with
incorrect idle adjustment. At correct idle
speed, the chain should not rotate. For
directions to adjust idle speed, see the
appropriate section of your Owner’s
Manual. If you cannot set the correct idle
speed, have your STIHL dealer check
your saw and make proper adjustments
or repairs.
To reduce the risk of serious or fatal
injury from breathing toxic fumes, never
run the chainsaw indoors or in poorly
ventilated locations. Ensure proper venti-
lation when working in trenches or other
confined areas.
!
Warning!
Be sure that the guide bar and chain are
clear of you and all other obstructions
and objects, including the ground. When
the engine is started, the engine speed
with the starting throttle lock engaged
will be fast enough for the clutch to
engage the sprocket and, if the chain-
brake is not activated, turn the chain.
If the upper quadrant of the tip of the bar
touches any object, it may cause kick-
back to occur (see section on reactive
forces). To reduce this risk, always
!WWarning!
Use of this product (including sharpen-
ing the saw chain) can generate dust,
mists and fumes containing chemicals
known to cause respiratory disease, can-
cer, birth defects, or other reproductive
harm. If you are unfamiliar with the risks
associated with the particular dust, mist
or fume at issue, consult your employer,
governmental agencies such as OSHA
and NIOSH and other sources on hazar-
dous materials. California and some
other authorities, for instance, have pub-
lished lists of substances known to cause
cancer, reproductive toxicity, etc.
engage the chain brake before starting.
Never attempt to start the chainsaw
when the guide bar is in a cut or kerf.
After adjusting a chain, start the saw, let
the engine run for a while, then switch
engine off and recheck chain tension.
Proper chain tension is very important at
all times.
!
Warning!
When you pull the starter grip, do not
wrap the starting rope around your
hands. Do not allow the grip to snap
back, but guide the starter rope slowly
back to permit the rope to rewind
Working Conditions
Operate the chainsaw under good
visibility and daylight conditions only.
Control dust (such as sawdust), mists
properly. Failure to follow this procedure
may result in injury to hand or fingers
and may damage the starter mechanism.
(
such as oli mist from chain lubrication)
!
Warning!
and fumes at the source where possible.
In this regard use good work practices
and follow the recommendations of
OSHA / NIOSH and occupational and
trade associations. When the inhalation
of toxic dust, mists and fumes cannot be
Your chainsaw produces
poisonous exhaust fumes
as soon as the combusti-
ble engine is running.
These gases (e.g. carbon
monoxide) may be colorless and odor-
less.
9
eliminated, the operator and any by-
standers should always wear a respirator
approved by NIOSH / MSHA for the type
substance at issue.
hot. Don’t work alone. Keep within calling
distance of others in case help is
needed.
!
Warning!
Avoid stumbling on obstacles such as
stumps, roots or rocks and watch out for
holes or ditches. Clear the area where
you are working. Be extremely cautious
when working on slopes or uneven
ground. There is increased danger of
slipping on freshly debarked logs.
Your chainsaw is equipped with a chain
catcher. It is designed to reduce the risk
of personal injury in the event of a thrown
or broken chain. From time to time the
catcher may be damaged or removed.
To reduce the risk of personal injury,
do not operate a chainsaw with a
!
Warning!
Breathing asbestos dust is dangerous
and can cause severe or fatal injury, re-
spiratory illness or cancer. The use and
disposal of asbestos containing products
have been strictly regulated by OSHA
and the Environmental Protection Agen-
cy. Do not cut or disturb asbestos, asbe-
stos containing products (e.g. asbestos
containing drywall or other construction
products), or products such as pipes
which are wrapped or covered with asbe-
stos insulation. If you have any reason
to believe that you might be cutting asbe-
stos, immediately contact your employer
or a local OSHA representative.
!Warning!
damaged or missing catcher.
To reduce the risk
of serious or fatal
Inspect buffers periodically. Replace
damaged, broken or excessively worn
buffers immediately, since they may
result in loss of control of the saw.
injury to the opera-
tor or bystanders,
never use the saw
with one hand.
You cannot control reactive forces and
you may lose control of the saw, which
can result in the skating or bouncing of
the bar and chain along the limb or log.
A “sponginess” in the feel of the saw,
increased vibration or increased
“bottoming” during normal operation
may indicate damage, breakage or
excessive wear. Buffers should always
be replaced in sets. If you have any
questions as to whether the buffers
should be replaced, consult your STIHL
servicing dealer.
Even for those compact saws designed
for use in confined spaces, one-handed
operation is dangerous because the
operator may lose control.
The muffler and other parts of the engine
(
e.g. fins of the cylinder, spark plug)
become hot during operation and remain
hot for a while after stopping the engine.
To reduce risk of burns do not touch the
muffler and other parts while they are
!
Warning!
Take extreme care in wet and freezing
weather (rain, snow, ice). Put off the
work when the weather is windy, stormy
or rainfall is heavy.
10
Cutting Instructions
!
Grip: Always hold the saw firmly with
both hands when the engine is running.
Place your left hand on front handle bar
and your right hand on rear handle and
throttle trigger. Left-handers should
follow these instructions too.
Warning!
Never touch a chain with your hand or
any part of your body when the engine is
running, even when the chain is not
rotating. The chain continues to rotate
for a short period after the throttle trigger
is released.
Wrap your fingers tightly around the
handles, keeping the handles cradled
between your thumb and forefinger.
With your hands in this position, you can
best oppose and absorb the push, pull
and kickback forces of your saw without
losing control (see section on reactive
forces). Make sure your chainsaw
!
Warning!
Do not cut any material other than wood
or wooden objects.
Never work on a ladder, or on any other
insecure support. Never use the saw
above shoulder height.
Use your chainsaw for cutting only.
It is not designed for prying or shoveling
away limbs, roots or other objects.
When sawing, make sure that the saw
chain does not touch any foreign
materials such as rocks, fences, nails
and the like.
!
Warning!
handles and grip are in good condition
and free of moisture, pitch, oil or grease.
Never work in a tree unless you have
received specific, professional training
for such work, are properly secured
(such as tackle and harness system or a
!
Such objects may be flung off, damage
the saw chain or cause the saw to
kickback.
Warning!
lift bucket), have both hands free for
operating the chainsaw in a cramped
environment and have taken proper
precautions to avoid injury from falling
limbs or branches.
Do not operate your chainsaw with the
starting throttle lock engaged. Cutting
with the starting throttle lock engaged
does not permit the operator proper
control of the saw or chain speed.
!
Warning!
In order to keep control of your saw,
always maintain a firm foothold.
11
Position the chainsaw in such a way that
your body is clear of the cutting attach-
ment whenever the engine is running.
Stand to the left of cut while bucking.
powerful force used to cut wood can be
reversed (and work against the opera-
tor). If the rotating chain is suddenly
stopped by contact with any solid object
like a log or branch or is pinched, the
reactive forces may occur instantly.
These reactive forces may result in loss
of control which may, in turn, cause
serious or fatal injury. An understanding
of the causes of these reactive forces
may helpyou avoid loss of control.
Don’t put pressure on the saw when
reaching the end of a cut. The pressure
may cause the bar and rotating chain to
pop out of the cut or kerf, go out of
control and strike the operator or some
other object. If the rotating chain strikes
some other object, a reactive force may
cause the moving chain to strike the
operator.
The reaction of the cutting force of the
chain causes a rotational force on the
chainsaw in the direction opposite to the
chain movement. This may fling the bar
up and back in an uncontrolled arc
mainly in the plane of the bar. Under
some cutting circumstances the bar
moves towards the operator, who may
suffer severe or fatal injury.
The most common reactive forces are
– kickback,
–
–
pushback,
pull-in.
Reactive forces including kickback
Kickback:
!
Warning!
Kickback may occur when
the moving saw chain
Reactives forces may occur any time the
chain is rotating. Reactives forces can
be dangerous! In any chainsaw, the
near the upper quadrant of
the bar nose contacts a
solid object or is pinched.
Kickback may occur when the nose of
the guide bar is pinched unexpectedly,
unintentionally contacts solid material in
the wood or is incorrectly used to begin
a plunge or boring cut.
12
It may also occur during limbing.
a) saws with a displacement of less than angles that may occur in real life cutting
The greater the force of the kickback
reaction, the more difficult it becomes for
the operator to control the saw. Many
factors influence the occurrence and
force of the kickback reaction. These
include chain speed, the speed at which
the bar and chain contact the object, the
angle of contact, the condition of the
chain and other factors.
3.8 cubic inches
situations. Compliance with § 5.12 of
ANSI B 175.1-1991 does not automatic-
ally mean that in a real life kickback the
bar and chain will rotate at most 45°.
–
must, in their original condition,
meet a 45° computer derived
kickback angle when equipped with
certain cutting attachments.
and must be equipped with at least
two devices to reduce the risk of
kickback injury, such as a chain
brake, low kickback chain, reduced
kickback bar, etc.
–
!
Warning!
In order for powerheads below 3.8 cubic
inch displacement to comply with the
computed kickback angle requirements
of § 5.12 of ANSI B 175.1-1991 use only
the following cutting attachments:
The type of bar and saw chain you use
is an important factor in the occurrence
and force of the kickback reaction.
b) saws with a displacement of 3.8 cubic
inches and above
–
bar and chain combinations listed as
complying in the “Specifications”
section of the Owner’s Manual or
other replacement bar and chain
combinations marked in accordance
with the standard for use on the
powerhead or
Some STIHL bar and chain types are
designed to reduce kickback forces.
STIHL recommends the use of reduced
kickback bars and low kickback chains.
–
must be equipped with at least one
device designed to reduce the risk
of kickback injury such as a chain
brake, low kickback chain, reduced
kickback bar, etc.
–
ANSI B 175.1-1991 chainsaw kickback
standard
The computer derived angles for saws
below 3.8 cubic inch displacement are
measured by applying a computer
program to test results from a kickback
test machine.
–
replacement chain designated
“low kickback saw chain’’.
See the section on "Low kickback saw
chain and reduced kickback bars"
Section 5.12 of ANSI standard B 175.1–
1
991, sets certain performance and
design criteria related to chainsaw
kickback.
!
To comply with section 5.12 of ANSI B
Warning!
175.1-1991:
The computer derived angles of § 5.12 of
ANSI B 175.1-1991 may bear no rela-
tionship to actual kickback bar rotation
13
Devices for reducing the risk of
kickback injury
!
Warning!
Never operate your chainsaw without a
front hand guard. In a kickback situation
this guard helps protect your left hand or
other parts of your body. In addition,
removal of the hand guard on a saw
equipped with a chain brake will deactivate
the chain brake.
STIHL recommends the use of the STIHL
Quickstop chain brake on your power-
head with green labeled reduced kick-
back bars and low kickback chains.
!
Warning!
To reduce the risk of injury, stop using
the saw immediately if the chain brake
does not function properly. Take the saw
to your local STIHL Service Centre! Do
not use the saw until the problem has
been rectified (see the section “Chain
Brake”).
!
Warning!
No Quickstop or other chain brake
device prevents kickback. These devices
are designed to reduce the risk of
kickback injury, if activated, in certain
kickback situations. In order for the
Quickstop to reduce the risk of kickback
injury, it must be properly maintained
and in good working order. See the
chapter entitled “Chain Brake” and
“Maintenance, Repair and Storing” of
your Owner’s Manual. In addition, there
must be enough distance between the
bar and the operator to ensure that the
Quickstop has sufficient time to activate
and stop the chain before potential
contact with the operator.
Quickstop chain brake
When a kickback occurs, the guide bar
may rotate around the front handle. If the
cutting position is such that the operator’s
left hand is gripping the front handle
behind the hand guard, and if the left
hand rotates around the front handle and
makes a sufficiently forceful contact with
the front hand guard, which is the Quick-
stop activating lever, this contact will
activate the Quickstop. The chain brake
on most new model STIHL chainsaws
can also be activated by inertia. See the
chapter entitled “Chain Brake” of your
Owner’s Manual.
STIHL has developed a chain stopping
system designed to reduce the risk of
injury in certain kickback situations.
It is called a Quickstop chain brake.
The Quickstop is available as standard
equipment on your STIHL chainsaw and
is available for installation on most older
STIHL saws. Ask your dealer to retrofit
your older model saw with a chain brake.
14
reduce the risk of kickback injury. Other
chains are designed to obtain higher cut-
ting efficiency or sharpening ease but
may result in higher kickback tendency.
Please ask your STlHL dealer to properly
match your powerhead with the appro-
priate bar/chain combinations to reduce
the risk of kickback injury. Green labeled
bars and chains are recommended for all
powerheads. See your “STIHL Bar and
Chain Information” leaflet for details.
!
Warning!
An improperly maintained chain brake
may increase the time needed to stop
the chain after activation, or may not
activate at all.
STIHL has developed a color code
system to help you identify the STIHL
reduced kickback bars and low kick-
back chains. Cutting attachments with
green warning decals or green labels on
the packaging are designed to reduce
the risk of kickback injury. The matching
of green decaled powerheads under 3.8
cubic inch displacement with green
labeled bars and green labeled chains
gives compliance with the computed
kickback angle requirements of ANSI B
!
Warning!
Never run the chainsaw above idle
speed for more than 3 seconds when
the chain brake is engaged or the chain
is pinched or otherwise caught in the cut.
Clutch slippage can cause excessive
heat, leading to severe damage of the
motor housing, clutch and oiler compo-
nent and may interfere with the operation
of the chain brake. If clutch slippage in
excess of 3 seconds has occured, allow
the motor housing to cool before pro-
ceeding and check the operation of your
chain brake as described in the chapter
entitled “Chain Brake”. Also make sure
that the chain is not turning at idle speed
!
Warning!
Use of other, non-listed bar/chain combi-
nations may increase kickback forces
and increase the risk of kickback injury.
New bar/chain combinations may be
developed after publication of this litera-
ture, which will, in combination with
certain powerheads, comply with § 5.12
of ANSI B 175.1-1991. Check with your
STIHL dealer for such combinations.
175.1-1991 when the products are in
their original condition. Products with
yellow decals or labels are for users with
extraordinary cutting needs and
experience and specialized training for
dealing with kickback.
!
Warning!
Reduced kickback bars and low kickback
chains do not prevent kickback, but they
are designed to reduce the risk of kick-
back injury. They are available from your
STIHL dealer.
(see above “Important Adjustments”).
STIHL recommends the use of its
green labeled reduced kickback bars,
green labeled low kickback chains
and a STIHL Quickstop chain brake
for both experienced and inexpe-
rienced chainsaw users.
Low kickback saw chain and reduced
kickback bars"
!
STIHL offers a variety of bars and
Warning!
chains. STIHL reduced kickback bars
and low kickback chains are designed to
Even if your saw is equipped with a
Quickstop, a reduced kickback bar
and/or low kickback chain, this does not
eliminate the risk of injury by kickback.
Therefore, always observe all safety
precautions to avoid kickback situations.
15
Low kickback chain
kickback energy. Improper lowering or
sharpening of the depth gauges or
shaping of the cutters may increase the
chance and the potential energy of a
kickback. Always cut with a properly
sharpened chain.
To avoid kickback
Some types of saw chain have specially
designed components to reduce the
force of nose contact kickback. STIHL
has developed low kickback chain for
your powerhead.
The best protection from personal injury
that may result from kickback is to avoid
kickback situations:
1. Hold the chainsaw firmly with both
hands and maintain a secure grip.
2. Be aware of the location of the guide
bar nose at all times.
“
Low kickback saw chain” is a chain
Reduced kickback bar
which has met the kickback performance
requirements of § 5.12.2.4 of
STIHL green labeled reduced kickback
bars are designed to reduce the risk of
kickback injury when used with STIHL
green labeled low kickback chains.
3. Never let the nose of the guide bar
contact any object. Do not cut limbs
with the nose of the guide bar.
Be especially careful when cutting
small, tough limbs, small size brush
and saplings which may easily catch
the chain.
ANSI B 175.1-1991 (Safety Require-
ments for Gasoline-Powered Chain-
Saws) when tested on a selected repre-
sentative sample of chainsaws below
3
.8 cubic inch displacement specified in
!
ANSI B 175.1-1991.
Warning!
When used with other, more aggressive
chains, these bars may be less effective
in reducing kickback, and may result in
higher kickback forces.
4 Don’t overreach.
5. Don’t cut above shoulder height.
6. Begin cutting and continue at full
throttle.
!
Warning!
There are potential powerhead and bar
combinations with which low kickback
saw chains can be used which have not
been specifically certified to comply with
the 45° computer derived kickback angle
of § 5.12 of ANSI B 175.1-1991.
7. Cut only one log at a time.
8. Use extreme caution when reentering
a previous cut.
Bow Guides
9. Do not attempt to plunge cut if you
are not experienced with these
cutting techniques.
!
Warning!
Some low kickback chains have not
been tested with all powerhead and bar
combinations.
Do not mount a bow guide on any
STIHL chainsaw.
10. Be alert for shifting of the log or other
forces that may cause the cut to
close and pinch the chain.
Any chainsaw equipped with a bow
guide is potentially very dangerous.
The risk of kickback is increased with a
bow guide because of the increased
kickback contact area. Low kickback
chain will not significantly reduce the risk
of kickback injury when used on a bow
guide.
!
Warning!
11. Maintain saw chain properly. Cut with
a correctly sharpened, properly
tensioned chain at all times.
12. Stand to the side of the cutting path
of the chainsaw.
A dull or improperly sharpened chain
may reduce or negate the effects of the
design features intended to reduce
16
Cutting Techniques
Felling
Felling is cutting down a tree.
Before felling a tree, consider carefully all
conditions which may affect the direction
of fall, including:
A = Pull-in:
B = Pushback:
The intended direction of the fall.
The natural lean of the tree.
Pull-in occurs when the chain on the
bottom of the bar is suddenly stopped
when it is pinched, caught or encounters
a foreign object in the wood. The reaction
of the chain pulls the saw forward and
may cause the operator to lose control.
Pushback occurs when the chain on the
top of the bar is suddenly stopped when
it is pinched, caught or encounters a
foreign object in the wood. The reaction
of the chain drives the saw straight back
toward the operator and may cause loss
of saw control. Pushback frequently
occurs when the top of the bar is used for
cutting.
Any unusually heavy limb structure.
Surrounding trees and obstacles.
The wind direction and speed.
Pull-in frequently occurs when the
bumper spike of the saw is not held
securely against the tree or limb and
when the chain is not rotating at full
speed before it contacts the wood.
!
To avoid pushback
Warning!
Always observe the general condition of
the tree. Inexperienced users should
never attempt to cut trees which are
decayed or rotted inside or which are
leaning or otherwise under tension.
1.
Be alert to forces or situations that
may cause material to pinch the top
of the chain.
!
Warning!
Use extreme caution when cutting small
size brush and saplings which may easily
catch the chain and pull you off balance.
2. Do not cut more than one log at a time. There is an increased risk that such trees
could snap or split while being cut and
3.
Do not twist the saw when
withdrawing the bar from a plunge
cut or underbuck cut because the
chain can pinch.
cause serious or fatal injury to the
operator or bystanders. Also look for
broken or dead branches which could
vibrate loose and fall on the operator.
When felling on a slope, the operator
should stand on the uphill side if
possible.
To avoid pull-in
1
.
Always start a cut with the chain
rotating at full speed and the bumper
spike in contact with the wood.
2.
Pull-in may also be prevented by using
wedges to open the kerf or cut.
17
1
1
/
1
2 2
/
2
1
Felling Instructions:
When felling, maintain a distance of at
1
least 2 /
2
tree lengths from the nearest
person.
When felling in the vicinity of roads,
railways and power lines, etc., take extra
precautions. Inform the police, utility
company or railway authority before
beginning to cut.
Escape path
Buttress roots
!
Warning!
First clear the tree base and work area
from interfering limbs and brush and
clean its lower portion with an ax.
If the tree has large buttress roots, cut
into the largest buttress vertically first
(horizontally next) and remove the
resulting piece.
The noise of your engine may drown any
warning call.
!
Warning!
Then, establish two paths of escape (B)
and remove all obstacles. These paths
should be generally opposite to the plan-
ned direction of the fall of the tree (A)
and about at a 45° angle. Place all
There are a number of factors that may
affect and change the intended direction
of fall, e.g. wind, lean of tree, sloping
ground, one-sided limb structure, wood
structure, decay, snow load, etc. To re-
duce the risk of severe or fatal injury to
yourself or others, look for these condi-
tions prior to beginning the cut, and be
alert for a change in direction during fall.
tools and equipment a safe distance away
from the tree, but not on the escape paths.
18
Gunning sight
Conventional cut
Open-face technique
When making the felling notch, use the
gunning sight on the shroud and housing
to check the required direction of fall:
A = felling notch - determines the
A = felling notch - determines the
direction of the fall
direction of the fall
For a conventional cut:
For an open-face cut:
Position the saw so that the
•
gunning sight points exactly in the
direction you want the tree to fall.
Properly place felling notch
Properly place felling notch
•
•
perpendicular to the Iine of fall,
close to the ground
perpendicular to the Iine of falI,
close to the ground
Cut down at app. 45-degree angle
Cut down at app. 50-degree angle
•
•
to a depth of about 1/5 to 1/4 of the
trunk diameter
to a depth of app.1/5 to 1/4 of the
trunk diameter
Make second cut horizontal
Make second cut from below at
•
•
•
Remove resulting 45-degree piece
app. 40 degree angle
•
Remove resulting 90-degree piece
19
Making sapwood cuts
B = Felling cut
C = Hinge
Helps control the falling tree
•
Conventional and open-face technique:
For medium sized or larger trees
Begin 1 to 2 inches higher than
Do not cut through the hinge -
•
you could lose control of the
direction of the fall
•
•
•
•
•
•
•
make cuts at both sides of the trunk,
center of felling notch
at same height as subsequent
Cut horizontalIy towards the felling
felling cut.
notch
1
!
Warning!
In order to reduce the risk of personal
injury, never stand directly behind the
tree when it is about to fall, since part of
the trunk may split and come back
towards the operator (barber-chairing),
or the tree may jump backwards off the
stump. Always keep to the side of the
falling tree. When the tree starts to fall,
withdraw the bar, shut off the engine and
walk away on the preplanned escape
path. Watch out for falling limbs.
Cut to no more than width of guide
Leave approx. /10 of diameter uncut.
bar.
This is the hinge
Do not cut through the hinge –
This is especially important in soft
wood in summer - it helps prevent
sapwood splintering when the tree
falls.
you could lose control of the
direction of the fall
Drive wedges into the felling cut where
necessary to control the fall.
!
Warning!
If the tip of the bar contacts a wedge,
it may cause kickback. Wedges should
be of wood or plastic – never steel,
which can damage the chain.
20
Felling cut for large diameter trees:
Avoid repositioning the saw more than
necessary. When repositioning for the
next cut, keep the guide bar fully engaged
in the kerf to keep the felling cut straight.
If the saw begins to pinch, insert a
wedge to open the cut. On the last cut,
do not cut the hinge.
!
Warning!
!
Be extremely careful with partially fallen
trees which are poorly supported.
When the tree hangs or for some other
reason does not fall completely, set the
saw aside and pull the tree down with a
cable winch, block and tackle or tractor.
If you try to cut it down with your saw,
you may be injured.
Warning!
Felling a tree that has a diameter greater
than the length of the guide bar requires
use of either the sectioning felling cut or
plunge-cut method. These methods are
extremely dangerous because they
involve the use of the nose of the guide
bar and can result in kickback. Only
properly trained professionals should
attempt these techniques.
Plunge-cut method
Felling cut for small diameter trees:
simple fan cut
Timber having a diameter more than
twice the length of the guide bar requires
the use of the plunge-cut method before
making the felling cut.
Sectioning method
Engage the bumper spikes of the chain-
saw directly behind the location of the
intended hinge and pivot the saw around
this point only as far as the hinge. The
bumper spike rolls against the trunk.
For the sectioning method make the first
part of the felling cut with the guide bar
fanning in toward the hinge. Then, using
the bumper spike as a pivot, reposition
the saw for the next cut.
21
If you are inexperienced with a chainsaw,
plunge-cutting should not be attempted.
Seek the help of a professional.
Limbing
Limbing is removing the branches from
a fallen tree.
!
Warning!
First, cut a large, wide felling notch.
Make a plunge cut in the center of the
notch.
There is an extreme danger of kickback
during the limbing operation. Do not
work with the nose of the bar. Be extremely
cautious and avoid contacting the log or
other limbs with the nose of the guide bar.
The plunge cut is made with the guide
bar nose. Begin the plunge cut by
applying the lower portion of the guide
bar nose to the tree at an angle. Cut until
the depth of the kerf is about the same as
the width of the guide bar. Next, align
the saw in the direction in which the
recess is to be cut.
Do not stand on a log while limbing it –
you may slip or the log may roll.
Start limbing by leaving the lower limbs to
support the log off the ground. When
underbucking freely hanging limbs,
a pinch may result or the limb may fall,
causing loss of control. If a pinch occurs,
stop the engine and remove the saw,
by lifting the limb.
Bucking
Bucking is cutting a log into sections.
!
With the saw at full throttle, insert the
guide bar in the trunk.
Warnings!
1. When bucking, do not stand on the
log. Make sure the log will not roll
downhill. If on a slope, stand on the
uphill side of the log.
Enlarge the plunge cut as shown in
illustration.
!
Warning!
Be extremely cautious when cutting
limbs or logs under tension (spring poles).
The limbs or logs could spring back
toward the operator and cause loss of
control of the saw and severe or fatal
injury to the operator.
Watch out for rolling logs.
!
Warning!
There is an extreme danger of kickback
at this point. Extra caution must be taken
to maintain control of the saw. To make
the felling cut, follow the sectioning
method described previously.
22
MAINTENANCE, REPAIR
AND STORING
Maintenance, replacement, or repair
of the emission control devices and
systems may be performed by any
nonroad engine repair establishment
or individual. However if you claim
warranty for a component which has
not been serviced or maintained pro-
perly or if nonapproved replacement
parts were used, STIHL may deny
warranty.
Never operate a chainsaw that is
damaged, improperly adjusted or not
completely or securely assembled.
Follow the maintenance and repair
instructions in the appropriate section of
your Owner’s Manual, especially those
in the chapters “Mounting the Bar and
Chain”, “Maintaining and Sharpening”
and “Chain Brake”.
2
.
.
Cut only one log at a time.
5. Logs under strain: Risk of pinching!
Always start relieving cut (1) at
compression side (A).
3
Shattered wood should be cut very
carefully. Sharp slivers of wood
may be caught and flung in the
direction of the operator of the saw.
Then make bucking cut (2) at
tension side (B).
!
If the saw pinches, stop the engine
and remove it from the log.
Warning!
Use only STIHL replacement parts for
maintenance and repair. Use of parts
manufactured by others may cause
serious or fatal injury.
4.
When cutting small logs, place log
through “V” - shaped supports on
top of a sawhorse. Never permit
another person to hold the log.
Never hold the log with your leg or
foot.
6. Only properly trained professionals
should work in an area where the
logs, limbs and roots are tangled.
Working in blowdown areas is
extremely hazardous.
!
Warning!
Always stop the engine and ensure that
the chain is stopped before making any
adjustments, maintenance or repair work,
7.
Drag the logs into a clear area before
cutting. Pull out exposed and cleared
logs first.
23
changing the saw chain or cleaning the
saw. Do not attempt any maintenance or
repair work not described in your
result. If your muffler was equipped with
a spark-arresting screen to reduce the
risk of fire (e. g. in the USA, Canada and
Australia), never operate your saw if the
screen is missing or damaged. Remem-
ber that the risk of forest fires is greater
in hot or dry weather.
For the proper and effective operation of
the chain brake the brake band and
clutch drum must be kept free of dirt,
grease and other foreign matter which
may reduce friction of the band on the
drum.
Owner’s Manual. Have such work perfor-
med at your STIHL service shop only.
!
Warning!
Never test the ignition system with
Keep the chain, bar and sprocket clean;
replace worn sprockets or chains.
Keep the chain sharp.
For these reasons, each STIHL chain-
saw should be returned to trained
personnel such as your STIHL servicing
dealer for periodic inspection and
servicing of the brake system according
to the following schedule:
ignition wire terminal removed from spark
plug or with unseated spark plug, since
uncontained sparking may cause a fire.
You can spot a dull chain when easy-to-
cut wood becomes hard to cut and burn
marks appear on the wood.
!
Warning!
To reduce the risk of fire and burn injury,
use only spark plugs authorized by
STIHL. Always press spark plug boot
snugly onto spark plug terminal of the
proper size. (Note: If terminal has
detachable SAE adapter nut, it must be
attached.) A loose connection between
spark plug terminal and ignition wire
connector in the boot may create arcing
that could ignite combustible fumes and
cause a fire. Keep spark plug clean, and
make sure ignition lead is in good
condition.
Keep the chain at proper tension. Tighten
all nuts, bolts and screws except the
carburetor adjustment screws after each
use.
Heavy usage - every three months,
Moderate usage - twice a year,
Occasional usage - annually.
The chainsaw should also be returned
immediately for maintenance whenever
the brake system cannot be thoroughly
cleaned or there is a change in its
operating characteristics.
!
Warning!
In order for the chain brake on your
STIHL chainsaw to properly perform its
function of reducing the risk of kickback
and other injuries, it must be properly
maintained. Like an automobile brake,
a chainsaw chain brake incurs wear
each time it is engaged.
For any maintenance please refer to the
maintenance chart and to the warranty
statement near the end of this manual.
!
Warning!
The amount of wear will vary depending
upon usage, conditions under which the
saw is used and other factors. Excessive
wear will reduce the effectiveness of the
chain brake and can render it inoperable.
Additionally, the daily maintenance
schedule for your chainsaw set forth in
your STIHL Owner’s Manual should be
strictly followed.
Do not operate your chainsaw if the
muffler is damaged, missing or modified.
An improperly maintained muffler will
increase the risk of fire and hearing loss.
Never touch a hot muffler or burn will
Store chainsaw in a dry place and away
from children. Before storing for longer
than a few days, always empty the fuel
tank (see chapter "Storing the Machine"
in this manual).
24
Mounting the Bar and Chain
Models with Front Chain Tensioner
6
4
4
3
7
5
1
2
Wear work gloves to protect hands
Fit the chain - start at the bar nose -
•
•
•
Fit the guide bar over the studs (4)
so that the chain cutting edges on
the top of the bar point toward the
bar nose.
You can run chains of different pitches
on this chainsaw - depending on the
chain sprocket (see “Specifications”)
•
•
disengage the chain brake:
Pull hand guard (3) toward
the front handle.
Engage the peg of the tensioner
slide in locating hole (5) - place the
chain over sprocket (6) at the
same time.
The chain pitch must match the guide
bar. In addition, the drive link gauge
must match the guide bar groove width.
Now turn tensioning screw (7)
clockwise until there is very little
chain sag on the underside of the
bar - and the drive link tangs are
located in the bar groove.
Unscrew nuts and take off cover.
•
•
Turn tensioning screw (1) counter-
clockwise until the tensioning nut (2)
butts against left end of housing slot.
Refit the sprocket cover - and
screw on the nuts only fingertight.
Now refer to chapter “Tensioning
the Saw Chain”.
•
•
017, 018
25
Mounting the Bar and Chain
Models with Quick Chain Tensioner
6
4
7
1
5
3
8
2
You can run chains of different pitches
on this chainsaw - depending on the
chain sprocket (see “Specifications”)
Remove the tensioning gear (4)
Position the tensioning gear (6)
against the guide bar (7).
•
•
•
•
and turn it over.
Take out the screw (5).
Fit and tighten down the screw (8).
The chain pitch must match the guide
bar. In addition, the drive link gauge
must match the guide bar groove width.
Pull out the hinged handle (1) of the
•
wingnut so that it snaps into posi-
tion.
Turn the wingnut (2) counterclock-
•
wise until it hangs loose in the chain
sprocket cover (3).
Remove the sprocket cover.
•
26
017, 018
10
12
11
9
Wear work gloves to protect hands.
Fit the chain - start at the bar nose -
pay attention to position of tensio-
ning gear and the cutting edges.
Disengage the chain brake:
Pull hand guard (10) toward the
front handle.
Make sure the drive link tangs
•
engage the bar groove (see arrow)
and then rotate tensioning gear
counterclockwise up to the stop.
•
•
•
•
•
Turn the guide bar so that the
tensioning gear is facing you.
Turn tensioning gear (9) clockwise
•
up to the stop.
Fit the chain over the
sprocket (11) and slip the guide bar
over the stud (12) - the head of the
rear collar stud must locate in the
slot.
017, 018
27
Tensioning the Saw Chain
Tensioning the Saw Chain
Models with Front Chain Tensioner
Models with Quick Chain Tensioner
1
1
2
Retensioning during cutting work:
Turn off the engine
1
3
•
Slacken the nuts.
•
1
4
Hold the bar nose up -
•
use screwdriver to turn the
tensioning screw (1) clockwise
until chain fits snugly against
the underside of the bar.
Place sprocket cover in position -
engage guide lugs in recesses in
engine housing and check that the
teeth of the adjusting wheel and
tensioning gear mesh.
Tighten down the nuts firmly.
Retensioning during cutting work:
•
•
A new chain has to be retensioned
more often than one that has been in
use for some time -
Turn off the engine
•
Pull out the handle of the wingnut
•
Slacken off the wingnut.
Check chain tension frequently -
see section “During Operation”.
Turn adjusting wheel (1) clockwise
•
•
•
•
If necessary, turn the adjusting
wheel (13) slightly until the sprocket
cover can be pushed flush against
the engine housing.
up to the stop.
Tighten firmly down the wingnut (2)
Now refer to chapter
by hand.
•
“Checking Chain Tension”
Fold down the handle of the
Pull out the hinged handle (14) of
the wingnut so that it snaps into
position.
wingnut.
Check chain tension.
A new chain has to be retensioned
more often than one that has been in
use for some time -
Engage wingnut and tighten it down
moderately.
•
•
Now refer to chapter
Check chain tension frequently -
see section “During Operation”.
“
Tensioning the Saw Chain”
Now refer to chapter
•
“Checking Chain Tension”
28
017, 018
Checking Chain Tension
Fuel Mix
All Versions
This engine is certified to operate on
unleaded gasoline and oil with the
mix ratio 50:1.
We recommend STIHL 50:1 two-stroke
engine oil since it is specially formulated
for use in STIHL engines.
Do not use BIA or TCW (two-stroke
water cooled) mix oils!
Your two-stroke engine requires a
mixture of brand-name gasoline and
quality two-stroke engine oil with the
classification TC.
Take care when handling gasoline.
Avoid direct contact with the skin and
avoid inhaling fuel vapour
Use regular branded unleaded gasoline
with a minimum octane rating of
(see “Safety Precautions”).
Turn off the engine.
•
Wear work gloves.
90 ROZ (U.S.A./Canada: pump octane
min. 89!). If the octane number of the
regular grade gasoline in your area is
lower, use premium unleaded fuel.
Fuel with a lower octane rating may
result in preignition (causing “pinging”)
which is accompanied by an increase in
engine temperature. This, in turn,
increases the risk of piston seizure
and damage to the engine.
The canister should be kept tightly
closed in order to avoid any moisture
getting into the mixture.
•
Chain must fit snugly against the
underside of the bar - and, with the
chain brake disengaged, it must still be
possible to pull the chain along the bar
by hand.
The fuel tank and the canister in which
fuel mix is stored should be cleaned
from time to time.
If necessary, retension the chain.
Fuel mix ages:
•
A new chain has to be retensioned
more often than one that has been in
use for some time -
Only mix sufficient fuel for a few days
work, not to exceed 3 months of storage.
Store in approved safety fuel-canisters
only. When mixing, pour oil into the
canister first, and then add gasoline.
The chemical composition of the fuel is
also important. Some fuel additives not
only detrimentally affect elastomers
(carburetor diaphragms, oil seals, fuel
lines etc.), but magnesium castings as
well. This could cause running problems
or even damage the engine. For this
reason it is essential that you use only
branded fuels!
Check chain tension frequently -
see section “During Operation”.
Gaso-
line
Oil (STIHL 50:1 or
equivalent branded TC oils)
US gal.
US fl.oz
Use only STIHL two-stroke engine oil or
equivalent branded two-stroke air-
cooled engine oils with the classification
TC for mixing.
1
2.6
6.4
2
5
1/2
12.8
Dispose empty mixing-oil canisters only
at authorized disposal locations.
017, 018
29
Fueling
Before fueling, clean the fuel filler cap
and the area around it to ensure that no
dirt falls into the tank.
Change the fuel pick up body every year.
Before storing your machine for a long
period, drain and clean the fuel tank and
run engine until carburetor is dry.
Always thoroughly shake the mixture in
the canister before fueling your machine.
!
Warning!
In order to reduce the risk of burns or
other personal injury from escaping gas
vapor and fumes, remove the fuel filler
cap carefully so as to allow any pressure
build-up in the tank to release slowly.
!
Warning!
After fueling, tighten fuel cap as
securely as possible by hand.
Use a suitable tool (e.g. screwdriver end
of combination wrench) to tighten
slotted fuel caps.
30
017, 018
Chain Lubricant
Filling Chain Oil
Tank
Checking Chain Lubrication
For automatic and reliable lubrication of
the chain and guide bar:
Use only a quality, environmentally
compatible chain and bar lubricant.
STIHL chain lubricant with non-fling
additive or the rapidly biodegradable
STIHL Bioplus is recommended.
Important: Biological chain oil must be
resistant to aging (e.g. STIHL Bioplus)
since it will otherwise quickly turn to
resin. This results in hard deposits that
are difficult to remove, especially in the
area of the chain drive, clutch and chain.
It may even cause the oil pump to seize.
The service life of the chain and guide
bar depends on the quality of the
lubricant. It is therefore essential to use
only a specially formulated chain
lubricant.
Thoroughly clean the oil filler cap
The saw chain must always throw off
a small amount of oil.
•
and the area around it to ensure
that no dirt falls into the tank.
If special chain lubricant is not available,
you may - in an emergency - use an HD
single grade or multigrade engine oil
with a viscosity that suits the prevailing
outside temperature.
Never operate your saw without
•
Refill the chain oil tank every time
chain lubrication. If the chain is run
dry, the whole cutting attachment
will be irretrievably damaged within
a very short time.
•
you refuel.
There must still be a small amount of oil
in the oil tank when the fuel tank is
empty.
Always check chain lubrication and
oil level in tank before starting work.
!
Warning!
Medical studies have shown that
renewed contact with waste oil can
cause skin cancer. Avoid direct contact
with waste oil. If waste oil does get on
your skin, wash with soap and water.
Do not use waste oil for any purpose,
and dispose of it only at authorized
disposal locations.
If the oil tank is still partly full, the reason
may be a problem in the oil supply
system:
Every new chain has to be broken
•
in for about 2 to 3 minutes.
Check chain lubrication, clean the
oil passages, contact your STIHL dealer
for assistance if necessary.
After breaking in chain, check chain
•
tension and adjust if necessary -
see section “Checking Chain
Tension”.
017, 018
31
Chain Brake
The chain brake is also activated by
the inertia of the front hand guard
if the kickback force of the saw is high
enough:
The hand guard is accelerated toward
the bar nose - even if your left hand is
not behind the hand guard, e.g. during
felling cut.
The chain brake will operate only if the
hand guard has not been modified in
any way.
Check operation of chain brake
Before starting work: Run engine at
idle speed, engage the chain brake
(
push hand guard toward bar nose).
Accelerate up to full throttle for no more
than 3 seconds - the chain must not
rotate. The hand guard must be free of
dirt and move freely.
Locking chain with chain brake
Releasing the chain brake
-
-
-
in an emergency
when starting
Pull the hand guard back toward
•
the front handle.
at idling speed.
Chain brake maintenance
Note: Always disengage chain brake
before accelerating engine and before
starting cutting work. The only exception
to this rule is when you check operation
of the chain brake. High revs with the
chain brake engaged (chain locked) will
quickly damage the powerhead and
chain drive (clutch, chain brake).
The chain is stopped and locked
when the hand guard is pushed
toward the bar nose by the left hand -
or when brake is activated by inertia
in certain kickback situations.
The chain brake is subject to normal
wear and tear. It must therefore be
checked and serviced regularly by
trained personnel (e.g. STIHL dealer) at
the following intervals:
•
Full-time professional
users:
every 3 months
every 6 months
every 12 months
Semi-professional
users:
Occasional
users:
32
017, 018
Information Before You Start
don’t start yet -
Starting
-
As soon as engine begins to fire,
move the Master Control lever to
“
Warm Start” position n (2):
Choke shutter is open -
STOP
throttle trigger is in starting-throttle
position.
If you leave the Master Control lever
in the “cold start” position,
the combustion chamber will flood
and stall the engine.
0
4
The Master Control lever must be in
“warm start” position to start a
warm engine. Also select this
position if the engine has been
running but is still cold.
3
2
1
The Master Control lever is locked
and can only be moved to the “run”
position (3) after squeezing the
throttle trigger.
-
do not use force -
The four positions of the
Master Control lever
Only machines with easy start
system:
In the “warm start” position,
continue cranking after engine
begins to fire.
To start the engine, move the lever to
Press in the button to open the
•
the “cold start” position l (1) -
As soon as the engine runs,
immediately blip the throttle trigger
so that the Master Control lever
moves to the “run” position (3).
decompression valve.
-
do not use force.
The valve closes automatically as
soon as the engine begins to fire.
If the Master Control lever is
in the “run” position # (3):
Press down the throttle
To shut down the engine:
Move the Master Control lever
upward to “STOP” position
$ b (4):
For this reason the button should
•
trigger interlock and move
the Master Control downward.
be pressed in before each starting
attempt.
“
Cold Start” position:
Choke shutter is closed -
throttle trigger is in starting-throttle
position.
The stop contact should engage
the contact spring -
this cuts off the ignition system.
This position is used to start a cold
engine.
017, 018
33
STOP
0
1
2
All versions
Place your saw on the ground -
make sure you have a firm footing -
check that chain is not touching any
object or the ground -
Alternative method of starting:
Hold the rear handle tightly
between your legs, just above the
knees.
•
Observe safety precautions -
•
•
•
see section “Safety Precautions”.
Push hand guard forward (1):
The chain is now locked.
bystanders must be well clear of
general work area of the saw -
Grip the front handle firmly with
your left hand -
Press down the interlock lever (2)
and squeeze the throttle trigger at
the same time and set the Master
Control lever to:
•
your thumb should be under the
handle.
Hold the saw firmly on the ground
with your left hand on the
front handle -
•
•
For cold start l
For warm start n
your thumb should be under
the handle.
Put your right foot into the rear
handle and press down.
(
even if engine has been running
but is still cold)
34
017, 018
STOP
0
5
3
4
Pull the starter grip slowly with your
right hand until you feel it engage -
then give the grip a brisk strong pull
and push down the front handle
at the same time.
When engine begins to fire:
Move Master Control lever (3)
to n
Pull the hand guard back toward
•
the front handle: =
The chain brake is now
disengaged -
•
•
and continue cranking -
as soon as engine runs,
immediately blip the throttle trigger
(4) -
your saw is ready for operation.
Do not pull out starter rope more
than 70 cm (about 28 in) -
•
•
Always disengage chain brake before
accelerating engine and before starting
cutting work. High revs with the chain
brake engaged (chain locked) will
quickly damage the powerhead and
chain drive (clutch, chain brake).
it might otherwise break.
the Master Control lever (3) will
move to the “run” position (5) #
and the engine settles down to
idling speed.
Do not let the starter grip snap back
-
guide it slowly into the housing
so that the starter rope can
rewind properly.
If engine is new, pull starter grip
several times to prime the fuel line.
As the chain brake is still engaged, the
engine must be returned to idling speed
immediately to avoid damage to the
engine and chain drive (clutch).
•
Observe safety precautions
•
Always check operation of chain
•
lubrication before starting work.
Shut down engine:
Move Master Control lever to b
•
017, 018
35
At very low outside temperatures:
Allow engine to warm up
As soon as the engine runs:
Blip the throttle trigger
•
to disengage it from starting throttle
position -
Master Control lever will move
to normal operating position -
engine settles down to idling speed.
Disengage chain brake: Pull hand
Pull off the spark plug boot.
•
•
•
•
guard toward front handle -
as shown in illustration -
Unscrew and dry off the spark plug.
Set the Master Control lever to b
Open throttle slightly -
•
warm up engine for short period.
Crank the engine several times with
the starter to clear the combustion
chamber.
•
Refit the spark plug and connect
the spark plug boot -
•
reassemble all other parts
Set Master Control lever to
If engine doesn’t start:
•
•
“warm start” even if engine is cold.
Now start the engine.
If you did not move the Master Control
lever to the “warm start” position n
quickly enough after the engine began to
fire,
Fuel tank run until dry and then refueled
the combustion chamber is flooded.
Pull starter rope several times
•
until fuel line is primed.
Press down the interlock lever and
•
set the Master Control lever to
“cold start”
Turn the twist lock above the rear
handle 90° counterclockwise and lift
off the shroud vertically.
•
36
017, 018
During Break-in Period
During Operation
After Finishing Work
A factory new machine should not be
run at high revs (full throttle off load) for
the first three tank fillings. This avoids
unnecessary high loads during the
break-in period.
Check chain tension frequently.
A new chain has to be retensioned more
often than one that has been in use for
some time.
Slacken off the chain
if you have retensioned it at operating
temperature during cutting work. The
chain contracts as it cools down. If it is
not slackened off, it could damage the
crankshaft and bearings.
Cold chain:
As all moving parts have to bed in during
the break-in period, the frictional
resistances in the engine are greater
during this period. The engine develops
its maximum power after about 5 to 15
tank fillings.
Tension is correct when chain fits snugly
against the underside of the bar and can
still be pulled along the bar by hand.
Retension if necessary -
Before storing your saw
for a long period -
see chapter “Tensioning the Saw Chain”.
Drain and clean the fuel tank.
•
Run engine until carburetor is dry.
•
Chain at operating temperature:
The chain stretches and begins to sag.
The drive links on the underside of the
bar must not come out of the bar groove
- the chain may otherwise jump off the
bar.
Important:
Always disengage the chain brake
before opening the throttle. Running the
engine at higher revs with the chain
brake engaged (saw chain at a standstill)
will quickly damage the engine and chain
drive (clutch, chain brake).
Retension the chain -
see chapter “Tensioning the Saw Chain”.
Always slacken off the chain again after
finishing work.
The chain contracts as it cools down.
If it is not slackened off, it may damage
the crankshaft and bearings.
After a long period of full-throttle
operation
Allow engine to run for a short while at
idling speed so that engine heat can be
dissipated by the flow of cooling air.
This helps protect engine-mounted
components (ignition, carburetor) from
thermal overload.
017, 018
37
Cleaning Air Filter
Taking Care of Guide Bar
2
3
1
Lift filter off vertically.
Turn the bar over -
•
•
•
Wash filter element in a clean,
non-flammable cleaning solution
every time you sharpen the chain -
and every time you replace
the chain - this avoids one-sided
wear, especiallly at nose and under-
side of the bar.
(
e.g. warm soapy water) and then
dry.
Always replace a damaged filter
element.
Regulary clean
1 = oil inlet hole
2 = oilway
3 = bar groove.
Measure groove depth -
•
Reinstall the filter.
•
Dirty air filters reduce engine power,
increase fuel consumption and make
starting more difficult.
with scale on filing gauge*-
or in area used most for cutting on
Rollomatic bars -
Clean the air filter when there is a
noticeable loss of engine power.
Chain
type
Chain
pitch
Minimum
groove depth
Press down the interlock lever and
•
set Master Control lever to
Picco-Mini
3/8"
5.0 mm (0.20")
“Cold Start” l
Turn the twist lock above the rear
handle 90° counterclockwise
Lift off the shroud vertically.
•
•
If groove depth is less than specified:
Replace the guide bar.
•
The drive link tangs will otherwise scrape
along the bottom of the groove - the
cutters and tie straps will not ride on the
rails.
*
Special accessory
38
017, 018
Adjusting Carburetor
L LA
with two adjusting screws
Motor Management
Engine stops while idling:
L’ screw must be one turn open.
’
Exhaust emissions are controlled by the
design of the fundamental engine
parameters and components
Turn the idle speed screw (LA) clockwise
until chain begins to run -
(
e.g. carburetion, ignition, timing and
then back off the screw one quarter
of a turn.
valve or port timing) without the addition
of any major hardware.
L
The carburetor does not have a high
speed adjusting screw (H screw) but is
designed to provide an optimum fuel-air
mixture under all operating conditions.
Chain runs when engine is idling
’
L’ screw must be one turn open.
Turn the idle speed screw (LA)
counterclockwise until chain
stops running -
The maximum engine speed specified
for machines with a conventional
LA
then turn screw another quarter turn in
the same direction.
carburetor does not apply to this version.
No provision is made for adjustment of
maximum engine speed. On these
machines it is only possible to correct
the idling speed within narrow limits.
Erratic idling behaviour,
poor acceleration
Check the air filter and clean it if
necessary.
•
(even though ’L’ screw in one turn
open)
Carefully screw the low speed screw (L)
down onto its seat.
Idle setting is too lean.
Now open it one turn counterclockwise
Turn the low speed screw (L) counter-
clockwise until engine runs and
accelerates smoothly.
(
standard setting, L = 1)
Warm up the engine.
•
It is usually necessary to change the
setting of the idle speed screw (LA) after
every correction to the low speed screw
(L).
Turn screws only very slightly and
carefully - even minor changes have a
noticeable effect on the engine’s running
behavior.
017, 018
39
Adjusting Carburetor
LD
Spark Arresting Screen in
Muffler
with one adjusting screw
Carefully screw down the idle speed
screw (LD) counterclockwise (left-hand
thread) until it is firmly seated.
Then back off the screw two full turns
clockwise (standard setting LD = 2)
1
1
Start and warm up the engine.
•
•
Use idle speed screw (LD) to adjust
idle speed correctly:
chain must not rotate
3
Engine idle speed is too low:
2
Turn the idle speed screw (LD)
•
4
clockwise until chain begins to run -
then back off the screw half a turn.
The carburetor is set at the factory to
provide an optimum fuel-air mixture
under all operating conditions.
Chain runs when engine is idling:
If the engine is low on power, check the
spark arresting screen inside the muffler.
Turn the idle speed screw (LD)
•
counterclockwise until chain stops
running - then turn the screw about
another half turn in the same
direction.
Take out the screws (1) and remove the
shroud (2).
Adjusting idle speed
Remove the spark arresting screen (3)
from the muffler (4).
Check air filter and fit a new one if
•
•
necessary.
Check spark arresting screen and
Clean spark arresting screen if
•
•
•
clean or replace as necessary.
necessary.
If screen is damaged or coked up,
fit a new one.
Refit the spark arresting screen,
place the shroud in position and
secure with the screws.
40
017, 018
Checking Spark Plug
Starter Rope
The starter rope is subject to normal
wear and tear. To prolong its service
life, please observe the following
points:
Do not pull out the rope more than
•
7
0 cm (about 28 in) -
A
it might otherwise break.
Do not let the starter grip snap back
•
-
guide it slowly and vertically into
Wrong fuel mix (too much engine oil in
the gasoline), a dirty air filter and
the housing so that the starter rope
can rewind properly.
unfavorable running conditions (mostly
at part throttle etc.) affect the condition of
the spark plug. These factors cause
deposits to form on the insulator nose
which may result in trouble in operation.
Do not hold it sideways so that it
rubs against the guide bush.
1
Always replace a damaged starter
rope in good time or have it replaced
by your STIHL dealer.
If engine is down on power, difficult to
start or runs poorly at idling speed,
first check the spark plug.
Fit a new spark plug after
Replacing Starter Rope/Rewind
Spring
•
approx. 100 operating hours -
or earlier if the electrodes are
badly eroded.
Remove spark plug -
•
see chapter “Starting”:
•
Remove the shroud.
Clean dirty spark plug.
•
Unscrew the oil tank filler cap and
•
Check electrode gap -
drain the tank.
•
!Warning!
it should be 0.5mm/0.02" (A) -
•
•
•
Unscrew the fuel tank filler cap and
To reduce the risk of fire and burn injury,
use only spark plugs authorized by
STIHL (see “Specifications”). Always
press spark plug boot (2) snugly onto
spark plug terminal (1) of the proper
size. (Note: If terminal has detachable
SAE adapter nut, it must be attached.)
A loose connection between spark plug
terminal and ignition wire connector in
the boot may create arcing that could
ignite combustible fumes and cause a
fire.
readjust if necessary.
drain the tank.
Use only resistor type spark plugs
Always keep chain oil and fuel mix
•
of the approved range.
in approved safety-type canisters.
Remove the screws from the fan
Rectify problems which have caused
fouling of spark plug:
housing and hand guard.
Lift away the fan housing.
•
Incorrect carburetor setting, too much oil
in fuel mix, dirty air filter,
•
Tension the starter rope or rewind
spring or replace as necessary.
unfavorable running conditions, e.g.
operating at part load.
017, 018
41
Checking and Replacing
Chain Sprocket
Storing the Machine
For periods of about 3 months or longer:
Drain and clean the fuel tank in a
•
•
well ventilated area.
Run engine until carburetor is dry -
this helps prevent the carburetor
diaphragms sticking together.
Remove the saw chain and guide
•
bar, clean them and protect
with corrosion inhibiting oil.
Replace the chain sprocket
Before removing chain sprocket
Thoroughly clean the machine -
•
after using two Oilomatic chains
pay special attention to the
cylinder fins and air filter.
Remove chain sprocket cover,
chain and guide bar.
-
or even sooner if the wear marks
If you use a biological chain and
•
on the sprocket are deeper than approx.
Disengage the chain brake:
Pull hand guard toward front handle.
bar lubricant, e.g. STIHL Bioplus,
completely fill the chain oil tank.
1
0
.5 mm ( /64") since this would reduce
the life of the chain.
Store the machine in a dry and high
•
Use a screwdriver to remove the
or locked location - out of the
reach of children and other
unauthorized persons.
•
•
Check wear marks:
E-clip.
-
on teeth of spur sprockets.
Pull washer, spur sprocket and
needle cage off the crankshaft.
Clean the crankshaft stub and
needle cage, and lubricate with
STIHL grease (tube 0781 120
You can use gauge * 0000 893 4101
to check the depth of the wear marks
on spur and rim sprockets.
1111).
It is best to use two chains in rotation
with one sprocket.
Reassemble with new spur
sprocket -
•
After fitting the clutch drum, rotate it
about one half turn to engage oil
pump drive.
Refit washer and E-clip on the
crankshaft.
Use only original STIHL chain
sprockets to ensure correct
operation of the chain brake.
*
Special accessory
42
017, 018
Maintaining and
Sharpening Saw Chain
Correctly sharpened chain
A
B
A properly sharpened chain slices
through wood effortlessly and requires
very little feed pressure.
3
/8
Do not work with a dull or damaged
chain as it will increase the physical
effort required, produce unsatisfactory
results and a higher rate of wear.
The chain pitch (e.g. 3/8) is marked on
the depth gauge side of each cutter.
A = Filing angle
Clean and check your chain
for cracks in the links and damaged
rivets -
B = Side plate angle
Use only special saw chain files
Chain type
Angle (°)
replace any damaged or worn parts of
the chain and match the new parts to the
shape and size of the original parts.
A
B
Other files have the wrong shape and
cut.
Rapid-Micro (RM)
Rapid-Super (RS)
Picco-Micro (PM/PMN)
30
30
30
85
60
85
Important: It is absolutely imperative to
comply with the angles and dimensions
specified below. If the saw chain is
incorrectly sharpened - and in
particular if the depth gauge is set too
low - there is a risk of increased
kickback of the chainsaw, with resulting
danger of injury.
Select file diameter according to chain
pitch - see table at the end of this
chapter.
Cutter shapes:
Micro = Semi-chisel
Super = Full chisel
You must observe certain angles when
resharpening the chain cutters
Specified angles A and B are
obtained automatically if recommen-
ded files or sharpening tools and
correct settings are used.
Select the appropriate sharpening
tools for the chain pitch.
See “Technical Data” for the permitted
chain pitches.
Furthermore, the angles must be the
same on all cutters.
If angles are uneven:
Chain will run roughly, not in a straight
line, wear quickly and finally break.
4
3
Avoid touching the tie straps and
drive links with the file.
•
•
Rotate the file at regular intervals
while filing -
this avoids one-sided wear.
Use a piece of hardwood to remove
burrs from cutting edge.
90°
•
•
Check angles with the filing gauge.
As these requirements can be met only
after sufficient and constant practice:
File correctly
All cutters must be the same length
If you use a file holder or the FG 1:
Leave the chain on the bar.
Clamp the bar in a vise if necessary.
Lock the chain - push hand guard
forward
If the cutters are not the same length,
they will have different heights. This
makes the chain run roughly and can
cause it to break.
•
Use a file holder.*
•
A file holder must be used for manual
resharpening of Super chain. The correct
filing angle is marked on the file holder.
•
To rotate the chain - pull hand
guard against front handle
Sharpen chain frequently, take
away as little metal as possible -
two or three strokes of the file are
usually enough
Find the shortest cutter and then file all
other cutters back to the same length.
This can be very time consuming - it is
best to have it done in the workshop on
an electric grinder.
•
•
90°
8
5° 70° 60°
80°
Always file from the inside to the
outside of the cutter.
•
•
30°
35°
10°
0°
The file only sharpens on the
forward stroke -
lift the file off the cutter on the back-
stroke.
For checking angles
Hold the file horizontally for all
chain types (at right angle to side of
guide bar) and file according to the
angles marked on the filing tool.
•
STlHL filing gauge* (see table)
A universal tool for checking the filing
and side plate angles, depth gauge
setting and cutter length. Also cleans the
guide bar groove and oil inlet hole.
*
Special accessory
44
Chain
pitch
Depth gauge
distance “a”
a
Inch
(mm)
mm
(Inch)
1
3
3
0
3
0
/4
(6.35)
(9.32)
0.65
0.65
0.45
0.65
0.65
0.80
(0.026)
(0.018)
(0.026)
(0.026)
(0.026)
(0.031)
/8-PM
/8-PMN (9.32)
.325
/8
(8.25)
(9.32)
(10.26)
.404
Depth gauge setting
Round off depth gauges parallel to the
stamped marking.
This setting may be increased by 0.2 mm
The depth gauge determines the height
at which the cutter enters the wood and
thus the thickness of the chip removed.
(
0.008") for cutting softwood in mild
weather season - no frost.
After sharpening
Clean the chain thoroughly, remove
filings or grinding dust - lubricate the
chain by immersing it in an oil bath.
Lowering depth gauges
Distance between depth gauge and
cutting edge = a:
The depth gauge setting is reduced
when the chain is sharpened. Use filing
gauge to check the setting every time
you sharpen the chain and, if necessary,
lower the depth gauge with a flat or
triangular file so that it is level with the
filing gauge.
Before long out-of-service period
Clean the chain with a brush and
immerse it in an oil bath.
Sharpening tools
Chain pitch
Inch (mm)
Round file ร Round file
mm (Inch) Part No.
File holder
Part No.
Filing gauge
Part No.
Flat file
Sharpening kit*
Part No.
Part No.
1
3
3
0
3
0
/4
(6.35)
4.0 (5/32) 5605 772 4006
4.0 (5/32) 5605 772 4006
4.0 (5/32) 5605 772 4006
4.8 (3/16) 5605 772 4806
5.2 (13/64) 5605 772 5206
5605 750 4327
5605 750 4327
5605 750 4327
5605 750 4328
5605 750 4329
5605 750 4330
1110 893 4000
0000 893 4000
1110 893 4000
1110 893 4000
1110 893 4000
1106 893 4000
0814 353 3356
0814 353 3356
0814 353 3356
0814 353 3356
0814 353 3356
0814 353 3356
5605 007 1027
5605 007 1026
5605 007 1027
5605 007 1028
5605 007 1029
5605 007 1030
/8 PMN (9.32)
/8 P
.325
/8
(9.32)
(8.25)
(9.32)
.404
(10.26) 5.5 (7/32) 5605 772 5506
*
consisting of file holder with round file, flat file and filing gauge.
4
5
Maintenance Chart
Please note that the following maintenance intervals apply for normal operating
conditions only. If your daily working time is longer than normal or cutting conditions are difficult
(very dusty work area, tropical wood, etc.) shorten the specified intervals accordingly.
Visual inspection (condition, leaks)
Clean
Check operation
x
x
Complete machine
x
Throttle trigger, interlock lever,
Master Control, depending on model
x
x
x
x
Check operation
32
32
30
Chain brake
Have cleaned by STIHL dealer
x
Check
x
Filter in fuel tank
Clean, replace filter element
x
Fuel tank
Clean
x
x
30
31
Chain oil tank
Chain lubrication
Clean
Check
x
x
x
Inspect, also check sharpness
x
x
Saw chain
Check chain tension
26
43
38
Sharpen
x
x
Check (wear, damage)
x
Clean and turn over
x
x
x
x
Guide bar
Deburr
Replace
x
x
Chain sprocket
Air filter
Check
x
42
38
Clean
x
x
Replace
Cooling inlets
Cylinder fins
Clean
x
Clean
x
x
Check idle adjustment – chain must not turn
Readjust idle
x
39/40
41
Carburetor
x
x
Spark plug
Readjust electrode gap
x
x
All accessible screws and nuts
Retighten
(
not adjusting screws)
Rubber vibration buffers
Have replaced by STIHL dealer
Inspect
x
x
Spark arresting screen in muffler
Clean or replace
Check
x
40
x
Chain catcher
Replace
x
46
017, 018
Specifications
Engine
Fuel/Oil System
Cutting Attachment
Recommended cutting attachments
for compliance with § 5.12 of ANSI
Standard B 175.1-1991
STIHL single cylinder two-stroke engine
Carburetor:
All position diaphragm carburetor
with integral fuel pump
Air filter:
017
(see page 12 of this Manual):
3
Displacement:
Bore:
30.1 cm (1.89 cu. in)
STIHL reduced kickback bar
37 mm (1.46 in)
28 mm (1.10 in)
Felt mat
(
with green label)
Stroke:
Fuel tank capacity:
for 3/8" Picco pitch:
0
.25 l (0.53 US pt)
-
-
Picco Micro Mini gauge (1.1 mm)
Picco Micro gauge (1.3 mm)
Fuel mix:
018
See chapter “Fuel Mix”
Chain lubrication:
3
Rollomatic with sprocket nose
Displacement:
Bore:
31.8 cm (1.91 cu. in)
3
0 or 35 cm (12 or 14 in)
38 mm (1.50 in)
28 mm (1.10 in)
Fully automatic speed-controlled
rotary piston oil pump.
Oil tank capacity:
STIHL low kickback chain*
Stroke:
(
with green label) for 3/8" Picco pitch:
9
.32 mm (3/8") Picco Micro Mini (61PMN)
.32 mm (3/8") Picco-Micro1 (63 PM1)
0.15 l (0.32 US pt)
9
Ignition System
Chain sprocket:
6
- tooth for 3/8" Picco pitch
Electronic magneto ignition
Spark plug (suppressed):
BOSCH WSR 6 F
Weight
Since new bar/chain combinations may be
developed after publication of this Manual,
ask your STIHL dealer for the latest STIHL
recommendations.
NGK BPMR 7 A or
without bar and chain
Champion RCJ 6 Y
0
17:
3.9 kg (8.60 lbs)
3.9 kg (8.60 lbs)
Heat range 200
018:
In order to comply with the kickback
performance requirements of § 5.12
of ANSI Standard B 175.1-1991,
Electrode gap 0.5 mm (0.02 in)
Spark plug thread M 14x1.25,
9.5 mm (0.37 in) long
do not use replacement saw chain
unless it has been designated as
meeting the ANSI § 5.12 requirements
on this specific powerhead, or has been
designated as “low kickback” saw chain*
in accordance with the ANSI B 175.1-
1
991 standard.
*
See definition of “low kickback chain”
on page 12 of this Manual.
017, 018
47
Ordering Spare Parts
Please enter your saw model, machine
number as well as the part numbers of
the guide bar, saw chain and chain
sprocket in the spaces provided.
Warranty claims following repairs
can be accepted only if the repair
has been performed by an authorized
STIHL servicing dealer using original
STlHL spare parts.
This will make re-ordering simpler.
The guide bar, saw chain and chain
sprocket are subject to normal wear
and tear.
Original STIHL parts can be identified by
the STlHL part number,
the logo STIHL
and the STIHL parts symbol (
When purchasing these parts, always
quote the saw model, the part numbers
and names of the parts.
The symbol may appear alone on small
parts.
Model
Machine number
Guide bar part number
Chain part number
Sprocket part number
For recommended STIHL reduced
kickback cutting attachments
see section “Specifications”
of this Owner’s Manual.
48
017, 018
STIHL Incorporated Limited Warranty Federal and
California Emission Control Systems Utility Engines
Your Warranty Rights
and Obligations
Owner’s Warranty Responsibilities:
A. Warranty Commencement Date
The warranty period begins on the date
the engine or equipment is delivered to
you and you have signed and sent back
the warranty card to Stihl.
As the utility equipment engine owner,
you are responsible for the performance
of the required maintenance listed in
your owner’s manual. Andreas Stihl
recommends that you retain all receipts
covering maintenance on your utility
equipment engine, but Andreas Stihl
cannot deny warranty solely for the lack
of receipts or for your failure to ensure
the performance of all scheduled
maintenance.
The California Air Resources Board and
Andreas Stihl are pleased to explain the
emission control system warranty on
your 1995 and later utility equipment
engine. In California, new utility and lawn
and garden equipment engines must be
designed, built and equipped to meet the
State’s stringent anti-smog standards.
Andreas Stihl must warrant the emission
control system on your utility equipment
engine for the periods of time listed
below provided there has been no
abuse, neglect or improper maintenance
of your lawn and garden equipment
engine.
B. Length of Coverage
The engine manufacturer warrants to
the initial owner and each subsequent
purchaser that the engine is free from
defects in materials and workmanship
which cause the failure of a warranted
part for a period of two years.
As the utility equipment engine owner,
you should be aware, however, that
Andreas Stihl may deny you warranty
coverage if your utility equipment engine
or a part has failed due to abuse, ne-
glect, improper maintenance or
C. What is Covered:
1. Repair or Replacement of Parts
Repair or replacement of any warranted
part will be performed at no charge to
the owner at an authorized Stihl
servicing dealer. To obtain information
about the authorized servicing dealer
nearest you, call 1-800-467-8445 or you
can write to
Your emission control system includes
parts such as the carburetor and the
ignition system.
unapproved modifications.
You are responsible for presenting your
utility equipment engine to a Stihl
service centre as soon as a problem
exists. The warranty repairs will be
completed in a reasonable amount of
time, not to exceed 30 days.
Where a warrantable condition exists,
Andreas Stihl will repair your lawn and
garden equipment engine at no cost to
you including diagnosis, parts and labor.
Stihl Inc.,
536 Viking Drive, P.O. Box 2015,
Virginia Beach, VA 23450-2015.
Manufacturer’s Warranty Coverage:
If you have any questions regarding
your warranty rights and responsibilities,
please contact a Stihl customer service
representative at 1-800-467-8445 or you
can write to
The 1995 and later utility equipment
engines are warranted for two years.
If any emission-related part on your
engine is defective, the part will be
repaired or replaced by Andreas Stihl.
Stihl Inc.,
5
36 Viking Drive, P.O. Box 2015,
Virginia Beach, VA 23450-2015.
017, 018
49
2
.
Warranty Period
The use of add-on or modified parts can
be grounds for disallowing a warranty
claim. The engine manufacturer is not
liable to cover failures of warranted parts
caused by the use of add-on or modified
parts.
Carburetor
Any warranted part which is not
Ignition system (ignition module)
scheduled for replacement as required
maintenance, or which is scheduled only
for regular inspection to the effect of
Spark plug
Airfilter
Manifold
Fasteners
"repair or replace as necessary" will be
warranted for the warranty period. Any
warranted part which is scheduled for
replacement as required maintenance
will be warranted for the period of time
up to the first scheduled replacement
point for that part.
E. How to File a Claim
This warranty gives you specific legal
rights, and you may have other rights
which vary from state to state.
Bring the product to any authorized Stihl
servicing dealer and present the signed
warranty card.
I. Maintenance Statements
You, as the owner, are responsible for
the performance of the required
maintenance especially of those parts
listed above, as defined in the relevant
instructions of this manual.
3
.
Diagnosis
F. Where to get Warranty Service
Warranty services or repairs will be
provided at all authorized Stihl servicing
dealers.
You, as the owner, shall not be charged
for diagnostic labor which leads to the
determination that a warranted part is
defective. However, if you claim warranty
for a component and the machine is
tested as non-defective, Stihl will charge
you for the cost of the emission test.
Mechanical diagnostic work is performed
at an authorized Stihl servicing dealer.
Emission test may be performed either
at Stihl or at any independent test
laboratory.
G. Maintenance;
Replacement and Repair
These instructions are based on the
application of the recommended
of Emission-related Parts
Any Stihl-approved replacement part
may be used in the performance of any
warranty maintenance or repairs on
emission-related parts, and will be
provided without charge to the owner if
the part is still under warranty.
2-stroke mixture (see also instruction
"Fuel"). Discrepancies regarding quality
and mixing ratio of fuel and oil may
require shorter maintenance intervals.
4.
Consequential Damages
Stihl is liable for damages to other
engine components caused by the
failure of a warranted part still under
warranty.
H. Emission Control Warranty
Parts List
The following parts are covered by this
warranty if the maintenance procedures
according to the instructions in this
owners manual are carried out:
D. What is not Covered
1
.
Failures caused by abuse,
neglect, or improper maintenance.
Add-on or modified parts
2.
(non-genuine parts).
50
017, 018
Continuation of Important Safety Precautions
4
. Use caution when handling fuel.
Move the chainsaw at least
10. Do not operate a chainsaw that
is damaged, improperly
Manual maintenance instruc-
tions, should be performed by
competent chainsaw service
personnel.
1
0 feet (3 m) from the fueling
adjusted, or not completely and
securely assembled. Be sure
that the saw chain stops
point before starting the engine.
(For example, if improper tools
are used to remove the
5
. Do not allow other persons to
be near the chainsaw when
starting or cutting with the
chainsaw. Keep bystanders
and animals out of the work
area.
moving when the throttle trigger
is released.
flywheel or if an improper tool
is used to hold the flywheel in
order to remove the clutch,
structural damage to the
flywheel could occur and could
be subsequently cause the
flywheel to burst).
11. Shut off the engine before
setting the chainsaw down.
1
2. Use extreme caution when
cutting small size brush and
saplings because slender mate-
rial may catch the saw chain
and be whipped toward you or
pull you off balance.
6
. Do not start cutting until you
have a clear work area, secure
footing, and a planned retreat
path from the falling tree.
18. When transporting your chain-
saw, use the appropriate chain
guard (scabbard).
7
8
9
. Keep all parts of your body
away from the saw chain when
the engine is running.
13. When cutting a limb that is
under tension be alert for
Other important safety precautions
are contained in the body of the
Owner’s Manual.
springback so that you will not
be struck when the tension in
the wood fibers is released.
. Before you start the engine,
make sure that the saw chain
is not contacting anything.
Note:
1
4. Keep the handles dry, clean,
. Carry the chainsaw with the
engine stopped, the guide bar
and saw chain to the rear, and
the muffler away from your
body.
and free of oil or fuel mixture.
When using a chainsaw for logging
purposes, refer to the Code of
Federal Regulations, Parts 1910
and 1928.
15. Operate the chainsaw only in
well-ventilated areas.
1
6. Do not operate a chainsaw in a
tree unless you have been
specifically trained to do so.
17. All chainsaw service, other than
the items listed in the Owner’s
รค WARNING!
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
englisch / english / USA / CARB / EPA