Parts Lookup    Parts by Category


Stihl TS350 Manual

&RQWHQWV  
Main Parts of the TS 350 CutquikTM  
Definitions  
Safety precautions  
The operator  
2
3
4
4
6
7
Starting  
20  
22  
22  
23  
24  
24  
25  
27  
28  
This Manual contains operating and  
safety instructions for your STIHL  
TS 350 Cutquik  
Checking Spark Plug  
General Notes on Operation  
Air filter  
Adjusting Carburetor  
Motor Management  
Rewind Starter  
Changing the V-belt  
STIHL Cutquik Cart  
Spark arresting screen  
in the muffler  
Maintenance chart  
TM  
Pay special attention to the safety  
precautions outlined on pages 4 to 14.  
Allow only persons who understand this  
Manual to operate your cut-off machine.  
To receive maximum performance and  
satisfaction from your STIHL cut-off ma-  
chine, it is important that you read and  
understand the maintenance and  
safety precautions before using your  
cut-off machine. Contact your STIHL  
dealer or the STIHL distributor for your  
area if you do not understand any of the  
instructions in this Manual.  
Because a cut-off machine is a high-  
speed cutting tool, some special safety  
precautions must be observed as with  
any other cut-off machine to reduce the  
risk of personal injury. Careless or  
improper use may cause serious or  
even fatal injury.  
-
-
-
The cut-off machine  
The use of the cut-off machine  
Maintenance, repair and storing  
of the cut-off machine  
13  
14  
TM  
Storing the Machine  
Mounting the Arbor Bearing  
and Guard  
Tensioning the V-belt  
Abrasive Wheels  
Limiting Adjustment on  
Abrasive Wheel Guard  
Mounting the Abrasive Wheel  
Fuel mix  
15  
16  
17  
28  
29  
30  
Specifications  
Andreas Stihl Limited Warranty  
Federal Emission Control Systems  
Utility Engines  
17  
18  
19  
19  
31  
Fueling  
STlHL’s philosophy is to continually  
improve all of its products. As a result,  
engineering changes and improvements  
are made from time-to-time.  
If the operating characteristics or the  
appearance of your cut-off machine  
differs from those described in this  
Manual, please contact your STIHL  
dealer for information and assistance.  
Printed on chlorine-free paper.  
Printing inks contain vegetable oils,  
paper is recyclable  
1999 Andreas Stihl AG & Co, Waiblingen  
0458 330 3021. M6. H9. T. Printed in Germany  
76ꢀꢁꢂꢃ  
TM  
Main Parts of the TS 350 Cutquik  
2
TS 350  
'HILQLWLRQV  
ꢀꢄꢅ $EUDVLYHꢀ:KHHOꢆꢀ  
ꢀꢀꢋꢅ 7KUXVWꢀ:DVKHUꢆꢀ  
ꢄꢉꢅ 7KURWWOHꢀ7ULJJHUꢀ,QWHUORFNꢆꢀ  
Must be depressed before activating  
the throttle trigger.  
Can either be an abrasive wheel  
or a diamond abrasive wheel.  
Distributes claming pressure of  
mounting nut evenly over abrasive wheel.  
ꢀꢇꢀꢅ :KHHOꢀ*XDUGꢆꢀ  
ꢀꢀꢌ 6WDUWHUꢀ*ULSꢆꢀ  
ꢄꢊꢅ 6WDUWLQJꢀ7KURWWOHꢀ/RFNꢆ  
Keeps the throttle partially open  
during starting.  
Guards the wheel and deflects sparks.  
The grip of the pull starter  
which is the device to start the engine.  
ꢀꢁꢅ $GMXVWLQJꢀ/HYHUꢀRIꢀ:KHHOꢀ*XDUGꢆꢀ  
For adjusting the wheel guard in a  
way that the beam of sparks is  
directed away from the operator  
and the machine.  
ꢄꢃ 6WRSꢀ6ZLWFKꢆ  
ꢄꢋꢅ (FFHQWULFꢀ$GMXVWHUꢆ  
Switches the engine’s ignition system  
off and stops the engine.  
For tensioning the V-belt.  
&OXWFKꢆꢀ  
ꢄꢄꢅ )XHOꢀ)LOOHUꢀ&DSꢆꢀ  
For closing the fuel tank.  
(Fits on fuel filler neck).  
Couples engine to the V-belt pulley  
when engine is accelerated beyond  
idle speed.  
ꢀꢈꢅ )URQWꢀ+DQGOHꢆꢀ  
Handle bar for the left hand  
at front of cut-off machine.  
(Not illustrated)  
ꢄꢇꢅ :LQJꢀ1XWVꢀRIꢀ)LOWHUꢀ&RYHUꢆꢀ  
For removing filter cover to permit  
filter to be cleaned.  
ꢀꢂꢅ 0XIIOHUꢆꢀ  
Reduces engine exhaust noise  
and directs the exhaustgases  
9ꢍ%HOWꢀ3XOOH\ꢆꢀ  
The wheel that drives the V-belt  
and the abrasive wheel.  
(Not illustrated)  
ꢄꢁꢅ $LUꢀ)LOWHUꢆꢀ  
ꢀꢉꢅ 6SDUNꢀ3OXJꢀ%RRWꢆꢀ  
Connects the spark plug  
with the ignition wire.  
Prevents dust and foreign  
matter from entering the carburetor.  
(Not illustrated)  
ꢀꢊꢅ 5HDUꢀ+DQGOHꢆꢀ  
ꢄꢈꢅ &KRNHꢀ/HYHUꢆꢀ  
A control used when starting cold  
engine  
The support handle for the right hand,  
located at or toward the rear of the  
cut-off machine.  
ꢄꢂꢅ 7KURWWOHꢀ7ULJJHUꢆꢀ  
1RWHꢆ  
Controls the speed of the engine.  
Different models may have different  
parts and controls.  
76ꢀꢁꢂꢃ  
6DIHW\ꢁ3UHFDXWLRQV  
The use of any cut-off  
machine may be  
hazardous. Because a  
cut-off machine is a  
high-speed, fast-cutting  
in this manual. Employers should estab-  
lish a training program for operators of  
gasoline powered, hand held portable,  
cutt-off machines to assure safe oper-  
ation of these machines. These safety  
:
DUQLQJꢀ  
Prolonged use of cut-off machines (or  
other machines) exposing the operator  
to vibrations may produce whitefinger  
disease (Raynaud’s phenomenon) or  
carpal tunnel syndrome. These  
power tool, special safety precautions  
must be observed to reduce the risk of  
personal injury and fire.  
precautions and warnings apply to the  
TM  
use of all STIHL Cutquiks  
.
conditions reduce the hand’s ability to  
feel and regulate temperature, produces  
numbness and burning sensations and  
cause nerve and circulation damage and  
tissue necrosis. All factors which contri-  
bute to whitefinger disease are not  
known, but cold weather, smoking and  
diseases or physical conditions that  
affect blood vessels and blood transport,  
as well as high vibration levels and long  
periods of exposure to vibration are  
mentioned as factors in the development  
of whitefinger disease. In order to  
reduce the risk of whitefinger disease  
and carpal tunnel syndrome, please  
note the following:  
Different models may have different  
parts and controls. See the appropriate  
section of your owner’s manual for a  
description of the controls and function  
of the parts of your model cut-off  
machine.  
It is important that you read, fully under-  
stand and observe the following safety  
precautions and warnings.  
Read the Owner’s  
Manual and the safety  
instructions periodically.  
Safe use of a cut-off machine involves  
-
-
the operator  
the cut-off machine  
Careless or improper use of any  
cut-off machine may cause serious or  
fatal injury.  
Have your STIHL dealer show you  
how to operate your cut-off machine.  
Observe all applicable local safety  
regulations, standards and ordinances.  
- the use of the cut-off machine.  
7+(ꢁ23(5$725  
3K\VLFDOꢁ&RQGLWLRQ  
-
Most STIHL cut-off machine models  
are available with an anti-vibration  
You must be in good physical condition  
and mental health and not under the  
influence of any substance (drugs.  
alcohol, etc.) which might impair vision,  
dexterity or judgement. Do not operate a  
cut-off machine when you are fatigued.  
Be alert - if you get tired while operating  
your cut-off machine, take a break, tired-  
ness may result in loss of control.  
Working with any cut-off machine can be  
strenuous. If you have any condition that  
might be aggravated by strenuous work,  
check with your doctor before operating  
a cut-off machine.  
("AV") system designed to reduce  
the transmission of vibrations  
created by the engine to the  
operator’s hands. An AV system is  
recommended for those persons  
using cut-off machines on a regular  
or sustained basis.  
:
DUQLQJꢀ  
Minors should never be allowed to use a  
cut-off machine. Bystanders, especially  
children and animals should not be  
allowed in the area where a cut-off  
machine is in use. Never let the cut-off  
machine run unattended.  
-
-
Wear gloves and keep your hands  
warm.  
Keep the AV system well maintained.  
A cut-off machine with loose  
components or with damaged or  
Do not lend or rent your cut-off machine  
without the Owner’s Manual. Be sure  
that anyone using your cut-off machine  
understands the information contained  
76  
worn AV buffers will tend to have  
higher vibration levels.  
Maintain a firm grip at all times, but  
do not squeeze the handles with  
constant, excessive pressures, take  
frequent breaks.  
cotton or a tightly woven, heavier cotton  
such as denim. Some flame-retardant  
synthetic fabrics are also suitable but  
others such as polyester, nylon, rayon  
and acetate can melt during fire into a  
tar-like matter that burns into the skin.  
Keep clothing free of oil, fuel, grease  
and other flammable substances.  
Always wear sound barriers (ear plugs  
or ear mufflers) to protect your hearing.  
Regular users should have their hearing  
checked regularly.  
-
:DUQLQJꢀ  
All the above mentioned precautions do  
not guarantee that you will not sustain  
whitefinger disease or carpal tunnel  
syndrome. Therefore continual and  
regular users should monitor closely the  
condition of their hands and fingers.  
If any of the above symptoms appear,  
seek medical advice immediately.  
Use of this product to cut  
masonry, concrete, metal  
and other materials can  
generate dust, mists and  
Protect your hands with  
gloves when handling the  
cut-off machine.  
Heavy-duty, nonslip  
gloves improve your grip  
and protect your hands.  
fumes containing  
chemicals known to cause serious or  
fatal injury or illness, such as respiratory  
disease, cancer, birth defects or other  
reproductive harm. If you are unfamiliar  
with the risks associated with the particu-  
lar material being cut, review the material  
safety data sheet and/or consult your  
employer, the material manufacturer/-  
supplier, governmental agencies such  
as OSHA and NIOSH and other sources  
on hazardous materials. California and  
some other authorities, for instance,  
have published lists of substances  
known to cause cancer, reproductive  
toxicity, etc.  
3
URSHUꢁ&ORWKLQJ  
Good footing is most im-  
portant in cut-off machine  
work.  
Clothing must be sturdy  
and snug-fitting, but allow  
complete freedom of  
movement. Avoid loose-  
fitting jackets, scarfs,  
Wear sturdy boots with  
nonslip soles. Steel-toed  
safety boots are recommended.  
neckties, jewelry, flared or cuffed pants,  
unconfined long hair or anything that  
could become caught on any obstacles  
or moving parts of the unit. Wear over-  
alls or long pants to protect your legs.  
Do not wear shorts.  
:DUQLQJꢀ  
Loose objects may be thrown toward the  
operator by the cutting tool.  
To reduce the risk of  
injury to your eyes never  
operate a cut-off machine  
unless wearing goggles  
or properly fitted safety  
Control dust, mist and fumes at the  
source where possible. In this regard  
use good work practices and follow the  
recommendations of the manufacturer/-  
supplier, OSHA/NIOSH, and occupatio-  
nal and trade associations. A water  
attachment kit is available for your cut-off  
machine and should be used for dust  
suppression when wet cutting is feasible.  
When the inhalation of dust, mists and  
fumes cannot be eliminated, the operator  
:
DUQLQJꢀ  
When cutting metal, a cut-off machine  
generates sparks which can ignite  
glasses with adequate top and side  
protection complying with ANSI Z 87.1.  
Proper eye protection is a must.  
clothing. Most fabrics used in clothing  
are flammable - even flame retardant  
fabrics will ignite at higher temperatures.  
To reduce the risk of burn injury STIHL  
recommends wearing clothing made of  
leather, wool, flame-retardant treated  
Wear an approved safety hard hat to  
protect your head. cut-off machine noise  
may damage your hearing.  
76  
and any bystanders should always wear  
a respirator approved by NIOSH/MSHA  
for the material being cut.  
7+(ꢁ&87ꢄ2))ꢁ0$&+,1(  
Abrasive wheels for free-hand cutting  
are subjected to particularly high  
bending and compressive stresses.  
Parts of the cut-off machine, illustrations  
and definitions of the parts see pages  
2
and 3.  
:DUQLQJꢀ  
:DUQLQJꢀ  
Unauthorized wheels may shatter or  
break. Use only STIHL wheels or other  
authorized wheels with approved RPM  
ratings.  
Cutting masonry, concrete and other  
materials with silica in their composition  
may give off dust containing crystalline  
silica. Silica is a basic component of  
sand, quartz, brick clay, granite and  
numerous other minerals and rocks.  
Repeated and/or substantial inhalation  
of airborne crystalline silica can cause  
serious or fatal respiratory diseases,  
including silicosis. In addition, California  
and some other authorities have listed  
respirable crystalline silica as a sub-  
stance known to cause cancer. When  
cutting such materials, always follow the  
respiratory precautions mentioned  
above.  
:DUQLQJꢀ  
Never modify a cut-off machine in any  
way. Only attachments supplied by  
STIHL or expressly approved by STIHL  
for use with the specific STIHL cut-off  
machine models are authorized.  
Although certain unauthorized attach-  
ments are useable with the STIHL  
powerhead, their use may, in fact be  
extremely dangerous.  
Inspect the abrasive  
wheel frequently and  
replace immediately if the  
abrasive wheel is cracked  
or warped. Cracked or  
warped wheels may shatter or break  
and cause serious personal injury.  
Out-of-round or unbalanced abrasive  
wheels increase vibration and reduce  
the service life of the cut-off machine.  
Use STIHL wheels approved for this unit.  
Abrasive wheels are heat sensitive.  
:DUQLQJꢀ  
Dust may collect on the powerhead,  
especially around the carburetor and  
may collect gasoline resulting in danger  
of fire. Clean dust from the powerhead  
regularly.  
:DUQLQJꢀ  
Breathing asbestos dust is dangerous  
and can cause severe or fatal injury,  
respiratory illness or cancer. The use  
and disposal of asbestos-containing  
products have been strictly regulated by  
OSHA and the Environmental Protection  
Agency. Do not use your cutting-off  
machine to cut or disturb asbestos,  
asbestos-containing products, or pro-  
ducts such as pipes which are wrapped  
or covered with asbestos insulation. If  
you have any reason to believe that you  
might be cutting asbestos, immediately  
contact your employer or a local OSHA  
representative.  
Always store your cut-off machine in a  
place where the cutting wheel is not  
exposed to direct sunlight or other  
sources of heat. Store spare cutting  
wheels in a dry place where there is no  
risk of frost damage. Failure to follow  
these directions may cause the wheel to  
shatter or crack in use causing serious  
or fatal injury.  
$EUDVLYHꢁZKHHOV  
:DUQLQJꢀ  
Before assembling your cutting wheel  
make sure that the maximum operating  
wheel speed is above or equal to the  
spindle speed of your cut-off machine as  
provided in the Specifications of this  
manual.  
76  
'
LDPRQGꢁDEUDVLYHꢁZKHHOV  
7+(ꢁ86(ꢁ2)ꢁ7+(ꢁ&87ꢄ2))ꢁ0$&+,1(  
7UDQVSRUWLQJꢁWKHꢁ&XWTXLN  
:
DUQLQJꢀ  
Never use carbide-tipped, wood-cutting  
or circular saw blades. They can cause  
severe personal injury from reactive  
forces, blade contact or thrown objects.  
Your STIHL dealer stocks a range of  
special abrasive wheels for the many  
applications of the cut-off machine.  
Diamond abrasive wheels have a much  
better cutting performance than the  
abrasive wheels. The wheels are steel  
centered and diamond particles are  
imbedded in their cutting edges.  
:DUQLQJꢀ  
Always stop the engine before putting a  
cut-off machine down or carrying it. The  
abrasive wheel continues to rotate for a  
short while after the throttle trigger is  
released (flywheel effect). Carrying a  
cut-off machine with the engine running  
is extremly dangerous. Accidental  
acceleration of the engine can cause the  
wheel to rotate. Avoid touching the hot  
muffler.  
They can be used for concrete, asphalt,  
natural stone, clay pipe, brick and the  
like.  
:
DUQLQJꢀ  
Use of the wrong abrasive wheel or  
material for which it was not designed  
may cause that wheel to shatter causing  
serious or fatal injury.  
They are not suitable for cutting metal or  
other materials.  
Wet or dry cutting is possible. With wet  
cutting you get a longer life of your  
wheel. Water attachments are available  
for your STIHL cut-off machine.  
See the appropriate section of your  
owner’s manual.  
By hand: When carrying your cut-off  
machine by hand, the engine must be  
stopped and the cut-off machine must  
be in the proper position. Grip the front  
handle and place the muffler at the side  
away from the body.  
Only use the abrasive wheel approved  
for the type of material to be cut. There  
are different abrasive wheels each  
specially marked, for example:  
1.  
Stone  
Also can be used for concrete,  
masonary, reinforced concrete  
and brick cutting.  
:
DUQLQJꢀ  
Do not remount a used diamond  
abrasive wheel without first inspecting  
for under-cutting, flatness, core fatigue,  
segment damage or loss, signs of  
overheating (discoloration) and possible  
arbor hole damage.  
:DUQLQJꢀ  
Always protect the cutting wheel from  
hitting the ground or any other objects.  
Damaged wheels may shatter and  
cause serious or fatal injury.  
2.  
3.  
4.  
Steel  
Can be used for all ferrous metal  
cutting.  
Asphalt  
Also can be used for aggregate  
concrete cutting.  
Ductile iron  
Also can be used for certain grades  
of cast iron (SG 17-24), bronze and  
copper cutting.  
Check the wheel for cracks and make  
sure that no pieces have broken off the  
wheel before use.  
%\ꢁYHKLFOHꢆꢁProperly secure your  
cut-off machine to prevent turnover, fuel  
spillage and damage to the cut-off  
machine.  
Always fit the wheel so that the arrow on  
the wheel points in direction of the  
rotation of the spindle.  
1HYHUꢁWUDQVSRUWꢁZLWKꢁFXWWLQJꢁZKHHOꢁ  
PRXQWHGꢇꢁ  
For cutting composite materials please  
ask your STIHL dealer.  
76  
A wheel damaged during transportation  
may shatter during operation and cause  
serious personal injury.  
make sure the hexagonal collar nuts for  
the cast arm are tightened securely.  
Check V-belt tension after one hour of  
operation and correct if necessary.  
:  
DUQLQJꢀ  
Gasoline is an extremely  
flammable fuel. If spilled or  
ignited by a spark or other  
ignition source, it can cause  
fire and serious burn injury  
3UHSDUDWLRQꢁIRUꢁWKHꢁXVHꢁRIꢁWKHꢁ  
FXWꢄRIIꢁPDFKLQH  
:DUQLQJꢀ  
ꢉIRUꢁ76ꢁꢊꢃꢋꢁDQGꢁ76ꢁꢊꢅꢋꢁRQO\ꢌ  
or property damage. Use extreme cau-  
tion when handling gasoline or fuel mix.  
Do not smoke or bring any fire or flame  
near the fuel.  
For assembly, follow the procedure  
described at the appropriate section of  
your owner’s manual.  
The STIHL TS 350 and TS 360  
TM  
Cutquik is supplied with a fuel filler  
elbow connector to facilitate easier  
refueling. Always keep the connector  
and fuel filler cap tightened and properly  
sealed. A loose or improperly seated  
connector or cap may vibrate loose  
during operation causing fuel spillage  
which may result in a fire which can  
cause serious or fatal injury. Never  
operate the unit with a cracked, broken  
or improperly seated or adjusted filler  
neck. This could permit fuel leakage and  
lead to fire. Do not fill tank above the  
threefourths level of the neck entry  
diameter into the tank. Do not fill tank  
above the "max" line on the fuel filler  
elbow. Overfilling reduces the room in  
the tank for fuel expansion and may lead  
to fuel spillage through the tank vent and  
risk of fire.  
Before operation of your cut-off machine  
be sure the controls (e.g. throttle trigger,  
stop switch.) and the safety devices are  
working properly, the carburetor idle and  
maximum speed are correctly adjusted,  
and the wheel guard is in place and  
securely fastened to your unit.  
)XHOLQJꢁ,QVWUXFWLRQV  
Fuel your cut-off machine in well-ventila-  
ted areas, outdoors only.  
Always shut off the engine and allow it to  
cool before refueling. Relieve fuel tank  
pressure by loosening the fuel cap  
slowly.  
All wheels should be carefully inspected  
for good condition before mounting.  
Select bare ground for fueling and move  
at least 10 feet (3 m) from fueling spot  
before starting the engine. Wipe off any  
spilled fuel and check for leakage.  
Adjust the wheel guard so  
that sparks, dust and cut  
material are deflected  
away from the operator,  
and cannot reach  
flammable surroundings. See operating  
instructions of your owner’s manual.  
:DUQLQJꢀ  
If fuel gets spilled on clothes, especially  
trousers, it is very important to change  
clothes immediately. Do not rely upon  
evaporation. Flammable quantities of  
fuel may remain on clothes after a spill  
for longer than expected. Cutting metal  
with cut-off machine when clothes are  
wet or damp from gasoline is extremely  
dangerous as the operator’s clothes  
Never operate a cut-off machine that is  
damaged, improperly adjusted or not  
completely and securely assembled.  
Inspect for safety in operation.  
)XHOLQJ  
Your STIHL cut-off machine uses an  
oil-gasoline mixture for fuel (see chapter  
"Fuel" of your owner’s manual).  
Proper tension of the V-belt is important.  
In order to avoid a false setting the  
tensioning procedure must be followed  
as described in your Manual. Always  
76  
might catch fire and cause serious or  
fatal injury.  
Do not allow the grip to snap back, but  
guide the starter rope slowly back to  
permit the rope to rewind properly.  
Failure to follow this procedure may  
result in injuries to hand or fingers and  
may damage the starter mechanism.  
Always stop the engine and be sure the  
wheel has stopped rotating before  
setting down the cut-off machine.  
Always make sure that the fuel cap is  
tightened securely. Check for fuel  
leakage while refueling and during  
operation. If a fuel leak is suspected,  
do not start or run the engine until leak is  
fixed and spilled fuel has been wiped  
away.  
:RUNLQJꢁ&RQGLWLRQV  
:  
DUQLQJꢀ  
Unit vibrations can  
Operate the cut-off machine under good  
visibility and daylight conditions only.  
cause an improperly  
tightened fuel cap to  
loosen or come off and  
spill quantities of fuel.  
:DUQLQJꢀ  
Your cut-off machine  
In order to reduce risk of fuel spillage  
and fire, tighten fuel cap by hand with as  
much force as possible.  
The screw driver end of the STIHL  
combination wrench or other similar tool  
can be used as an aid in tightening  
slotted fuel caps.  
produces poisonous  
exhaust fumes as soon  
as the combustible  
Do not drop start. This method is very  
dangerous because you may loose  
control of the cut-off machine.  
Place the cut-off machine on firm ground  
or other solid surface in an open area.  
engine is running. These  
gases (e.g. carbon monoxide) may be  
colorless and odorless.  
Maintain a good balance and secure  
footing. Be absolutely sure that the  
cutting wheel is clear of you and all other  
obstructions and objects, including the  
ground; because when the engine starts  
at starting-throttle, engine speed will be  
fast enough for the clutch to engage  
V-belt pulley and turn the wheel. Never  
attempt to start the cut-off machine  
when the abrasive wheel is in a cut.  
When you pull the starter grip, don’t  
wrap the starter rope around your hands.  
To reduce the risk of serious or fatal  
injury from breathing toxic fumes, never  
run the cut-off machine indoors or in  
poorly ventilated locations. Ensure  
proper ventilation when working in  
trenches or other confined areas.  
6
WDUWLQJ  
:DUQLQJꢀ  
Your cut-off machine is a one-person  
tool. Do not allow otherpersons to be  
near the cut-off machine. Start and  
operate your cut-off machine without  
assistance. For specific starting instruc-  
tions, see the appropriate section of your  
owner’s manual.  
76  
Never use the cut-off machine with one  
hand. Your STIHL cut-off machine is  
designed for hand-held use or operation  
on a cut-off machine cart. Cutting with  
your cut-off machine resting on the  
ground or other surface can cause  
excessive wear to the bracket designed  
to protect the bottom of the tank  
Avoid standing in direct line with the  
wheel.  
:DUQLQJꢀ  
Sparks from cutting metal  
can burn or cause cloth-  
ing to catch fire. Don’t use  
a cut-off machine on flam-  
mable ground. Always direct sparks  
away from the operator or any flamm-  
able surroundings.  
:DUQLQJꢀ  
Take extreme care in wet and freezing  
weather (rain, snow, ice). Clear the area  
where you are working.  
housing. Loss of fuel and personal injury  
from fire may result. Replace damaged  
or badly worn brackets immediately.  
:
DUQLQJꢀ  
:DUQLQJꢀ  
Avoid stumbling on obstacles and watch  
out for holes or ditches. Be extremely  
cautious when working on slopes or  
uneven ground.  
To reduce the risk of injury from fire,  
do not cut into any pipe, drum or other  
container without first insuring that it  
does not contain volatile or flammable  
substance.  
Grip: Always hold the cut-off machine  
firmly with both hands when the engine  
is running. Place your left hand on front  
handle bar and your right hand on rear  
handle and throttle trigger.  
:
DUQLQJꢀ  
2SHUDWLQJꢁ,QVWUXFWLRQV  
Never operate the cut-off machine with  
the starting-throttle lock engaged as this  
does not permit proper control of the  
speed of the unit and may lead to  
serious injury.  
Left-handed users should follow this  
instruction too.  
Wrap your fingers tightly around the  
handles, keeping the handles cradled  
between your thumbs and forefingers.  
Make sure your cut-off machine handles  
and grip are in good condition and free  
of moisture, pitch, oil or grease.  
:DUQLQJꢀ  
The wheel guard is adjustable. It is  
extremely important that the wheel  
guard is in place and set to suit the type  
of work and your stance. The guard  
should always be adjusted so that the  
user is not endangered by particles of  
the material being cut, sparks or pieces  
of damaged wheels either directly or by  
ꢏꢋ  
76  
ricochet. Failure to follow this instruction  
could result in serious or fatal injury.  
The ideal working speed of the cut-off  
machine depends on many factors, e. g.,  
the material being cut, the type and  
quality of the cutting wheel.  
piece can be easily broken afterwards.  
Do not cock, jam or wedge the wheel in  
the cut.  
3. Be certain water is applied to both  
sides of wheel, since uneven  
distribution can cause "one sided"  
wear with possible wheel breakage.  
:DUQLQJꢀ  
4. Use these wheels up the same day.  
Do not store and reuse a wheel that  
has been used with water.  
Do not use abrasive wheels for rough  
grinding. Large bending stresses occur  
during such work and abrasive wheels  
may shatter or break and could cause  
serious or fatal injury.  
It is essential to determine the direction  
of the cut exactly before applying the  
abrasive wheel to the work. Wheels are  
constructed for UDGLDOꢁpressure only.  
,PSRUWDQWꢁ$GMXVWPHQWV  
/
DWHUDO pressure must be avoided.  
If a cut-off machine cart is used, sweep  
debris from the path of the wheels as  
such may cause flexing of the abrasive  
wheel. This would result in high frictional  
forces and thus greatly reduce the  
engine power available for the actual  
cutting work.  
At correct idle speed, wheel should not  
turn. For direction to adjust idle speed,  
see the appropriate section of your  
owner’s manual.  
Check for cracks and make sure that no  
pieces have broken off from the wheel  
when it is stopped.  
Check the wheel guard for cracks. If you  
discover any cracks, fit a new guard.  
Do not use a cut-off machine with incor-  
rect idle speed adjustment. The rotating  
wheel may cause injury.  
:DUQLQJꢀ  
Always use the cart to cut in a straight  
line.  
Hold the cut-off machine steady. Do not  
change the direction of the cut during  
the cut as this may produce a high  
torsional load on the abrasive wheel and  
may cause it to break or shatter.  
Have your STIHL dealer check your  
cut-off machine and make proper  
adjustments or repairs.  
:HWꢁFXWWLQJꢁZLWKꢁDEUDVLYHꢁZKHHOV  
Never touch a rotating wheel with your  
hand or any part of your body.  
When cutting masonry with a water  
attachment:  
To achieve a clean and efficient cut, pull  
the abrasive wheel across the work or  
move it "to and fro" in the cutting  
direction. Do not use force to push the  
abrasive wheel into the work.  
1. Make certain water does not flow on  
wheel that is not running, since the  
wheel will absorb water and that will  
affect wheel balance.  
5HDFWLYHꢁIRUFHV  
:DUQLQJꢀ  
Insert the wheel into the material only as  
deep as necessary to make the cut.  
To reduce the amount of dust created,  
do not cut all the way through stone and  
concrete materials - leave a thin piece  
uncut. For most such materials, this  
Reactive forces may occur at any time  
the cutting wheel on at cut-off machine  
is rotating. If the wheel is slowed or  
stopped by frictional contact with any  
solid object or by a pinch, reactive forces  
may occur instantly and with great force.  
2. Shut water off before wheel stops  
so that excess water will be  
dissipated.  
76  
ꢏꢏ  
These reactive forces may result in the  
operator losing control of the cut-off  
machine, which may, in turn, result in  
serious or fatal injury.  
wheels, circular saw blades, carbide  
tipped blades, rescue blades or wood-  
abrasive or toothed blades of any nature  
on a cut-off machine. The use of such  
wheels or blades will greatly increase  
the risk of loss of control and severe  
personal injury or death from reactive  
forces, since the chipped section of an  
abrasive wheel, or the teeth of a saw  
blade may catch in the material being  
cut and generate substantially greater  
reactive forces.  
:
DUQLQJꢀ  
To reduce the risk of injury from loss of  
control or from the shattering of an  
abrasive wheel:  
An understanding of the causes of these  
reactive forces may help you avoid loss  
of control. Reactive forces are exerted in  
a direction opposite to the direction in  
which the wheel is moving at the point of  
contact or pinch.  
1
.
.
Hold the cut-off machine firmly with  
both hands.  
2
Maintain good balance and footing at  
all times. Never cut while standing  
on a ladder.  
Pull-away, climbing and rotational  
forces.  
3
.
Do not exceed the maximum  
operating speed marked on the  
wheel.  
Cut-off machines are designed for use  
with abrasive wheels in good condition  
RQO\ꢇꢁMachines designed for use with  
wood-abrasive or other toothed blades  
use different types of guarding systems  
which provide the protection neccessary  
for those types of blades. Machines,  
such as a cut-off machine, which are  
designed for use with abrasive wheels,  
require a different guarding system  
which is not designed to provide protec-  
tion against all dangers presented by  
circular saw blades, carbide-tipped  
blades, rescue blades or wood-abrasive  
or toothed blades of any nature.  
The most common reactive forces are  
pull-away and climbing. If the contact is  
at the bottom of the wheel, a cut-off  
machine will try to pull away from the  
operator (pull-away). If the contact is at  
the front of the wheel, the wheel may  
attempt to climb the object being cut  
4
.
.
Do not use a wheel that has been  
dropped.  
5
Never use circular saw blades,  
carbide-tipped blades, rescue  
blades, wood-abrasive blades or  
toothed blades of any nature. Their  
use increases the risk of injury from  
reactive forces, blade contact and  
thrown tips.  
(climbing). If the wheel is severely  
pinched at the front, the wheel may be  
instantly thrown up and back towards  
the operator with a great force in a  
rotational motion. The greater the force  
generated, the more difficult it will be for  
the operator to control the cut-off  
machine. Any of the reactive forces can,  
in some circumstances, cause the  
operator to lose control of a cut-off  
machine, allowing the rotating wheel to  
come into contact with the operator.  
Severe personal injury or death can  
result.  
6
.
.
Do not cut any material for which the  
abrasive wheel is not authorized.  
7
Position the cut-off machine in such  
a way that your body is clear of the  
abrasive attachment.  
8
.
.
Begin abrasive and continue at full  
throttle.  
Use only cutting attachment authorized  
by STIHL. 1HYHUꢁuse chipped abrasive  
9
Do not overreach.  
ꢏꢐ  
76  
1
5. Be alert to shifting of the work piece  
or anything that could cause the cut  
to close and pinch the wheel.  
Follow the maintenance and repair  
instructions in the appropriate section of  
your owner’s manual.  
1
6. Release the pressure on the  
cut-off machine as you reach the  
end of the cut. Too much pressure  
may cause the operator to lose  
control of the cut-off machine when  
the abrasive wheel completes the  
cut. The abrasive wheel may con-  
tact the operator or strike some  
foreign object and shatter.  
Use only STIHL replacement parts for  
maintenance and repair. Use of parts  
manufactured by others may cause  
serious or fatal injury.  
:DUQLQJꢀ  
Always stop the engine and make sure  
that the wheel is stopped before doing  
any maintenance or repair work or  
cleaning the cut-off machine. Do not  
attempt any maintenance or repair work  
not described in your owner’s manual.  
Have such work performed at your  
STIHL service shop only.  
1
7. Use extreme caution when  
re-entering a cut and do not turn  
the wheel at an angle or push the  
wheel into the cut as this may result  
in a pinching of the wheel.  
1
0. Do not cut above shoulder height.  
Clean grinding dust after finishing work.  
Empty the fuel tank before storing for  
longer than a few days.  
0
DLQWHQDQFHꢑꢁ5HSDLUꢁDQGꢁ6WRULQJꢁ  
11. Use your cut-off machine for abrasive RIꢁWKHꢁ&XWꢄ2IIꢁ0DFKLQH  
only. It is not designed for prying or  
shoveling away any objects.  
Fuel may only be stored in correctly  
labeled and approved containers.  
Avoid direct skin contact and do not  
in-hale the petrol vapours.  
0DLQWHQDQFHꢑꢁUHSODFHPHQWꢑꢁRUꢁUHSDLU  
RIꢁWKHꢁHPLVVLRQꢁFRQWUROꢁGHYLFHVꢁDQG  
V\VWHPVꢁPD\ꢁEHꢁSHUIRUPHGꢁE\ꢁDQ\  
QRQURDGꢁHQJLQHꢁUHSDLUꢁHVWDEOLVKPHQW  
RUꢁLQGLYLGXDOꢇꢁ+RZHYHUꢁLIꢁ\RXꢁFODLP  
ZDUUDQW\ꢁIRUꢁDꢁFRPSRQHQWꢁZKLFKꢁKDV  
QRWꢁEHHQꢁVHUYLFHGꢁRUꢁPDLQWDLQHGꢁSURꢄ  
SHUO\ꢁRUꢁLIꢁQRQDSSURYHGꢁUHSODFHPHQW  
SDUWVꢁZHUHꢁXVHGꢑꢁ67,+/ꢁPD\ꢁGHQ\  
ZDUUDQW\ꢇ  
1
2. Do not grind on side of the abrasive  
wheel.  
1
3. Do not twist, thrust, knock or drop the  
machine. This can cause damage  
to the wheel.  
Keep the handles dry, clean and free of  
oil and fuel.  
Tighten all nuts, bolts and screws except  
the carburetor adjustment screws after  
each use.  
1
4. Be especially alert for reactive forces  
when abrasive with the front of the  
wheel.  
Never operate a cut-off machine that is  
damaged, improperly adjusted or not  
completely or securely assembled.  
76  
ꢏꢊ  
6WRULQJꢁWKHꢁ0DFKLQH  
your cut-off machine if the screen is  
missing or damaged.  
For periods of about 3 months or longer:  
:
DUQLQJꢀ  
Never test the ignition system with  
ignition wire terminal removed from  
spark plug or with unseated spark plug,  
since uncontained sparking may cause  
a fire.  
Drain and clean the fuel tank.  
For any maintenance please refer to the  
maintenance chart DQGꢁWRꢁWKHꢁZDUUDQW\  
VWDWHPHQW near the end of this manual.  
Run engine until carburetor is dry -  
this helps prevent the carburetor  
diaphragms sticking together.  
Remove the abrasive wheel.  
Thoroughly clean the machine -  
pay special attention to the  
cylinder fins and air filter.  
Store spare wheels on a flat surface in a  
dry place preferably at a constant  
temperature where there is not risk of  
frost, preferably at a constant  
temperature. Store cut-off machine in a  
high or locked place, away from children.  
:
DUQLQJꢀ  
To reduce the risk of fire and burn injury,  
use only spark plugs authorized by  
STIHL. Always press spark plug boot  
snugly onto spark plug terminal of the  
proper size. (Note: If terminal has  
detachable SAE adapter nut, it must be  
attached.) A loose connection between  
spark plug terminal and ignition wire  
connector in the boot may create arcing  
that could ignite combustible fumes and  
cause a fire. Keep spark plug clean, and  
make sure ignition lead is in good  
condition.  
Store the machine in a dry, high  
or locked location - out of the  
reach of children and other  
unauthorized persons.  
Do not store a cut-off machine with a  
wheel mounted on the machine.  
:DUQLQJꢀ  
Do not operate your cut-off machine if  
the muffler is damaged, missing or modi-  
fied. An improperly maintained muffler  
will increase the risk of fire and hearing  
loss.  
Never touch a hot muffler or spill fuel or  
other flammable liquid over it. Burn inju-  
ries or fire will result. If your muffler was  
equipped with a spark-arresting screen  
to reduce the risk of fire (e. g. in the USA,  
Canada and Australia), never operate  
ꢏꢂ  
76  
Mounting the Arbor Bearing and Guard  
Top:  
V-belt in position for inboard mounting  
Center: Tightening hex. head screw  
Bottom: V-belt in position for outboard mounting  
The cutting blade drive (bearing with arbor and blade  
guard) must be assembled before the machine is used for  
the first time. The arbor bearing can be mounted to the  
inboard or outboard side of the cast arm to suit cutting  
requirements. Under normal circumstances the drive  
should be mounted inboard of the arm because of the  
better balance and only mounted outboard when required.  
Inboard mounting  
First fit V-belt (1) on the belt pulley (2) and position the  
bearing plate (3) against the inside of the cast arm (4) so  
that the tapped holes line up with the slots in the cast arm.  
Position V-belt guard (5) against the outside of the arm  
(
4). Insert a hex. head screw (6) through one of the two  
front holes and screw it into the bearing plate-move V-belt  
guard to and fro to ease insertion. Now let go of the  
bearing. Fit the other two screws (6) through the holes in  
the V-belt guard (5) and screw them into the bearing plate  
-
the eccentric adjuster (7) must be fitted on the rear  
screw.  
Outboard mounting  
Position the bearing plate (3) against the outside of the  
arm (4) and fit the V-belt (1) on the belt pulley (2). If the  
V-belt is new, this operation is easier if the M 10 hex. head  
nut (8) is turned counterclockwise with the combination  
wrench (17 mm), i.e. this turns the belt pulley (2). Position  
bearing plate (3) so that the tapped holes line up with the  
slots in the arm.  
TS 350  
15  
Tensioning the V-belt  
Top:  
Inserting hex. head screw  
Turning eccentric adjuster to tension V-belt  
Bottom: Bearing mounted outboard  
To tension the V-belt, first slacken off the two front hex.  
head screws (6) and moderately tighten the rear one (with  
eccentric adjuster). Then use a 13 mm open end wrench  
to turn the eccentric adjuster (7) clockwise. This causes  
the bearing to be shifted away from the engine and thus  
tension the V-belt.  
Once the correct tension has been reached, release the  
eccentric adjuster (7) (as the rear hex. head screw has  
been tightened down slightly the bearing and adjuster  
remain in the set position). Then finally tighten down the  
hex. head screws (6), starting with the rear one (with  
eccentric adjuster).  
Fit the V-belt guard (5) on the inside of the arm. Insert a  
hex. head screw (6) through one of the two front holes  
and screw it into the bearing plate (3) - move V-belt guard  
The V-belt is correctly tensioned if it can be depressed  
3
3
8
") with moderate thumb pressure.  
(
5) to and fro to ease insertion. The assembly sequence is  
otherwise as for "Inboard mounting".  
slightly (5-10 mm/ /16- /  
Overtensioning of the V-belt will accelerate wear.  
When the cutting wheel is mounted outboard the wheel  
guard does not have the full 360° adjustment since the  
movement of the adjusting lever is restricted by the  
handlebar mounting, i. e. reduced by about 20°.  
On a new machine, or if a new V-belt has been fitted, it is  
advisable to check V-belt tension after about 1 operating  
hour and correct it if necessary.  
16  
TS 350  
Abrasive Wheels  
Limiting adjustment on  
abrasive wheel guard  
Adjustment range of abrasive wheel guard  
Cutting wheels for free-hand cutting operations are sub-  
jected to particularly high bending and compressive stres-  
ses. STIHL has therefore developed - together with lead-  
ing abrasive wheel manufacturers - top quality cutting  
blades which exactly match the engine characteristics of  
the cut-off-saw. They are of a consistently high quality  
and perfectly balanced.  
Out-of-round or poorly balanced abrasive wheels  
increase vibration and reduce the service life of the  
cut-off-saw. Good abrasive performance can only be  
achieved with the abrasive wheels supplied by STIHL.  
On the USA version a stop (1) is attached to the cut-off-  
saw's bearing plate.  
Abrasive wheels are heat sensitive. Always store your  
cutoff-saw in a place where it is not exposed to direct  
sunlight or other sources of heat.  
The rubber buffer (2) of this stop projects through the  
flange of the abrasive wheel guard so that its adjustment  
is limited to the range shown (see illustration). This  
prevents the guard being turned too far.  
Store spare cutting wheels in a dry place where there is  
no risk of frost, preferably at a constant temperature.  
Your STIHL dealer stocks a range of special abrasive  
wheels (3 and 6 mm / 0.12 and 0.24 in thick) for the mani-  
fold applications cut-off-saw. For example, wheels for  
abrasive bituminous material, gravel asphalt, stone, con-  
crete, clay pipe, structural steel, highly alloyed steel, cast  
iron, non-ferrous metals etc.  
It is necessary to take out the mounting screws (3) and  
remove the rubber buffer (2) to turn the guard through  
approx. 180° when the abrasive wheel is fitted on the out-  
board side of the cast arm. Then turn the guard to the  
required position and refit the rubber buffer on the stop.  
TS 350  
17  
Mounting the abrasive Wheel  
Top:  
Blocking the arbor  
Center: Removing hex. head screw  
Bottom: Rear thrust washer correctly positioned  
The engine must be switched off and the arbor blocked  
before mounting or removing the abrasive wheel. To do  
this, push the locking pin squarely through the hole in the  
V-belt guard. If one of the V-belt pulley spokes is in the  
way, use the combination wrench to turn the arbor until the  
locking pin can be inserted.  
Slacken off and remove the M 10 hex. head screw with the  
combination wrench (17 mm) and take it off the arbor  
together with the front thrust washer.  
The cutting wheel can now be pulled off the arbor and  
taken out of the guard. This operation is made easier if the  
blade guard is turned so that its lower edge is vertical.  
Before fitting the new abrasive wheel, check that the rear  
thrust washer is positioned so that the notch in its center  
hole engages over the lug on the arbor.  
Mount the new abrasive wheel in the reverse sequence to  
that described above. Make sure that the locking tab on  
the front thrust washer engages in one of the two slots in  
the arbor. Use combination wrench to securely tighten the  
M 10 hex. head screw.  
Pay attention to arrows for direction of rotation when fitting  
a diamond abrasive wheel.  
If a wider kerf is required (e. g. for installing induction  
loops in road surfaces), two diamond abrasive wheels  
can be used side by side. In such a case it is essential to  
ensure that the segments of both wheels are positioned  
exactly next to one another.  
Important! Two composite wheels must never be used  
simultaneously, for they may break and cause injuries  
as they wear down unevenly.  
18  
TS 350  
Aˆryꢀ€v‘  
Aˆryvt  
This engine is certified to operate on  
unleaded gasoline and with the  
mix ratio 50:1.  
We recommend STIHL 50:1 two-stroke  
engine oil since it is specially formulated  
for use in STIHL engines.  
Before fueling, clean the filler cap  
and the area around it to ensure that no  
dirt falls into the tank.  
Your two-stroke engine requires a  
mixture of brand-name gasoline and  
quality two-stroke engine oil with the clas-  
sification TC.  
Do not use BIA or TCW (two-stroke  
water cooled) mix oils!  
Always thoroughly shake the mixture in  
the canister before fueling your machine.  
Xhꢁvtꢂ  
Take care when handling gasoline.  
Avoid direct contact with the skin and  
avoid inhaling fuel vapour.  
In order to reduce the risk of burns or  
other personal injury from escaping gas  
vapor and fumes, remove the fuel filler  
cap carefully so as to allow any pressure  
build-up in the tank to release slowly.  
Use regular branded unleaded gasoline  
with a minimum octane rating of  
90 RON (U.S.A./Canada: pump octane  
The canister should be kept tightly  
closed in order to avoid any moisture  
getting into the mixture.  
min. 89!). If the octane number of the  
regular grade gasoline in your area is  
lower use premium unleaded fuel.  
Fuel with a lower octane rating may  
result in preignition (causing "pinging")  
which is accompanied by an increase in  
engine temperature. This, in turn,  
increases the risk of the piston seizure  
and damage to the engine.  
Xhꢁvtꢂ  
After fueling, tighten fuel cap  
The fuel tank and the canister in which  
fuel mix is stored should be cleaned  
from time to time.  
as securely as possible by hand.  
Aˆryꢀ€v‘ꢀhtr†)  
The chemical composition of the fuel is  
also important. Some fuel additives not  
only detrimentally affect elastomers  
Only mix sufficient fuel for a few days  
work, not to exceed 3 months of storage.  
Store in approved safety fuel-canisters  
only. When mixing, pour oil into the  
canister first, and then add gasoline.  
(carburetor diaphragms, oil seals, fuel  
lines etc.), but magnesium castings as  
well. This could cause running problems  
or even damage the engine. For this  
reason it is essential that you use only  
name branded fuels!  
Gaso-  
line  
Oil (STIHL 50:1 or  
equivalent branded TC oils)  
Change the fuel pick up body every year.  
Before storing your machine for a long  
period, drain and clean the fuel tank and  
run engine until carburetor is dry.  
US gal.  
1
US fl.oz  
Use only STIHL two-stroke engine oil or  
equivalent branded two-stroke air-  
cooled engine oils with the classification  
TC for mixing.  
2.6  
6.4  
12.8  
2
5
1/2  
Dispose empty mixing-oil canisters only  
at authorized disposal locations.  
UTꢀ"$ꢃ  
(
Starting  
Top:  
Choke lever in "CHOKE" position (cold start)  
Center: Stop switch away from "Stop"  
Bottom: Starting-throttle position  
To start, place cut-off-saw on ground, make sure you  
have a firm foothold and the cutting blade is clear of all  
obstructions. Nobody else should be standing within the  
working range of the machine.  
Starting procedure  
1
. If the engine is cold, move choke lever (1) to "Choke".  
If the engine is warm, move choke lever (1) away from  
"
Choke". This procedure also applies when the engine  
has been running but is still cold.  
2
3
. Move stop switch (2) away from "STOP".  
. Set throttle trigger (3) to half-throttle position by  
pressing in throttle trigger interlock (4), throttle trigger  
(
3) and starting-throttle lock (5) in that order. Let go of  
throttle trigger (3) first and then the starting-throttle-lock  
5).  
(
4
5
. Now hold the saw firmly on the ground with your left  
hand on the handlebar (6).  
. Pull starter grip (5) slowly with your right hand until you  
feel the starter engage. Then give starter rope a brisk,  
strong pull, but do not pull it out more than approx.  
7
0 cm (27.5 in) as it might otherwise break.  
Continue cranking until engine begins to fire. Then, if  
you are starting from cold, move choke lever (1)  
immediately away from "Choke" (choke opens) and pull  
again.  
6
7
. As soon as the engine is running, disengage starting  
throttle lock (5) immediately by briefly squeezing the  
throttle trigger so that the engine can settle down to  
idle speed.  
. The engine is stopped by moving the stop switch (2) to  
the "STOP" position.  
20  
TS 350  
Top:  
Starting  
Center: Throttle trigger in idle position  
Bottom: Stop switch in "STOP" position  
Points to observe when starting:  
The choke lever is mechanically connected to the  
carburetor's choke valve. The choke valve is closed when  
the choke lever is on "Choke" and open when the choke  
lever is moved away from "Choke".  
When starting a cold engine only keep the choke lever in  
the "Choke" position until the engine begins to fire. Then  
move the choke lever immediately, away from "Choke",  
even if the engine stops and you have to repeat the  
starting procedure. If you leave the choke lever on  
"
Choke", the combustion chamber will flood and stall the  
engine.  
If you have moved the choke lever away from "Choke"  
after the engine fired and the engine still does not run after  
several attempts, it is already flooded. In such a case,  
remove and dry off the spark plug. Clear the combustion  
chamber by pulling starter rope several times with the  
spark plug still removed and the stop switch in the "STOP"  
position. When you now try to start, move the choke lever  
away from "Choke", even if the engine is cold, and set the  
throttle trigger to the starting-throttle position.  
In very cold weather only open the choke sligtly after  
starting-move choke lever to center position. Allow engine  
to warm up for a brief period at half-throttle. Then move  
choke lever away from "Choke" and disengage the  
starting throttle lock.  
A new engine or one which has been run until the fuel  
tank is dry will not start first time after fueling because fuel  
only begins to reach the carburetor when the engine has  
been turned over few times on the starter.  
TS 350  
21  
8urpxvtꢀTƒhꢁxꢀQyˆt  
BrrꢁhyꢀI‚‡r†ꢀ‚ꢀPƒrꢁh‡v‚  
T‡hꢁ‡vtꢀs‚ꢁꢀsvꢁ†‡ꢀ‡v€r  
A factory new machine should be run  
with the carburetor set slightly on the  
rich side for the first three tank fillings  
(see chapter on "Carburetor") so that the  
cylinder bore and the bearings receive  
additional lubrication during the break-in  
period.  
A
Wrong fuel mix (too much engine oil in  
the gasoline), a dirty air filter and  
As all the moving parts have to bed in  
during the break-in period, the frictional  
resistances in the engine are greater  
during this period. For this reason the  
engine only develops its maximum  
power after about 5 to 15 tank fillings.  
The carburetor setting must never be  
made leaner in order to achieve an  
apparent increase in power as this could  
cause the engine to exceed its maximum  
permissible rpm (see "Specifications"  
and "Carburetor").  
unfavorable running conditions (mostly  
at part throttle etc.) affect the condition of  
the spark plug. These factors cause  
deposits to form on the insulator nose  
which may result in trouble in operation.  
1
If engine is down on power, difficult to  
start or runs poorly at idling speed,  
first check the spark plug.  
Fit a new spark plug after  
approx. 100 operating hours -  
or earlier if the electrodes are  
badly eroded.  
Remove spark plug -  
see chapter “Starting”:  
Clean dirty spark plug.  
Check electrode gap -  
it should be 0.5mm/0.02" ꢄ6ꢅ-  
readjust if necessary.  
9ˆꢁvtꢀ‚ƒrꢁh‡v‚  
Xhꢁvtꢂ  
After a long period of working at full load  
it is advisable not to shut off the engine  
immediately, but let run for a short while  
at idling speed. This allows the heat  
which has been generated in the engine  
during full throttle operation to be  
dissipated by the flow of cooling air and  
also protects engine-mounted  
To reduce the risk of fire and burn injury,  
use only spark plugs authorized by  
STIHL (see “Specifications”). Always  
press spark plug boot ꢄ!ꢅsnugly onto  
spark plug terminal ꢄ ꢅof the proper  
size. (Note: If terminal has detachable  
SAE adapter nut, it must be attached.)  
A loose connection between spark plug  
terminal and ignition wire connector in  
the boot may create arcing that could  
ignite combustible fumes and cause a  
fire.  
Use only resistor type spark plugs  
of the approved range.  
Rectify problems which have caused  
fouling of spark plug:  
Incorrect carburetor setting, too much oil  
in fuel mix, dirty air filter,  
unfavorable running conditions, e.g.  
operating at part load.  
components (ignition, carburetor) from  
thermal overload.  
!!  
UTꢀ"$ꢃ  
Air Filter  
Top:  
Removing air filter  
Bottom: Component parts in correct sequence  
The air filter's function is to intercept dust and dirt in the  
combustion air and thus reduce wear on engine  
components.  
Clogged air filters reduce engine power, increase fuel  
consumption and make starting more difficult.  
The filter system consists of a prefilter, main filter and  
auxiliary filter. Always clean the prefilter first if engine  
power begins to drop off. It should be knocked out on the  
palm of your hand or blown out with compressed air. The  
prefilter can also be washed out in clean gasoline if it is  
very dirty, but must be completely dry before you refit it.  
For this reason we recommend that you use two prefilters  
in rotation.  
Always renew a dirty main filter. We do not recommend  
cleaning this paper element since the results are  
unsatisfactory and the risk of damaging the filter paper is  
too great.  
If the main filter should fail for any reason (e.g. damage),  
the auxiliary filter will protect the engine from damage.  
Failure of the main filter is indicated by a noticeable layer  
of dirt on the flocked wire mesh of the auxiliary filter. If this  
happens, clean the auxiliary filter when you change the  
main filter.  
When refitting, put the auxiliary filter onto the studs so that  
its sealing edges over the shoulder inside the filter  
housing. Slip the prefilter over the main filter and install.  
As long as the main filter is in good condition there is no  
need to clean the auxiliary filter as it is normally kept free  
from dirt.  
Place silencer and filter cover on the studs, fit wingnuts  
and tighten down moderately.  
Close the choke shutter - move choke lever to "Choke".  
Unscrew the wingnuts (1) and take off the filter cover (2)  
and silencer (3). Pull the prefilter (4) off the main filter (5).  
If necessary, also remove the auxiliary filter (6), knock it  
out on the palm of your hand and wash it in a  
non-flammable cleaning solution (warm soapy water).  
TS 350  
23  
6qwˆ†‡vtꢀ8hꢁiˆꢁr‡‚ꢁ  
H‚‡‚ꢁꢀ€hhtr€r‡  
Tr‡‡vtꢀvqyvtꢀ†ƒrrq  
Exhaust emissions are controlled by the  
design of the fundamental engine  
parameters and components  
It is usually necessary to change the  
setting of the idle speed adjusting screw  
ꢄG6after every correction to the low  
speed adjusting screw ꢄGꢅ.  
(e.g. carburation, ignition, timing and  
valve or port timing) without the addition  
of any major hardware.  
@tvrꢀ†‡‚ƒ†ꢀh‡ꢀvqyrꢀ†ƒrrq  
Set to standard setting!  
The carburetor is set at the factory to  
guarantee an optimum fuel-air mixture  
under all operating conditions.  
L
H
LA  
Turn the idle speed adjusting  
screw ꢄG6ꢅclockwise until  
the cutting wheel starts to run,  
then back off the screw one quarter  
of a turn  
It ensures that your machine will run  
smoothly, be fuel efficient, operate  
reliably and produce low emissions.  
8ˆ‡‡vtꢀurryꢀꢁˆ†ꢀ‚ꢀh‡ꢀvqyrꢀ†ƒrrq  
T‡hqhꢁqꢀ†r‡‡vtꢀhqꢀr‘ƒyhh‡v‚ꢀ‚s  
Set to standard setting!  
†r‡‡vtꢀƒvp‡‚tꢁh€†  
Turn the idle speed adjusting  
Check the air filter and clean or  
replace it if necessary  
Check the spark arresting screen  
and clean or replace it if necessary  
8‚ꢁꢁrp‡v‚ꢀ‚sꢀphꢁiˆꢁr‡‚ꢁꢀ†r‡‡vtꢀs‚ꢁ  
uvturꢁꢀhy‡v‡ˆqr†  
screw ꢄG6counterclockwise until  
the cutting wheel stops running,  
then turn screw another quarter  
turn in the same direction  
If the engine runs unsatisfactorily, slight  
readjustment may be necessary:  
Turn the high speed adjusting  
/4 screw ꢄCꢅcounterclockwise as far  
as stop, i.e. 1/4 turn from max.  
lean setting  
@ꢁꢁh‡vpꢀvqyvtꢀiruh‰v‚ꢁꢆꢀ  
ƒ‚‚ꢁꢀhppryrꢁh‡v‚  
H
1
Check standard setting  
warm up the engine  
Idle setting is too lean (e.g. at cold  
ambient temp.)  
Turn the high speed adjusting  
screw ꢄCꢅclockwise (leaner)  
Turn the low speed adjusting  
/4 screw ꢄGꢅclockwise as far as stop -  
then back off the screw one quar-  
ter of a turn  
L
1
Turn the low speed adjusting  
screw ꢄGꢅcounterclockwise -  
no further than stop -  
until engine runs and accelerates  
smoothly  
Xhꢁvtꢂ  
If you make the setting too lean, the  
engine might be damaged as a result of  
insufficient lubrication and overheating.  
UTꢀ"$ꢃ  
!#  
Rewind Starter  
Top:  
Possible special knots  
Removing the mounting screws  
Bottom: Component parts of the starter assembly  
Replacing the starter rope  
First remove the three screws which retain the fan  
housing. Then take off the fan housing.  
Use a screwdriver or a suitable pair of pliers to carefully  
remove the spring slip (1) from the starter post. Now take  
off the thrust washer (2) and pawl (3) and pull the rope  
rotor (4) off the starter post. Remove remaining rope from  
the rotor and starter grip (5).  
Thread the new rope - Part No. 1122 190 2900 - through  
the top of the starter grip and down through the guide  
bush (6). Pull the rope through the rotor and secure it with  
a simple overhand knot.  
Slide rotor onto the starter post and turn it back and forth  
until the rewind spring's anchor loop (7) engages.  
TS 350  
25  
Installing the spring clip  
Tensioning the rewind spring  
back of the rope rotor. Rotate the rotor back and forth until  
the slotted area engages the starter rewind spring anchor  
loop.  
Tensioning the rewind spring  
Rewind the starter rope by turning the rotor in  
counterclockwise direction until the starter grip has  
reached a distance of about 20 cm (8 in) from the fan  
shroud. Form a loop in the remaining rope next to the rim  
of the rope rotor. Use this loop to turn the rope rotor  
clockwise by three full revolutions and hold the rope rotor  
in place by hand. Pull out and straighten the twisted rope.  
Gradually release the rope rotor and pull in the starter  
rope until it is fully rewound on the rope rotor by spring  
force.  
Now insert pawl in rope rotor and press spring clip onto  
starter post with a suitable pair of pliers, making sure that  
the spring clip engages on the pawl's guide pin and points  
it in the clockwise direction. Then tension rewind spring.  
Replacing a broken rewind spring  
Remove the rope rotor as above. The spring housing  
together with the rewind spring can then be removed from  
the fan housing by turning the fan housing over and let it  
drop out of the recess in the fan housing. A replacement  
spring and spring housing are supplied as an assembly.  
Lubricate the spring with a few drops of non-resinous oil  
before installing it.  
The rewind spring is tensioned correctly if the starter grip  
is held firmly in place against the starter housing by spring  
tension and does not droop. If more tension is required  
add one more turn on the rope rotor. The rope rotor should  
be able to be rotated by at least one-half an extra turn with  
the rope pulled all the way out. If spring tension is too  
great pull out the starter rope, hold the rotor firmly by  
hand, and remove one turn of the rope.  
Drop the rewind spring/housing assembly (with the bottom  
plate area up) into the fan shroud recess. If the spring  
should pop out of its housing during installation re-insert it  
in its housing starting from outside to inside in  
counterclockwise direction. Reassemble the rope rotor as  
above.  
A rewind spring that is tensioned too heavily will  
probably break.  
Re-install the fan shroud with the three retaining screws  
securely tightened.  
26  
TS 350  
Changing the V-belt  
Top:  
Mounting screws on cast arm  
Center: Removing cast arm  
Bottom: Cast arm with V-belt  
Arbor bearing and guard mounting screws  
To change the V-belt, first remove the arbor bearing and  
abrasive wheel guard. To do this, unscrew the three  
mounting screws, take off the V-belt guard and lift the  
arbor bearing and abrasive-blade guard away from the V-  
belt.  
Now remove the three mounting screws from the cast  
arm. Push the engine slightly to one side and take off the  
cast arm.  
Place the new V-belt in the cast arm (see illustration) and  
reassemble. Check the position and freedom of move-  
ment of the V-belt before finally tightening the mounting  
screws. Refit the arbor bearing and abrasive wheel guard  
-
"
refer to "Assembling the Arbor Bearing and Guard" and  
Tensioning the V-belt".  
TS 350  
27  
TM  
Spark arresting screen  
in the muffler  
STIHL Cutquik Cart 4201 710 1403  
and Cutting Depth Limiter 42010071041  
(special accessory)  
The spark arresting screen in the muffler  
must be checked if the engine  
performance deteriorates.  
Unscrew the screw (1)  
Remove the spark arresting  
screen (2) with suitable pliers.  
Clean the soiled spark arresting  
screen, do not widen the mush  
The screen must be replaced if it is  
damaged or if there is a severe  
build-up of carbon  
Refit the spark arresting screen  
Fit the screw  
The TS 350 can be mounted on a cart which greatly  
simplifies handling of the machine and enables smooth,  
straight cuts to be obtained for road repairs and applying  
road markings as well as when abrasive joints and edges.  
A abrasive depth limiter is also available as a special  
accessory and enables a constant depth of cut to be  
maintained when working with a diamond abrasive wheel.  
Do not operate the engine without  
screen in place.  
28  
TS 350  
0DLQWHQDQFHꢀFKDUW  
The following information refers to normal operating conditions.  
The specified intervals must be reduced accordingly when working under  
aggravated conditions (severe dust formation, etc.) and with longer daily  
working hours.  
Visual inspection (condition, absence of leaks)  
x
x
x
x
Complete machine  
Clean  
x
Throttle trigger, throttle trigger interlock,  
slide control  
Filter in fuel tank  
Fuel tank  
Functional test  
Check  
x
Replace  
Clean  
x
x
x
x
Clean  
16  
27  
23  
23  
V-belt  
Replace  
Clean  
x
x
x
x
Air filter (prefilter, auxiliary filter)  
Air filter (all filter components)  
Cooling air intake ports  
Cylinder fins  
x
Replace  
Clean  
x
x
x
Clean  
Inspect  
28  
28  
Spark arresting screen in the muffler  
Clean or replace  
x
Check idle speed -  
the cutting wheel must not run on  
x
x
x
x
24  
24  
22  
Carburetor  
Adjust idle speed  
x
x
Spark plug  
Adjust electrode gap  
x
x
Accessible nuts and bolts  
Retighten  
(but not adjusting screws)  
Have replaced by the  
STIHL customer service  
Rubber buffer (AV element)  
Check  
Abrasive wheel  
Replace  
Check  
x
x
x
x
18  
x
Support/Bracket/Rubber buffer  
(Bottom side of unit)  
Replace  
The user of this unit should carry out  
only the maintenance operations  
described in this manual. Other repair  
work may be performed only by an  
authorized STIHL Service dealer.  
:DUUDQW\ꢀFODLPVꢀIROORZLQJꢀUHSDLUVꢀ  
FDQꢀEHꢀDFFHSWHGꢀRQO\ꢀLIꢀWKHꢀUHSDLUꢀ  
KDVꢀEHHQꢀSHUIRUPHGꢀE\ꢀDQꢀDXWKRUL]HG  
67,+/ꢀ6HUYLFHꢀGHDOHUꢀXVLQJꢀRULJLQDO  
67,+/ꢀVSDUHꢀSDUWVꢁ  
Original STIHL parts can be identified  
by the STlHL part number, the  
T logo and the STIHL parts  
symbol  The symbol may appear  
alone on small parts.  
76ꢀꢂꢃꢄ  
ꢅꢆ  
6SHFLILFDWLRQV  
(QJLQH  
)XHOꢀV\VWHP  
'LPHQVLRQV  
STIHL single-cylinder two-stroke engine  
Displacement:  
Carburetor:  
All-position diaphragm carburetor with  
integrated fuel pump  
Length including mounted abrasive  
wheel dia. 300 mm  
60.3 cm3  
3.68 cu.in)  
(
(12 in):  
760 mm (29.9 in)  
Cylinder bore:  
Piston stroke:  
Power:  
49 mm (1.93 in)  
32 mm (1.26 in)  
3.0 kW (4.1 HP)  
Height up to guard: 330 mm (13.0 in)  
Width including  
Air filter:  
Prefilter, large main filter (paper filter  
cartridge) and flocked auxiliary filter  
handle bar:  
310 mm (12.2 in)  
Rated spindle  
speed:  
5,000 r.p.m.  
Fuel tank capacity:  
:HLJKW (without abrasive wheel)  
0.55 litres (1.2 pt)  
(
make sure that the maximum operating  
with dia. 300 mm:  
with dia. 350 mm:  
9.55 kg (21 lb)  
9.95 kg (22 lb)  
wheel speed is above or equal to the  
rated spindle speed of your cut-off ma-  
chine).  
Fuel mix:  
refer to the chapter " Fuel mix".  
$
FFHVVRULHV  
$
EUDVLYHꢀZKHHOV  
Set of tools  
,
JQLWLRQꢀV\VWHP  
Composite abrasive wheels for steel,  
stone, asphalt, ductile cast pipes  
and plastics*.  
Type:  
6SHFLDOꢀDFFHVVRULHV  
Electronically controlled  
Diamond abrasive wheels for stone  
and asphalt.  
(
breakerless) magneto ignition  
Spark plug  
interference-  
STIHL CutquikTM cart  
Attachment (TS 350) for Cutquik cart  
Cutting depth limiter  
Water attachment for wet cutting  
Water container  
TM  
(
Dia. 300 mm (12 in) or 350 mm (14 in)  
2.6 to 6 mm (0.10 to 0.24 in) thick  
Cutting depth approx.  
100 mm (3.9 in) with  
300 mm (12 in) wheel  
suppressed):  
Bosch WSR 6 F  
Champion RCJ 6 Y  
or NGK BPMR 7 A,  
0.5 mm (0.02 in)  
M14 x 1.25,  
Electrode gap:  
Spark plug thread:  
115 mm (4.5 in) with  
9.5 mm (0.37 in)  
350 mm (14 in) wheel  
long  
*
Not available in all countries  
ꢂꢄ  
76ꢀꢂꢃꢄ  
67,+/ꢀ,QFRUSRUDWHGꢀ)HGHUDOꢀ(PLVVLRQꢀ&RQWUROꢀ:DUUDQW\ꢀ6WDWHPHQW  
<
RXUꢀ:DUUDQW\ꢀ5LJKWVꢀ  
you, including diagnosis (if the  
diagnostic work is performed at an  
authorized dealer), parts, and labor.  
As the small off-road equipment engine  
owner, you should be aware, however,  
that STIHL Incorporated may deny you  
warranty coverage if your small off-road  
equipment engine or a part has failed  
due to abuse, neglect, improper mainte-  
nance or unapproved modifications.  
DQGꢀ2EOLJDWLRQVꢀ  
The U.S. Environmental Protection  
Agency (EPA) and STIHL Incorporated  
are pleased to explain the Emission  
Control System Warranty on your equip-  
ment type engine. In the U.S. new 1997  
and later model year small off-road  
equipment engines must be designed,  
built and equipped, at the time of sale, to  
meet the U.S. EPA regulations for small  
non road engines. The equipment engine  
must be free from defects in materials  
and workmanship which cause it to fail  
to conform with U.S. EPA standards for  
the first two years of engine use from the  
date of sale to the ultimate purchaser.  
0DQXIDFWXUHU¶Vꢀ:DUUDQW\ꢀ&RYHUDJHꢇ  
In the U.S., 1997 and later model year  
small off-road equipment engines are  
warranted for two years. If any emission-  
related part on your engine is defective,  
the part will be repaired or replaced by  
STIHL Incorporated free of charge.  
You are responsible for presenting your  
small off-road equipment engine to a  
STIHL service center as soon as a  
problem exists. The warranty repairs will  
be completed in a reasonable amount of  
time, not to exceed 30 days.  
2ZQHU¶Vꢀ:DUUDQW\ꢀ5HVSRQVLELOLWLHVꢇ  
If you have any questions regarding  
your warranty rights and responsibilities,  
please contact a STIHL customer  
service representative at 1-800-467-  
8445 or you can write to  
As the small off-road equipment engine  
owner, you are responsible for the  
performance of the required mainte-  
nance listed in your owner’s manual.  
STIHL Incorporated recommends that  
you retain all receipts covering mainte-  
nance on your small off-road equipment  
engine, but STIHL Incorporated cannot  
deny warranty solely for the lack of  
receipts or for your failure to ensure the  
performance of all scheduled mainte-  
nance.  
STIHL Incorporated must warrant the  
emission control system on your small  
off-road engine for the period of time  
listed below provided there has been no  
abuse, neglect or improper maintenance  
of your small off-road equipment engine.  
STIHL Inc.,  
536 Viking Drive, P.O. Box 2015,  
Virginia Beach, VA 23450-2015.  
Your emission control system includes  
parts such as the carburetor and the  
ignition system. Also included may be  
hoses, and connectors and other  
emission related assemblies.  
&RYHUDJHꢀE\ꢀ67,+/ꢀ,QFRUSRUDWHG  
STIHL Incorporated warrants to the  
ultimate purchaser and each subse-  
quent purchaser that your small off-road  
equipment engine will be designed, built  
and equipped, at the time of sale, to  
meet all applicable regulations. STIHL  
Incorporated also warrants to the initial  
purchaser and each subsequent  
Any replacement part or service that is  
equivalent in performance and durability  
may be used in non-warranty mainte-  
nance or repairs, and shall not reduce  
the warranty obligations of the engine  
manufacturer.  
Where a warrantable condition exists,  
STIHL Incorporated will repair your small  
off-road equipment engine at no cost to  
76ꢀꢂꢃꢄ  
ꢂꢈ  
purchaser that your engine is free from  
defects in materials and workmanship  
which cause the engine to fail to conform  
with applicable regulations for a period  
of two years.  
Mechanical diagnostic work will be  
performed at an authorized STIHL  
servicing dealer. Emission test may be  
performed either at STIHL Incorporated  
or at any independent test laboratory.  
:KHUHꢀWRꢀPDNHꢀDꢀFODLPꢀIRUꢀ:DUUDQW\  
6HUYLFHꢀ  
Bring the product to any authorized  
STIHL servicing dealer and present the  
signed warranty card.  
0DLQWHQDQFHꢀ5HTXLUHPHQWV  
:
DUUDQW\ꢀ3HULRG  
:DUUDQW\ꢀ:RUN  
The maintenance instructions in this  
manual are based on the application of  
the recommended 2-stroke fuel-oil  
mixture (see also instruction "Fuel").  
Deviations from this recommendation  
regarding quality and mixing ratio of fuel  
and oil may require shorter maintenance  
intervals.  
The warranty period will begin on the  
date the utility equipment engine is  
purchased by the initial purchaser and  
you have signed and sent back the  
warranty card to STIHL. If any emission  
related part on your engine is defective,  
the part will be replaced by STIHL  
Incorporated at no cost to the owner.  
Any warranted part which is not  
STIHL Incorporated shall remedy  
warranty defects at any authorized  
STIHL servicing dealer or warranty  
station. Any such work shall be free of  
charge to the owner if it is determined  
that a warranted part is defective. Any  
manufacturer-approved or equivalent  
replacement part may be used for any  
warranty maintenance or repairs on  
emission-related parts and must be  
provided without charge to the owner.  
STIHL Incorporated is liable for damages  
to other engine components caused by  
the failure of a warranted part still under  
warranty.  
/LPLWDWLRQV  
This Emission Control Systems Warranty  
shall not cover any of the following:  
scheduled for replacement as required  
maintenance, or which is scheduled only  
for regular inspection to the effect of  
"repair or replace as necessary" will be  
- repair or replacement required  
because of misuse, neglect or lack of  
required maintenance,  
warranted for the warranty period. Any  
warranted part which is scheduled for  
replacement as required maintenance  
will be warranted for the period of time  
up to the first scheduled replacement  
point for that part.  
The following list specifically defines the  
emission-related warranted parts:  
- repairs improperly performed or  
replacements not conforming to  
STIHL Incorporated specifications that  
adversely affect performance and/or  
durability, and alterations or  
modifications not recommended or  
approved in writing by STIHL  
Incorporated,  
Carburetor  
Choke (Cold start enrichment system)  
Intake manifold  
Air filter  
Spark plug  
Magneto or electronic ignition system  
(ignition module)  
Catalytic converter (if applicable)  
Fasteners  
'LDJQRVLV  
You, as the owner, shall not be charged  
for diagnostic labor which leads to the  
determination that a warranted part is  
defective. However, if you claim warranty  
for a component and the machine is  
tested as non-defective, STIHL  
and  
- replacement of parts and other  
services and adjustments necessary  
for required maintenance at and after  
the first scheduled replacement point.  
Incorporated will charge you for the cost  
of the emission test.  
ꢂꢅ  
76ꢀꢂꢃꢄ  
Privacy Policy       |       Contact       |        Terms and Disclosure       |        About

Youtube Small Engine Parts
© 2009 - 2024 Barrett Small Engine