Tecumseh Parts | Tecumseh Parts Lookup | Tecumseh Repair Manuals
TECUMSEH
T E C H N I C I A N ' S H A N D B O O K
This manual covers engine models:
ECV100 - 120, H22 - 80, HH40 - 70, HHM80, HM70 - 100,
HMSK70 - 110, HMXL70, HS40 - 50, HSK30 - 70, HSSK40 - 50,
HT30 - 35, HXL35, LAV30 - 50, LEV80 - 120, TNT100 - 120,
TVM125 - 220, TVXL170 - 220, TVS75 - 120, TVXL105 - 115,
V40 - 80, VH40 - 70, V60 - 70, VM70 - 100
Model numbers are located on the engine shroud.
3
4
TO 11 HP
-CYCLE
L-HEAD
ENGINES
CHAPTER 1 GENERAL INFORMATION ........................................................................................................ 1
ENGINE IDENTIFICATION .............................................................................................................................. 1
INTERPRETATION OF MODEL NUMBER ...................................................................................................... 1
SHORT BLOCKS ............................................................................................................................................. 2
FUEL ................................................................................................................................................................ 2
ENGINE OIL .................................................................................................................................................... 3
TUNE-UP PROCEDURE ................................................................................................................................. 3
STORAGE ........................................................................................................................................................ 4
CHAPTER 2 AIR CLEANERS ....................................................................................................................... 5
GENERAL INFORMATION .............................................................................................................................. 5
OPERATION .................................................................................................................................................... 5
COMPONENTS ............................................................................................................................................... 5
TROUBLESHOOTING OR TESTING .............................................................................................................. 5
SERVICE ......................................................................................................................................................... 6
DISASSEMBLY PROCEDURE ........................................................................................................................ 6
POLYURETHANE-TYPE FILTER ELEMENT .................................................................................................. 6
PAPER-TYPE FILTER ELEMENT ................................................................................................................... 6
CHAPTER 3 CARBURETORS AND FUEL SYSTEMS .................................................................................. 7
GENERAL INFORMATION .............................................................................................................................. 7
OPERATION .................................................................................................................................................... 8
FUEL PRIMERS ............................................................................................................................................... 8
IMPULSE FUEL PUMPS ................................................................................................................................. 9
FLOAT STYLE CARBURETORS ..................................................................................................................... 9
DIAPHRAGM (PRESSURE DIFFERENTIAL) CARBURETORS ..................................................................... 9
COMPONENTS ............................................................................................................................................. 10
CARBURETOR IDENTIFICATION ................................................................................................................ 11
DUAL SYSTEM CARBURETORS ................................................................................................................. 11
SERIES 1 CARBURETORS .......................................................................................................................... 11
SERIES 3 & 4 CARBURETORS .................................................................................................................... 11
DIAPHRAGM CARBURETORS ..................................................................................................................... 11
SERIES 6 CARBURETORS 4-CYCLE .......................................................................................................... 12
SERIES 8 ....................................................................................................................................................... 12
SERIES 9 ....................................................................................................................................................... 12
SERIES 10 (EMISSION)................................................................................................................................ 12
NON-TECUMSEH CARBURETORS -- DELLORTO CARBURETOR .......................................................... 12
ENGINE TROUBLESHOOTING CHART....................................................................................................... 13
CARBURETION TROUBLESHOOTING CHART .......................................................................................... 14
TESTING ....................................................................................................................................................... 15
SERVICE ....................................................................................................................................................... 15
CARBURETOR PRE-SETS AND ADJUSTMENTS ...................................................................................... 15
FINAL ADJUSTMENTS (NON-EMISSION ENGINES).................................................................................. 16
NON-ADJUSTABLE CARBURETOR ............................................................................................................. 16
DISASSEMBLY PROCEDURE ...................................................................................................................... 17
FLOAT STYLE CARBURETORS ................................................................................................................... 17
DIAPHRAGM CARBURETORS ..................................................................................................................... 19
FLOAT ADJUSTING PROCEDURE .............................................................................................................. 19
INSPECTION ................................................................................................................................................. 20
ASSEMBLY .................................................................................................................................................... 21
STANDARD SERVICE CARBURETORS ...................................................................................................... 24
CHAPTER 4 GOVERNORS AND LINKAGE ................................................................................................ 26
GENERAL INFORMATION ............................................................................................................................ 26
OPERATION .................................................................................................................................................. 26
INTERNAL COMPONENTS (VARIOUS STYLES) ........................................................................................ 26
TROUBLESHOOTING ................................................................................................................................... 26
ENGINE OVERSPEEDING ........................................................................................................................... 27
ENGINE SURGING ....................................................................................................................................... 27
SERVICE ....................................................................................................................................................... 27
GOVERNOR ADJUSTMENT ......................................................................................................................... 27
GOVERNOR ADJUSTMENT PROCEDURE FOR SHORT BLOCK INSTALLATIONS ................................. 27
C
Tecumseh Products Company
998
1
i
GOVERNOR GEAR AND SHAFT SERVICE ................................................................................................. 28
SPEED CONTROLS AND LINKAGE ............................................................................................................ 29
CHAPTER 5 REWIND STARTERS ............................................................................................................... 35
GENERAL INFORMATION ............................................................................................................................ 35
OPERATION .................................................................................................................................................. 35
COMPONENTS ............................................................................................................................................. 35
SERVICE ....................................................................................................................................................... 35
ROPE SERVICE ............................................................................................................................................ 35
RETAINER REPLACEMENT ......................................................................................................................... 36
STYLIZED REWIND STARTER (TVS, HM, TVM, TVXL), AND STAMPED STEEL STARTER
(HM, VM, TVM, TVXL) .............................................................................................................................. 36
STYLIZED REWIND STARTER WITH PLASTIC RETAINER ....................................................................... 37
STANDARD STAMPED STEEL AND CAST ALUMINUM STARTER (HM, VM) ........................................... 38
VERTICAL PULL STARTER HORIZONTAL ENGAGEMENT TYPE ............................................................. 39
VERTICAL PULL STARTER VERTICAL ENGAGEMENT TYPE ................................................................... 40
CHAPTER 6 ELECTRICAL SYSTEMS ...................................................................................................... 42
GENERAL INFORMATION ............................................................................................................................ 42
OPERATION .................................................................................................................................................. 42
STARTING CIRCUIT AND ELECTRIC STARTERS ...................................................................................... 42
CHARGING CIRCUIT .................................................................................................................................... 42
CONVERTING ALTERNATING CURRENT TO DIRECT CURRENT............................................................ 43
HALF WAVE RECTIFIER SINGLE DIODE .................................................................................................... 43
FULL WAVE RECTIFIER BRIDGE RECTIFIER ............................................................................................ 43
COMPONENTS ............................................................................................................................................. 43
BATTERY ....................................................................................................................................................... 43
WIRING .......................................................................................................................................................... 43
ELECTRICAL TERMS ................................................................................................................................... 44
BASIC CHECKS ............................................................................................................................................ 45
TROUBLESHOOTING ELECTRICAL STARTER CIRCUIT FLOW CHART.................................................. 46
TROUBLESHOOTING ELECTRICAL CHARGING CIRCUIT FLOW CHART............................................... 47
TESTING PROCEDURE ............................................................................................................................... 48
STARTING CIRCUIT...................................................................................................................................... 48
CHARGING CIRCUIT .................................................................................................................................... 48
VOLTAGE REGULATIONS ............................................................................................................................ 56
LOW OIL SHUTDOWN SWITCHES .............................................................................................................. 56
SERVICE ....................................................................................................................................................... 57
1
1
2 VOLT OR 120 VOLT ELECTRIC STARTERS WITH EXPOSED SHAFT ................................................. 57
2 VOLT D.C. OR 120 VOLT A.C. ELECTRIC STARTERS WITH THE STARTER GEAR UNDER
THE CAP ASSEMBLY .............................................................................................................................. 57
INSPECTION ................................................................................................................................................. 58
CHAPTER 7 FLYWHEEL BRAKE SYSTEMS .............................................................................................. 59
GENERAL INFORMATION ............................................................................................................................ 59
OPERATION .................................................................................................................................................. 59
BOTTOM SURFACE SYSTEM ...................................................................................................................... 59
INSIDE EDGE SYSTEM ................................................................................................................................ 60
COMPONENTS ............................................................................................................................................. 60
SERVICE ....................................................................................................................................................... 61
FLYWHEEL REMOVAL.................................................................................................................................. 61
BRAKE LEVER AND PAD ............................................................................................................................. 61
IGNITION GOUNDOUT TERMINAL .............................................................................................................. 61
STARTER INTERLOCK SWITCH.................................................................................................................. 62
CONTROL CABLE ......................................................................................................................................... 62
BRAKE BRACKET REPLACEMENT ............................................................................................................. 62
CHAPTER 8 IGNITION.................................................................................................................................. 63
GENERAL INFORMATION ............................................................................................................................ 63
OPERATION .................................................................................................................................................. 63
SOLID STATE IGNITION SYSTEM (CDI) ..................................................................................................... 63
MAGNETO IGNITION SYSTEM (POINTS) ................................................................................................... 63
IDENTIFICATION OF TECUMSEH IGNITION SYSTEMS ............................................................................ 64
COMPONENTS ............................................................................................................................................. 64
IGNITION TROUBLESHOOTING .................................................................................................................. 66
ii
TESTING PROCEDURE ............................................................................................................................... 67
SERVICE ....................................................................................................................................................... 68
SPARK PLUG SERVICE ............................................................................................................................... 68
CONDITIONS CAUSING FREQUENT SPARK PLUG FOULING ................................................................. 68
IGNITION TIMING PROCEDURE ................................................................................................................. 68
SERVICE TIPS .............................................................................................................................................. 71
CHAPTER 9 INTERNAL ENGINE AND CYLINDER .................................................................................... 72
GENERAL INFORMATION ............................................................................................................................ 72
OPERATION .................................................................................................................................................. 72
4
-CYCLE ENGINE THEORY ......................................................................................................................... 72
LUBRICATION SYSTEMS ............................................................................................................................. 73
COUNTERBALANCE SYSTEMS .................................................................................................................. 73
COMPONENTS ............................................................................................................................................. 74
ENGINE OPERATION PROBLEMS .............................................................................................................. 75
TESTING ....................................................................................................................................................... 77
ENGINE KNOCKS ......................................................................................................................................... 77
ENGINE OVERHEATS .................................................................................................................................. 77
SURGES OR RUNS UNEVENLY .................................................................................................................. 77
ENGINE MISFIRES ....................................................................................................................................... 77
ENGINE VIBRATES EXCESSIVELY ............................................................................................................. 78
BREATHER PASSING OIL ............................................................................................................................ 78
EXCESSIVE OIL CONSUMPTION ................................................................................................................ 78
LACKS POWER ............................................................................................................................................. 78
SERVICE ....................................................................................................................................................... 79
DISASSEMBLY PROCEDURE ...................................................................................................................... 79
CYLINDERS .................................................................................................................................................. 81
CYLINDER HEADS ....................................................................................................................................... 82
PISTONS, RINGS AND CONNECTING RODS ............................................................................................ 82
CRANKSHAFTS AND CAMSHAFTS ............................................................................................................ 84
VALVES ......................................................................................................................................................... 85
CRANKCASE BREATHERS .......................................................................................................................... 86
CYLINDER COVER, OIL SEAL, AND BEARING SERVICE ......................................................................... 87
CRANKSHAFT BEARING SERVICE ............................................................................................................. 88
COUNTERBALANCE SERVICE .................................................................................................................... 89
FLYWHEEL SERVICE ................................................................................................................................... 89
CHAPTER 10 ENGINE SPECIFICATIONS ................................................................................................... 90
FOUR CYCLE TORQUE SPECIFICATIONS ................................................................................................. 91
ENGINE SPECIFICATIONS STANDARD POINT IGNITION......................................................................... 93
SOLID STATE AND EXTERNAL IGNITION .................................................................................................. 97
CHAPTER 11 EDUCATION MATERIALS AND TOOLS ............................................................................. 102
DECIMAL / FRACTION CONVERSIONS .................................................................................................... 105
SEARS CRAFTSMAN CROSS REFERENCE SUPPLEMENT INCLUDED IN BACK OF BOOK
iii
CHAPTER 1 GENERAL INFORMATION
ENGINE IDENTIFICATION
COVER BEZEL
Tecumseh engine model, specification, and serial
numbers or (date of manufacture, DOM) are stamped into
the blower housing or located on a decal on the engine
in locations as illustrated (diag. 1 & 2).
NOTE: On some LEV engines, a cover bezel must be
removed to provide access to the identification decal
(diag. 1).
The engine identification decal also provides the
applicable warranty code and oil recommendations (diag.
MODEL AND
D.O.M. NUMBER
DECAL
3
).
LOCATED
UNDER COVER
IF SO EQUIPPED)
Emissionized engines that meet the California Air
Resource Board (C.A.R.B.) or the Environmental
Protection Agency (E.P.A.) standards will include
additional required engine information on the engine decal
(
PRESS IN AND LIFT
HERE TO RELEASE
COVER
(diag. 3).
Ç
INTERPRETATION OF MODEL NUMBER
1
The first letter designation in a model number indicates
basic type of engine.
V
- Vertical Shaft
LAV - Lightweight Aluminum Vertical
VM - Vertical Medium Frame
TVM - Tecumseh Vertical (Medium Frame)
VH
- Vertical Heavy Duty (Cast Iron)
TVS - Tecumseh Vertical Styled
TNT - Toro N’ Tecumseh
ECV - Exclusive Craftsman Vertical
TVXL - Tecumseh Vertical Extra Life
LEV - Low Emissions Vertical
H
- Horizontal Shaft
HS
- Horizontal Small Frame
HM - Horizontal Medium Frame
HHM - Horizontal Heavy Duty (Cast Iron) Medium Frame
HH - Horizontal Heavy Duty (Cast Iron)
ECH - Exclusive Craftsman Horizontal
HSK - Horizontal Snow King
HS50 67355H
SER 4091D
2
1
The number designations following the letters indicate
the horsepower or cubic inch displacement.
FUEL REGULAR UNLEADED
The number following the model number is the
specification number. The last three numbers of the
specification number indicate a variation to the basic
engine specification.
o
OIL, SAE 30 (BELOW 32 F SAE 5W30)
LEV115 57010B (D)
STP185U1G1RA
8
105C
The serial number or D.O.M. indicates the production date.
Using model LEV115-57010B, serial 8105C as an
example, interpretation is as follows:
LEV115-57010B is the model and specification number
LEV
Low Emissions Vertical
1
5
15
Indicates a 11.5 cubic inch displacement
7010B is the specification number used for properly
THIS ENGINE MEETS 1995-1998
CALIF. EMISSION REGULATOR FOR
ULGE ENGINES AS APPLICBLE
identifying the parts of the engine
FUEL: REGULAR UNLEADED OIL: USE SEA30
8
105C
is the serial number or D.O.M. (Date of
Manufacture)
LEV115 57010B (D)
STP185U1G1RA
8105C
8
1
first digit is the year of manufacture (1998)
05
indicates calendar day of that year (105th day
or April 15, 1998)
C
represents the line and shift on which the
engine was built at the factory.
Engine Family: Engine Tracking Information
3
SHORT BLOCK IDENTIFICATION TAG
SHORT BLOCKS
New short blocks are identified by a tag marked S.B.H.
(
Short Block Horizontal) or S.B.V. (Short Block Vertical).
SBV OR SBH IDENTIFICATION NUMBER
Original model identification numbers of an engine should
always be transferred to a new short block for correct
parts identification (diag. 4).
SBV-2316
THIS SYMBOL POINTS OUT IMPORTANT
SAFETY INSTRUCTIONS WHICH IF NOT
FOLLOWED COULD ENDANGER THE
PERSONAL SAFETY OF YOURSELF AND
OTHERS. FOLLOW ALL INSTRUCTIONS.
SER 4291
SERIAL NUMBER
4
FUEL
Tecumseh strongly recommends the use of fresh clean unleaded regular gasoline in all engines. Unleaded gasoline
burns cleaner, extends engine life and promotes better starting by reducing build-up of combustion chamber deposits.
REFORMULATED AND OXYGENATED FUELS
Reformulated fuels containing no more than 10% Ethanol, 15% MTBE, 15% ETBE or premium gasoline can be used
if unleaded regular gasoline is not available. Leaded fuel may be used in countries where unleaded fuel is not available.
NEVER USE FUEL CONTAINING METHANOL.
2
ENGINE OIL
Use a clean, high quality detergent oil. Be sure original container is marked: A.P.I. service SF thru SJ. The use of
multigrade oil may increase oil consumption under high temperature, high load applications.
NOTE: DO NOT USE SAE10W40 OIL.
o
For summer (above 32°F, 0 C) use SAE 30 oil part # 730225 (1 quart, .946 liter container) in high temperature, high
load applications.
S.A.E.10W30 is an acceptable substitute.
o
For winter (below 32°F, 0 C) use S.A.E. 5W30 oil part # 730226 (1 quart, .946 liter container)
S.A.E.10W is an acceptable substitute.
o
o
S.A.E. 0W30 should only be used when ambient temperature is below 0 F, -18 C.
CAPACITIES:
EUROPA MODELS
Engine Model
Oz.
21
21
27
27
32
32
50
21
19
26
mL.
630
630
810
810
960
960
1500
630
570
720
Oz.
21
21
21
27
21
21
21
21
21
21
21
mL.
630
630
630
810
630
630
630
630
630
630
630
LAV30-50, TVS75-120, LEV80-120
ECV100-120, TNT100-120
V & VH50, 60, 70
TVM 125, 140
TVM & TVXL 170, 195, 220
VM70, 80, 100
Vantage
Prisma
Synergy
Synergy "55"
Spectra
Futura
Centura
HTL
BVS
VH100
H & HSK30, 35, HS & HSSK40, 50
H, HH & HSK50, 60, 70
HM & HMSK70, 80, 100
BH Series
Geo Tech Series 35-50
Oil Change Intervals. Change the oil after the first two (2) hours of operation and every 25 hours thereafter, or more
often if operated under dusty or dirty conditions, extreme temperature, or high load conditions.
Oil Check. Check the oil each time the equipment is used or every 5 hours. Position the equipment so the engine is
level when checking the oil.
CAUTION: REMOVE THE SPARK PLUG WIRE BEFORE DOING ANY SERVICE WORK ON THE ENGINE.
Oil Change Procedure: Locate the oil drain plug. On some units this plug is located below the deck through the
bottom of the mounting flange. Other units drain at the base of the engine above the deck or frame. If access to the
drain plug is restricted by the equipment it may be necessary to drain the oil by tipping the mower in a position that
would allow the oil to drain out of the fill tube.
On units that the drain plug is accessible, remove the plug and allow the oil to drain into a proper receptacle. Always
make sure that drain oil is disposed of properly.
Once the oil is drained, reinstall the plug and fill the engine with new oil to the proper capacity.
TUNE-UP PROCEDURE.
The following is a minor tune-up procedure. When this procedure is completed, the engine should operate properly.
Further repairs may be necessary if the engine's performance remains poor.
CAUTION: REMOVE THE SPARK PLUG WIRE BEFORE DOING ANY SERVICE WORK ON THE ENGINE.
1
2
3
. Service or replace the air cleaner as needed.
. Inspect the level and condition of the oil and change or add oil as required.
. Remove the blower housing and clean all dirt, grass or debris from the intake screen, cylinder head, cylinder
cooling fins, carburetor, governor levers and linkage.
4
. Make sure the fuel tank, fuel filter and fuel line are clean. Replace any worn or damaged governor springs or
linkage. Make the proper governor adjustments and carburetor presets where required.
3
5
6
. When replacing the spark plug, consult the parts breakdown for the proper spark plug to be used in the engine
being serviced. Set the spark plug gap to .030" (.762 mm) and install the spark plug in the engine. Tighten the
spark plug to 15 foot pounds of torque (20.4 Nm). If a torque wrench isn’t available, screw the spark plug in as far
as possible by hand, and use a spark plug wrench to turn the spark plug 1/8 to 1/4 turn further if using the old
spark plug, or 1/2 turn further if using a new spark plug.
. Make sure all ignition wires are free of abrasions or breaks and are properly routed so they will not rub on the
flywheel.
7
8
. Properly reinstall the blower housing, gas tank, fuel line and air cleaner assembly if removed.
. Make sure all remote cables are properly adjusted for proper operation. See chapter 4 under "Speed Controls and
Linkage".
9
. Reinstall the spark plug wire, add fuel and oil as necessary, and start the engine.
STORAGE: (IF THE ENGINE IS TO BE UNUSED FOR 30 DAYS OR MORE)
CAUTION: NEVER STORE THE ENGINE WITH FUEL IN THE TANK INDOORS , IN ENCLOSED POORLY
VENTILATED AREAS WHERE FUEL FUMES MAY REACH AN OPEN FLAME, SPARK OR PILOT LIGHT AS
ON A FURNACE, WATER HEATER, CLOTHES DRYER OR OTHER GAS APPLIANCE.
Gasoline can become stale in less than 30 days and form deposits that can impede proper fuel flow and engine
operation. To prevent deposits from forming, all gasoline must be removed from the fuel tank and the carburetor. An
acceptable alternative to removing all gasoline is adding a fuel stabilizer to the gasoline. Fuel stabilizer (such as
Tecumseh's Part No. 730245) is added to the fuel tank or storage container. Always follow the mix ratio found on the
stabilizer container. Run the engine at least 10 minutes after adding the stabilizer to allow it to reach the carburetor.
CAUTION: THE USE OF SOME ANTI-ICING ADDITIVES MAY CREATE A METHANOL FUEL BLEND. DO
NOT USE ADDITIVES THAT CONTAIN METHANOL. FUEL CONDITIONERS THAT CONTAIN ISOPROPYL
ALCOHOL IS RECOMMENDED.
Draining the Fuel System:
CAUTION: DRAIN THE FUEL INTO AN APPROVED CONTAINER OUTDOORS, AND AWAY FROM ANY
OPEN FLAME OR COMBUSTION SOURCE. BE SURE THE ENGINE IS COOL.
1
2
. Remove all gasoline from the fuel tank by running the engine until the engine stops, or by draining the fuel tank by
removing the fuel line at the carburetor or fuel tank. Be careful not to damage the fuel line, fittings, or fuel tank.
. Drain the carburetor by pressing upward on the bowl drain (if equipped) which is located on the bottom of the
carburetor bowl. On carburetors without a bowl drain, the carburetor may be drained by loosening the bowl nut on
the bottom carburetor one full turn. Allow to completely drain and retighten the bowl nut being careful not to
damage the bowl gasket when tightening.
3
. If "Gasohol" has been used, complete the above procedure and then put one half pint of unleaded gasoline into
the fuel tank and repeat the above procedure. If Gasohol is allowed to remain in the fuel system during storage,
the alcohol content will cause rubber gaskets and seals to deteriorate.
Change Oil: If the oil has not been changed recently, this is a good time to do it.
Oil Cylinder Bore:
1
.
Disconnect the spark plug wire and ground the wire to the engine. Remove the spark plug and put 1/2 ounce
14 ml) of clean engine oil into the spark plug hole.
(
2
3
.
.
Cover the spark plug hole with a shop towel.
Crank the engine over slowly several times.
CAUTION: AVOID SPRAY FROM SPARK PLUG HOLE WHEN SLOWLY CRANKING ENGINE OVER.
Install the spark plug and connect the spark plug wire.
4
.
Clean Engine: Remove the blower housing and clean all dirt, grass or debris from the intake screen, cylinder head,
cylinder cooling fins, carburetor, governor levers and linkage.
4
CHAPTER 2 AIR CLEANERS
GENERAL INFORMATION
The air cleaner is the device used to eliminate dust and
dirt from the air supply. Filtered air is necessary to assure
that abrasive particles are removed before entering the
carburetor and combustion chamber.Dirt allowed into the
engine will quickly wear the internal components and
shorten the life of the engine.
Tecumseh engines use either a polyurethane or a paper-
type air filter system. A polyurethane pre-cleaner or a flocked
screen may be used in conjunction with the main filter.
COVER
®
Snow King engines do not use an air filter.
Extremely dirty conditions may require more frequent filter
cleaning or replacement.
POLYURETHANE
WRAP
OPERATION
SEALING NUTS
PAPER
ELEMENT
The outer cover encapsulates the air filter element(s) and
prevents large particles from entering the filter box. Air is
filtered through the pre-cleaner or flocked screen (if
equipped) and the polyurethane or paper filter element. Pre-
cleaners or flocked screens provide additional air cleaning
capacity.
AIR CLEANER
BODY
®
InTecumseh's Kleen Aire system, air is drawn in through
a rotating screen or recoil cover to be centrifugally cleaned
by the flywheel before the air is drawn into the air filter.
COMPONENTS (diag 1 & 2)
1
The cover holds the filter element and prevents large debris
from entering the filter element.
The polyurethane wrap pre-filter is used on XL or XL/C
engine models with paper filter elements.
The paper or polyurethane filter element is the main
filter to trap dust and dirt. Dry-type paper elements have
treated paper folded for increased surface area and rubber-
like sealing edges.The polyurethane filter uses an oil film
to trap fine particles found in dust.
COVER
The flocked screen is used as an additional filter on XL
or XL/C engine models that use a polyurethane filter
element.
TROUBLESHOOTING OR TESTING
FOAM
ELEMENT
AIR CLEANER
BODY
If the engine's performance is unsatisfactory (needs
excessive carburetor adjustments, starts smoking
abnormally, loses power), the first engine component to be
checked is the air cleaner.A dirt restricted or an oil soaked
element will cause noticeable performance problems. A
polyurethane element may be cleaned following the service
procedure listed under "Service" in this chapter. A paper-
type air filter should only be replaced. A paper-type element
cannot have an oil film present on the paper. Follow the
procedure listed in the "Service" section of this chapter for
replacement. Re-try the engine after filter replacement or
service. If the problem persists after filter service, see
Chapter 9 under "Engine Operation Problems" for additional
causes.
FLOCKED SCREEN
2
5
SERVICE
Service on the polyurethane element (cleaning and oiling) is recommended every three months or every twenty five
operating hours, whichever comes first. Extremely dirty or dusty conditions may require daily cleanings.
The paper filter element should be replaced at least once a year or more frequently if operated in dusty or dirty conditions.
NOTE: NEVER RUN THE ENGINE WITHOUT THE COMPLETE AIR CLEANER ASSEMBLY INSTALLED ON THE
ENGINE.ALWAYS REPLACETHE FILTER ELEMENT WITHTHE PROPERTECUMSEH ORIGINAL REPLACEMENT
PART.
DISASSEMBLY PROCEDURE
1. Unlock the tabs or remove the screws, wingnuts or
snaps holding the air cleaner cover in place.
2
. Remove the hex nuts holding the element down if
equipped. New nuts are supplied with a new filter and
MUST be used for proper sealing.
FOAM
ELEMENT
3
4
5
. Clean the excess contaminants out of the air cleaner
body before removing the old element.
. Remove the old element and the polyurethane pre-
cleaner if equipped.
1
/2" (12.7 mm)
FOAM
WITH FLOCKED
SCREEN
. On air cleaners that use a flocked screen under the
polyurethane element, remove the air cleaner assembly
from the carburetor before removing the flocked screen.
This prevents dirt from entering the carburetor (diag 3).
ATTACHED
6
. Clean the inside of the cover and body, remove the old
gasket between the carburetor and the air cleaner
assembly.
7. Reinstall the air cleaner assembly using a new gasket.
8
. Use the reverse procedure for reassembly. When
installing the foam polyurethane pre-cleaner, make sure
the seam is installed to the outside to prevent gaps
between the paper element and the pre-cleaner.
AIR CLEANER
BODY
3
POLYURETHANE-TYPE FILTER ELEMENT
This type of air filter can be serviced when restricted with dust or dirt.Wash the filter or pre-cleaner in a liquid detergent
and water solution until all the dirt is removed. Rinse in clear water to remove the detergent solution. Squeeze the
element (do not twist) to remove the excess water.Wrap the element in a clean cloth and squeeze it (do not twist) until
completely dry.
Re-oil the element by applying engine oil and squeezing it vigorously to distribute the oil. Roll the element in a cloth and
squeeze it (do not twist) to remove the excess oil.
Clean the air cleaner housing and cover being careful not to allow dirt to fall into the carburetor or intake pipe.
PAPER -TYPE FILTER ELEMENT
Paper type air filter elements can only be serviced by replacement. Do not attempt to clean a paper filter element.
6
CHAPTER 3 CARBURETORS AND FUEL SYSTEMS
GENERAL INFORMATION
Tecumseh uses two basic types of carburetors, float and diaphragm type carburetors. Float type carburetors use a
hollow float to maintain the operating level of fuel in the carburetor. Diaphragm type carburetors use a rubber-like diaphragm.
One side is exposed to intake manifold pressure and the other side to atmospheric pressure. The diaphragm provides the
same basic function (maintaining the proper fuel level in the carburetor) as the float.
An advantage of the diaphragm carburetor over the float style is that the diaphragm carburetor will allow the engine to
operate at a greater degree of tiltability.
Tecumseh carburetors are identified by a manufacturing number and date code stamped on the carburetor as illustrated
(diag. 1).
When servicing carburetors, use the engine model and
specification number to obtain the correct carburetor part
number. An alternate method of finding the correct
carburetor part number is to use the manufacturing number
stamped on the carburetor and convert this number to a
part number. In the carburetor section of the Master Parts
Manual, Microfiche Catalog or computer parts look-up
system, a cross reference chart will convert a carburetor
manufacturing number to a Tecumseh part number.
ALTERNATE LOCATION
FOR MANUFACTURING
NUMBER
Complete carburetor replacement may be accomplished
with a standard service carburetor. A standard service
carburetor is a basic carburetor that may require the use
of original carburetor parts or additional new parts to adapt
to the specification. An instruction sheet is provided with
the new service carburetor or see “SERVICE” in this chapter.
CARBURETOR
DATE CODE
MANUFACTURING
NUMBER
1
CAUTION: DRAIN THE FUEL INTO AN APPROVED CONTAINER OUTDOORS, AND AWAY FROM ANY OPEN
FLAME OR COMBUSTION SOURCE. BE SURE THE ENGINE IS COOL.
NOTE: Todays fuels can cause many problems in an engines performance, due to the fuels quality and short shelf life.
Always check fuel as a primary cause of engine performance.
1.
Remove the air filter, heater box, or air cleaner assembly if applicable to visually check that the choke shutter
completely closes or check to see if fuel comes out of the main nozzle during priming.
2.
If the fuel flow from the tank is adequate and no fuel is evident during priming, the carburetor will need to be
removed for service. See “Service” in this chapter or consult the “Carburetion Troubleshooting” chart to diagnose
carburetor symptoms. Improper fuel flow indicates the fuel, fuel line, filter or tank require cleaning or replacement.
3.
Check the engine compression using a commercially available compression tester and follow the tester’s
recommended procedure. Low compression, a dry spark plug, adequate fuel flow, and a known good functional
carburetor indicates an internal engine problem exists. See under “Troubleshooting.”
4.
A wet spark plug indicates fuel is being supplied by the carburetor. The engine may be flooded by a restricted
air filter, carbon shorted or defective spark plug, excessive choking or over priming, improperly adjusted or
defective carburetor. With the spark plug removed and a shop towel over the spark plug hole, turn the engine
over slowly 3 or 4 times to remove excess gasoline from the engine cylinder.
CAUTION: KEEP ALL COMBUSTIVE SOURCES AWAY. AVOID THE SPRAY FROM THE SPARK PLUG
HOLE WHEN CRANKING THE ENGINE OVER.
5.
Replace the air filter if restricted or oil soaked. Replace the spark plug if questionable. Install the spark plug and
high tension lead and try to start the engine.
6.
If the engine floods and fails to start, the carburetor will require service. See the proceeding “Carburetion
Troubleshooting” chart for additional causes. If the carburetor is functioning properly the problem may be ignition
timing related. See “Troubleshooting" under "Ignition”.
7
OPERATION
In the “CHOKE” or “START” position, the choke shutter is closed and the only air entering the engine enters through
openings around the shutter. As the engine starts to rotate, downward piston travel creates a low air pressure area (or
vacuum) above the piston. Higher pressure (atmospheric) air rushes into the engine and fills this low pressure area.
Since the majority of the air passage is blocked by the choke shutter, a relatively small quantity of air enters the
carburetor at an increased speed. The main nozzle and both idle fuel discharge ports are supplying fuel due to the low air
pressure in the engine intake. Maximum fuel flow through the carburetor orifices combined with the reduced quantity of
air that passes through the carburetor, make a very rich fuel mixture which is needed to start a cold engine.
At engine IDLE speed, a relatively small amount of fuel is required to operate the engine. The throttle is almost completely
closed. Fuel is supplied through the primary idle-fuel discharge orifice.
NOTE: Dual system carburetors do not have an idle circuit.
During INTERMEDIATE engine operation, a second orifice is uncovered as the throttle shutter opens, and more fuel
is allowed to mix with the air flowing into the engine.
During HIGH SPEED engine operation, the throttle shutter is fully opened. Air flows through the carburetor at high
speed. The venturi, which decreases the size of the air passage through the carburetor, further accelerates the air
flow. This high speed movement of the air decreases the air pressure at the main nozzle opening. Fuel is forced out
the main nozzle opening due to the difference in the air pressure on the fuel in the carburetor bowl and the reduced
air pressure at the main nozzle opening.
For the fuel to flow, the carburetor bowl must be either
vented externally or internally. Some internally vented float
style carburetors use a tygon tube and a vent within the
air intake. This tube must be present for the carburetor to
operate properly (diag. 2).
Air is bled into the main nozzle and through the air bleed
located in the air horn. This mixes the fuel and air prior to
the fuel leaving the main nozzle. Atomization occurs as
the fuel mixture contacts the fast moving air stream. This
mist then flows into the intake of the engine.
TYGON TUBE
LOCATION
FUEL PRIMERS
2
Primers may be mounted remotely or as an integral part
of the carburetor. The basic function of the primer is to
supply a charge of air to the carburetor main well, or
carburetor bowl. On diaphragm carburetors it displaces fuel
directly into the carburetor venturi. This displaced fuel
provides a rich mixture necessary for engines to start easily
on the first or second attempt (diag. 3 & 4).
PRIMER BULB
PRIMER BULB
Primers must be vented either internally (a passage in the
carburetor air horn prior to the venturi) or externally
(
through a hole in the primer bulb). The vent allows air to
fill the primer bulb after the primer bulb is released. On
diaphragm carburetors a one way valve in the body
prevents the fuel from being forced back into the fuel tank.
MAIN NOZZLE
EMULSION
TUBE
MAIN JET
3
4
Two different methods are used to prime float style
carburetors, leg prime and bowl prime. The leg prime
system is used only on the dual system carburetor. Air is
forced into the center leg of the carburetor, which then
forces an enriched mixture of fuel up the main nozzle. The
bowl prime method is used on Series 6, 8, 9 and 10
carburetors and is distinguished by a stepped or hour glass
shaped primer bulb. A good seal of the primer bulbs center
lip is critical to assure that a full charge of air reaches the
bowl. Also critical is a tight seal around the float bowl.
BOWL PRIME
NOTE: Never re-use a bowl gasket.
5
8
IMPULSE FUEL PUMPS
Impulse fuel pumps may either be mounted externally
onto the carburetor fuel inlet or remotely mounted. These
pumps are connected in the fuel line between the fuel
supply and the carburetor or directly to the fuel inlet.
Impulse fuel pumps are operated by crankcase impulses
created by the up and down movement of the piston. A
hose called a pulse line connects the fuel pump diaphragm
chamber to the crankcase and transmits these impulses
to the pump diaphragm. The impulses actuate the
diaphragm and flap valves to lift the fuel from the fuel tank
to the carburetor (diag. 6).
6
IDLE AND
PROGRESSION
HOLES
IDLE AIR
BLEED
FLOAT STYLE CARBURETORS
MAIN AIR
BLEED
A float is used to maintain the operating volume of fuel in
the carburetor bowl. As the fuel is used by the engine, the
fuel volume in the carburetor bowl drops and the float moves
downward. This allows the inlet needle valve to move off
the sealing seat. Fuel flows by gravity or a pulse pump
into the fuel bowl. As the fuel volume in the bowl again
rises, it raises the float. This upward float motion moves
the inlet needle valve to the closed position. When the
needle contacts the seat, the fuel flow is stopped. The
tapered end of the inlet needle varies the fuel flow rate so
that the fuel volume in the carburetor bowl will remain
constant (diag. 7). The float height is set according to the
service procedure.
CHOKE
SHUTTER
THROTTLE
SHUTTER
INLET NEEDLE
AND SEAT
IDLE
ADJUSTMENT
FLOAT
MAIN NOZZLE
EMULSION
TUBE
MAIN
ADJUSTMENT
DIAPHRAGM (PRESSURE DIFFERENTIAL)
CARBURETORS
7
This type of carburetor uses a rubber-like diaphragm which
is exposed to intake manifold pressure on one side and to
atmospheric pressure on the other. Tecumseh diaphragm
carburetors use the diaphragm as a metering device. As
the intake manifold pressure decreases due to downward
piston travel, the atmospheric pressure on the vented side
of the diaphragm moves the diaphragm against the inlet
needle. The diaphragm movement overcomes the spring
tension on the inlet needle and moves the inlet needle off
the seat. This permits the fuel to flow through the inlet
valve to maintain the correct fuel volume in the fuel
chamber. The inlet needle return spring closes the inlet
valve when the pressure on the diaphragm equalizes or a
pressure higher than atmospheric exists on the intake side
CHECK BALL
THROTTLE
SHUTTER
CHOKE
SHUTTER
IDLE
ADJUSTMENT
NEEDLE AND
SEAT ASSEMBLY
(
upward piston travel). The diaphragm meters a correct
fuel volume in the fuel chamber to be delivered to the mixing
passages and discharge ports (diag. 8).
A main or idle adjustment needle may be replaced by an
internally fixed jet on some models.
MAIN
ADJUSTMENT
DIAPHRAGM
8
The main nozzle contains a ball check valve. The main
purpose of this ball check is to eliminate air being drawn
down the main nozzle during idle speeds and leaning the
idle mixture.
An advantage of the diaphragm carburetor over the float
system is that the diaphragm carburetor increases the angle
that the engine may be operated at.
9
COMPONENTS
Loosen screw until it just clears
throttle lever, then turn screw in 1 IDLE SPEED ADJUSTMENT SCREW
turn.
CHOKE SHAFT AND LEVER Check shaft for binding. Position
shutter opening towards inlet fitting
CHOKE SHUTTER side or air horn.
THROTTLE SHAFT AND LEVER
Place detent reference mark to
DETENT REFERENCE MARK
MAIN NOZZLE Blow air through passage.
proper location.
ON THROTTLE SHUTTER
THROTTLE SHUTTER
*INLET
Part of inlet fitting. If fuel is restricted,
clean or replace fitting.
FITTING
SCREEN
Check spring for return action and THROTTLE SHAFT
binding.
RETURN SPRING
*
INLET
Bulb primer models have Viton* one
way valve, in or behind fitting.
FITTING
IDLE
IDLE PROGRESSION
HOLE
Remove welch plug and blow air
through air passages.
*
INLET SEAT
Remove and replace.
IDLE AIR BLEED
GASKET
*
IDLE MIXTURE
ADJUSTMENT
SCREW AND "O"
RING (If Present)
Remove adjustment screw. To adjust
*INLET NEEDLE
SEAT AND
2
0° slant engines, the engine must
Proper installation of assembly is im-
portant.
be mounted in its normal 20° slant
position.
SPRING
*
MAIN MIXTURE
ASSEMBLY
ADJUSTMENT
SCREW AND "O"
RING (If Present)
Gasket and diaphragm sequence
may be reversed on some models.
Head of rivet must touch inlet needle.
Rivet is hooked into inlet needle con-
trol lever on some models.
*
DIAPHRAGM GASKET
DIAPHRAGM
*
Check ball is not serviceable on WELCH PLUG (If Present)
some models.
*MAIN NOZZLE CHECK BALL (If Present)
Hole must be clean. On models with
ATMOSPHERIC VENT HOLE bulb primer, vent hole is very small
and is located off center.
*
NON METALLIC ITEMS - CAN BE DAMAGED
BY HARSH CARBURETOR CLEANERS
9
Blow air through passage.
IDLE AND INTERMEDIATE
AIR BLEED
Loosen screw until it just clears
IDLE SPEED ADJUSTMENT throttle lever, then turn screw in one
turn.
THROTTLE SHAFT AND LEVER
Check shaft for looseness or bind-
ing. Shutter must be positioned with
Removable on emission carbs. non-
MAIN NOZZLE
metallic only.
detent reference marks on top par- THROTTLE SHUTTER
allel with shaft and to the right or 3
(EMULSION TUBE)
o'clock position.
DETENT
REFERENCE MARK
CHOKE SHAFT
AND LEVER
Check shaft for binding position
opening to bottom of air horn.
CHOKE PLATE
Check spring for return action
and binding.
THROTTLE SHAFT
RETURN SPRING
HIGH SPEED Blow air through passage. Do not
AIR BLEED
remove restrictor if present.
IDLE AND INTERMEDIATE
ORIFICES
INLET
Remove idle adjustment screw. IDLE AND INTERMEDIATE
Check needle tip and condition of "O" FUEL CHAMBER (COVERED
ring. Remove welch plug and blow WITH WELCH PLUG)
FITTING
out all passages.
IDLE AND INTERMEDIATE
FUEL MIXTURE PASSAGE
*INLET NEEDLE Proper installation is important.
AND SEAT
*
IDLE ADJUSTMENT SCREW
AND "O" RING
*
FLOAT BOWL Replace.
GASKET
FLOAT
SHAFT
ATMOSPHERIC VENT
SOFT BAFFLE PLUG
INLET
NEEDLE CLIP Must hook over float tab.
(
If Present)
IDLE FUEL TRANSFER PASSAGE
AND ANNULAR GROOVE
IDLE AND INTERMEDIATE
FUEL TRANSFER PASSAGE
Check float for leaks or dents. Clean
bowl and adjust float level position
gasket or gaskets.
FLOAT
METERING ROD OR PIN IN
FUEL TRANSFER PASSAGE
FLOAT BOWL
*GASKET
NOTE: On models which have
metering rods, do not install idle
adjustment screw with carburetors
upside down, as pin will obstruct
movement of adjustment screw
causing damage
If the carburetor is used on a 20° slant
engine, the engine must be in its
normal 20° slanted position for ad-
justment.
(DO NOT REMOVE)
BALL PLUG
CUP PLUG
IDLE AND INTERMEDIATE
FUEL TRANSFER PASSAGE
Check needle for damage and "O"
ring for cracks. Clean all passages
in nut with compressed air.
NUT AND MAIN ADJUSTMENT SEAT
MAIN ADJUSTMENT SCREW AND
O" RING SEAL
*
"
IDLE AND MAIN FUEL PICK UP ORFICE
NON METALLIC ITEMS - CAN BE DAMAGED
BY HARSH CARBURETOR CLEANERS
*
1
0
1
0
CARBURETOR IDENTIFICATION
Tecumseh has a variety of carburetors. To help identify
these carburetors here are some simple procedures to
follow.
DUAL SYSTEM CARBURETORS
The easiest way to identify the dual system carburetor is
by the presence of a large primer bulb located on the side
of the carburetor. The absence of adjustment needles help
to identify the carb as well. The dual system carburetor is
used on 4-cycle vertical crankshaft rotary mower engines.
(diag. 11).
11
SERIES 1 CARBURETORS
Series 1 carburetors come in a variety of styles. They are
used on both 2 and 4 cycle vertical and horizontal shaft
engines in the 2 through 7 h.p. range. It is a float style
carburetor with a smaller venturi than the Series 3 and 4
carburetors. Some will have an adjustable idle and main
and others will have a fixed main with an adjustable idle.
There are also some fixed speed applications that will only
have a fixed main system and the idle system will not be
drilled. (diag. 12).
12
NOTE: Emissionized carburetors will have a fixed jet.
SERIES 3 & SERIES 4 CARBURETORS
Series 3 and 4 carburetors are generally used on 8 through
1
2.5 horsepower 4-cycle engines. The venturi size of these
carburetors are larger than Series 1 and Dual System
Carburetors. The quickest way to identify these carburetors
is by the presence of bosses on each side of the idle
mixture screw. To identify the Series 3 from a Series 4,
view the carburetor from the throttle end. The Series 3 has
BOSSES
13
15
(
(
1) screw securing the throttle plate and the Series 4 uses
2) screws. (diag. 13 - 15)
SERIES 3
SERIES 4
14
DIAPHRAGM CARBURETORS
The diaphragm carburetors are unique. These carburetors
can be operated at a more severe angle than float style
carburetors. They still require that the fuel supply be located
in a position that allows it to be gravity fed. Its most
distinctive feature is the lack of a fuel bowl. (diag. 16).
NOTE: Emissionized carburetors will have a fixed jet.
16
1
1
SERIES 6 CARBURETORS 4-CYCLE
Series 6 carburetors are used on 2 and 4-cycle engines.
They have a larger venturi than the dual system carburetor
and use a simple fixed idle system. Series 6 carburetors
used on both vertical and horizontal applications are
nonadjustable. The 4 cycle version pictured has a stepped
primer bulb. (diag. 17).
17
SERIES 8
The Series 8 carburetor has both a fixed main and idle
circuit. The fixed idle system uses a restricted jet that
meters the fuel. The idle restrictor jet will be capped to
prevent access unless removed. The fixed main jet is part
of the bowl nut. A ball plug is visible from the bottom,
which seals the metering passage. This carburetor also
has a serviceable main nozzle emulsion tube. It also has
a stepped primer bulb to assist in starting. (diag. 18)
CAPPED FIXED
JET
18
MIXING WELL
CAST BUT NOT
MACHINED
SERIES 9
The Series 9 carburetor uses the same body as the Series
8
but has a simple fixed idle system, identical to the one
used on the Series 6 carburetor. It has the idle discharge
port located at the 7 o'clock position on the throttle end of
the carburetor. Identify this carburetor by the stepped primer
bulb, the presence of a non-drilled idle mixing well and a
serviceable main nozzle emulsion tube. (diag. 19)
IDLE JET
CAST BUT NOT
MACHINED
19
SERIES 10 (EMISSION)
The Series 10 carburetor is identical to the Series 8
carburetor with the addition of a choke to assist in cold
weather starts. It also has a fixed idle and main. The idle
restrictor jet will be capped to prevent access unless the
cap is removed. The fixed main jet is part of the bowl nut.
A ball plug is visible from the bottom, which seals the
metering passage. This carburetor also has a serviceable
main nozzle emulsion tube and a stepped primer bulb to
assist in starting. (diag. 20)
20
NON-TECUMSEH CARBURETORS
DELLORTO CARBURETOR
The Dellorto carburetor is similar to the dual system
carburetor. It has no adjustments and has a primer assist
start. It has a noncorrosive float and the needle is viton
tipped, eliminating the viton seat found in the dual system
carburetor. The angle of the fuel inlet is adjustable and
attached to the carburetor body with a banjo bolt. This
carburetor is used on some TVS rotary lawnmower engines.
21
1
2
ENGINE
TROUBLESHOOTING
Engine Will Not Start
Check For Spark
Wet
Check If Spark Plug Is Wet or Dry
Dry
Defective Spark Plug
Restricted Air Filter
Check Fuel Supply and Fuel
Cap Vent
Restriction in Fuel System
(
filter, screen)
Improper or Stale Fuel
Carburetion Problem
Poor Compression
Sheared or Partially Sheared
Flywheel Key
Carburetion Problems Due to
Flooding, Over Priming, etc.
Ignition System
1
3
CARBURETION
TROUBLESHOOTING
START
IDLE
ACCELERATE
HIGH SPEED
Will
Not
Fuel Leak
at
Idles with Hunts -
Idles
Fast -
Lean
Will Not Over Rich
Acceler- Accelera-
ate
Run at
High
Hunts at Runs with Engine
AIR SYSTEM
Hard
Engine Will Not
Needle
Rich Idle Closed
Erratic
Idle
Low
High
Needle
Closed
Over-
PROBLEMS Starting Carburetor Floods Idle
tion
Hesitates Speed Power Speed
speeds
Plugged Air Filter
Á
Á Á
Á Á
Á Á
Leaky Carburetor
Gasket
Á
Á Á
Á
Á
Á
Throttle or Choke
Shafts Worn
Á
Á
Á Á
Á
Á
Á
Choke Not
Functioning
Properly
Plugged
Atmospheric Vent
Á Á
Á
Air Bleed
Restricted
Á
Á Á
Á
Á
Á
Á
Á
Á
Á
Damaged or
Leaky "O" Rings
Á Á
Á
DIAPHRAGM
SYSTEM
PROBLEM
Damaged
Diaphragm
Á
Á
Á
Á
Á
Á
Á
Stuck or Dirty Ball
Check
Á
Á
Diaphragm
Upside Down
Á
FUEL SYSTEM
PROBLEM
Plugged Tank
Filter or Vent
Á
Á
Á
Á
Á Á Á
Á Á
Fuel Pick-up
Restricted
Á
Á
Á
Á
Á
Á
Idle Port
Restricted
Damaged
Adjustment
Needles
Á
Á
Á
Á
Á Á Á
Á
Á
Á
Incorrect Float
Height
Á
Á
Á Á
Á
Á
Main Nozzle
Restricted
Á
Á
Á Á
Á Á
Dirty, Stuck
Á Á Á
Á
Needle and Seat
Á
Á Á
Fuel Inlet Plugged
Á
Á
1
4
TESTING
1.
After repeated efforts to start the engine using the procedure listed in the operator’s manual fail, check for spark by
removing the high tension lead and the spark plug. Install a commercially available spark plug tester and check for
spark. If spark is evident and acceptable, proceed to step 2. If no or weak spark, see Chapter 8 under "Testing".
2
.
.
Visually inspect the spark plug for a wet condition indicating the presence of gasoline in the cylinder.
3
If the spark plug is dry, check for restrictions in the fuel system before the carburetor. If the spark plug is wet,
continue with step # 7. Check to see if the fuel cap vent is open. With a proper draining receptacle, remove the fuel
line clamp on the carburetor fuel inlet and pull the fuel line off the fitting to examine the fuel flow and fuel condition.
4
.
.
Remove the air cleaner element or air cleaner assembly to visually check that the choke shutter completely closes
or check to see if fuel comes out from the main nozzle during priming.
5
If the fuel flow is adequate and no fuel is evident during priming, the carburetor will need to be removed for service.
See “Service” in this chapter or consult the “Carburetion Troubleshooting” chart if other problems exist. Improper fuel
flow indicates the fuel, fuel line, filter or tank require cleaning or replacement.
6
.
.
Check the engine compression using a commercially available compression tester and follow the tester’s recommended
procedure. Low compression, a dry spark plug, adequate fuel flow, and a known good functional carburetor indicates
an internal engine problem exists. See Chapter 9 under “Engine Operation Problems.”
7
A wet spark plug indicates fuel is being supplied by the carburetor. The engine may be flooded by a restricted air
filter, carbon shorted or defective spark plug, excessive choking or over priming, improperly adjusted or defective
carburetor, or the wrong ignition timing. With the spark plug removed and a shop towel over the spark plug hole, turn
the engine over slowly 3 or 4 times to remove excess gasoline from the engine cylinder.
CAUTION: KEEP ALL COMBUSTIVE SOURCES AWAY. AVOID THE SPRAY FROM THE SPARK PLUG
HOLE WHEN CRANKING THE ENGINE OVER.
8
.
.
Replace the air filter if restricted or oil soaked. Replace the spark plug if questionable. Install the spark plug and high
tension lead and retry starting the engine.
9
If the engine floods and fails to start, the carburetor may require service. See the preceding “Carburetion Troubleshooting”
chart for additional causes. If the carburetor is functioning properly the problem may be ignition timing related. See
Chapter 8 under “Ignition Troubleshooting.”
SERVICE
CARBURETOR PRE-SETS AND ADJUSTMENT
NOTE: EMISSION GRADE CARBURETORS HAVE FIXED IDLE AND MAIN JETS. THE ABSENCE OF THE ADJUSTING
SCREW INDICATES A FIXED JET OR RESTRICTOR AND NO ADJUSTMENT IS NECESSARY. THE IDLE
RESTRICTOR ON AN EMISSIONS CARBURETOR APPEARS AS AN ADJUSTABLE SCREW. THIS IS NOT
ADJUSTABLE AND MUST REMAIN TIGHT FOR PROPER OPERATION.
The idle on an emission is metered using a threaded
restrictor (see Illustration). Proper torque of this screw is
critical and should be torqued to 5-8 in. lbs. or .5 to 1 nm, if
not, it may vibrate loose. When the restrictor is placed in
IDLE RESTRICTOR
the idle circuit passage it is capped with a tamper resistant
plastic cap. Tampering is considered the rejetting or
modification through resizing of the jet. If the jet is
removed for cleaning it must be recapped to prevent
tampering when it is re-installed.
CAP
Before adjusting any mixture screws the necessary carburetor presets should be made. Check for the proper governor
adjustments as outlined in Chapter 4. Identify the correct carburetor model and manufacturer to find locations of the high
and low speed adjustment screws. Check the throttle control bracket for proper adjustment allowing a full choke shutter
position. See Chapter 4 under "Speed Controls and Linkage". Check to see if the normal maintenance procedures have
been performed (oil changed, fresh fuel, air filter replaced or clean). Consult microfiche card #30 to find the correct
R.P.M. settings for the engine, or consult Service Bulletin #107 for the revised safety specification for rotary type power
lawn mowers. Start the engine and allow it to warm to operating temperature. The carburetor can now be adjusted.
1
5
PRE-SETS AND ADJUSTMENTS
TECUMSEH AND WALBRO
Tecumseh Carburetors
Engine Model
Main Pre-set
Idle Pre-set
1 turn
(
All models with float-type
carburetors
1-1/2 turn
CARBURETORS)
All models with diaphragm-type
carburetors
1
turn
1 turn
NOTE: OVERTIGHTENING WILL DAMAGE THE TAPER
PORTION OF THE NEEDLE. All adjustments should be
made with the carburetor in the operating position.
Walbro Carburetors
Carburetor Model Number
LMH
1-1/2 turn
1-1/4 turn
Fixed
1-1/2 turn
1-1/4 turn
Turn both the main and idle mixture adjusting screws in
(clockwise) until finger tight.
WHG & LME
LMK
1 turn
Now back the mixture screws out (counterclockwise) to
obtain the pre-set figure in the chart shown at right.
FINAL ADJUSTMENTS (NON EMISSION ENGINES)
Start the engine and allow it to warm up to normal operating temperature (3 - 5 minutes). Set the speed control to the
HIGH or FAST position. From the recommended preset position, turn the main mixture adjustment screw in (clockwise)
slowly until the engine begins to run erratic (lean). Note the position of the screw. Now, turn the screw out (counterclockwise)
until the engine begins to run erratic (rich). Turn the screw in (clockwise) midway between these two positions. This will
be the best setting. (diag. 21, 22 & 23).
Set the speed control to the IDLE or SLOW position. Adjust the idle mixture screw following the same procedure used to
adjust the main mixture adjustment screw.
TECUMSEH CARBURETORS
SERIES 1
SERIES 3 & 4
DIAPHRAGM
MAIN MIXTURE
SCREW
IDLE MIXTURE
SCREW
MAIN MIXTURE
SCREW
IDLE MIXTURE
SCREW
IDLE MIXTURE
SCREW
MAIN MIXTURE
SCREW
21
22
23
If further adjustment is required, the main adjustment should be made under a loaded condition.
If the engine stops or hesitates while engaging the load (lean), turn the main mixture adjusting screw out
(counterclockwise) 1/8 turn at a time, testing each setting with the equipment under load, until this condition is corrected.
If the engine smokes excessively (rich), turn the main adjusting screw in (clockwise) 1/8 turn at a time, testing each
setting with the equipment under load, until this condition is corrected.
After the main mixture screw is set, move the speed control to the IDLE or SLOW position. If the engine does not idle
smoothly, turn the idle mixture screw 1/8 turn either in (clockwise) or out (counterclockwise) until engine idles smoothly.
Recheck the high and low R.P.M. setting and adjust as necessary.
NON-ADJUSTABLE CARBURETORS
DUAL SYSTEM AND SERIES 6
SERIES 8
SERIES 9
MIXING WELL
SERIES 10
CHOKE
CAST BUT
NOT
MACHINED
NON-ADJUSTABLE
PRIMER NO CHOKE 24
CAPPED FIXED
JET
IDLE JET
25 CAST BUT NOT MACHINED
CAPPED IDLE
RESTRICTOR
26
27
1
6
DISASSEMBLY PROCEDURE
NOTE: Engines which are identified as compliant with CARB (California Air Resources Board) or EPA (US
Environmental Protection Agency) regulations can NOT be changed from the factory unless specifically authorized.
FLOAT STYLE CARBURETORS
1
.
.
Note or mark the high and low mixture adjusting screws
to aid in reassembly (if applicable). Remove the high
speed adjusting screw, bowl nut, and float bowl.
Remove the idle mixture screw assembly.
CLIP
OPEN END
OF CLIP
2
Note the position of the spring clip on the inlet needle
and float, the long end of the clip must face toward the
choke end of the carburetor. Remove the float hinge
pin with a needlenose pliers. Some carburetors use a
float dampening spring to aid the inlet valve in
maintaining a steady position during rough service
applications. Note the position of the hooks before
removing the float hinge pin (diag. 28).
LONG END
OF CLIP
THROTTLE
END
CHOKE
END
28
3
.
.
Remove the float, clip, and inlet needle.
4
Remove the inlet needle seat using a #4 crochet hook,
a wire or paper clip with a 3/32" (2.38 mm) hook end
as shown. Push the hook through the hole in the
center of the seat to remove it. (diag. 29).
3/32" (2.38 mm)
HOOK END
5
.
Note or mark the action of the choke and throttle
shutters, and/or the hook points of the choke or throttle
return spring, or seal retainer springs located on the
top of the choke and/or throttle shaft. Remove the
throttle shutter, throttle shaft, choke shutter, springs
and choke shaft by removing the screw(s) that attach
the throttle or choke shutter to the shaft inside the air
horn.
29
6
.
.
Remove the primer bulb (if equipped) by grasping it
with a pliers and pulling and twisting out of the body.
Remove the retainer by prying and lifting it out with a
screwdriver. Do not re-use the old bulb or retainer (diag.
30).
7
Some Tecumseh float style carburetors have a damper
spring which is installed as shown. (diag. 31)
30
POINTS TOWARD
THE CHOKE END
31
1
7
8.
Remove all welch plugs if cleaning the carburetor.
Secure the carburetor in a vise equipped with protective
jaws. Use a small chisel sharpened to a 1/8"
SMALL CHISEL
(
3.175 mm) wide wedge point. Drive the chisel into
PIERCE PLUG WITH TIP
WELCH PLUG TO BE
PRY OUT
PLUG
the plug to pierce the metal, then push down on the
chisel to pry the plug out of the hole (diag. 32).
REMOVED
DO NOT ALLOW
CHISEL POINT
TO STRIKE
CARBURETOR
BODY OR
ABOUT 1/8"
(3.175 mm)
WIDE
NOTE: DO NOT REMOVE ANY BALL OR CUP PLUGS
diag. 33).
(
CHANNEL
REDUCER
SMALL CHISEL
9.
Note the direction of the inlet fitting. If necessary the
inlet fitting can be removed. (See page 24).
32
DO NOT REMOVE PLUGS
BRASS OR BALL PLUG
1
0. The main nozzle on Series 8 and Series 9 carburetors
can be removed by pressing the tube outward from
the venturi thru the center leg. This nozzle is non-
metallic and has an "O" ring seal on the top and bottom
end of the tube. Do not remove a main nozzle that is
made of brass from any Tecumseh carburetor. These
are pressed in at the factory to a specific depth. When
removing the nozzle, the top "O" ring may not come
out with the tube. The "O" ring must be removed and
placed on the nozzle before it is placed back into the
center leg or it will not seal properly. (diag. 34)
BALL PLUG
IDLE FUEL PASSAGE
REDUCTION ROD INSIDE
The main nozzle on some Walbro carburetors are
removable for service. If you remove it, a service
nozzle with the under cut fuel passage must be installed
or problems will occur (diag. 35).
33
NOT USED ON SERIES 7
OR VECTOR CARBS.
"
O" RING
ON TOP OF STEP
IN GROOVE)
(
"O" RING IN GROOVE
"O" RING
34
SERVICE MAIN NOZZLE
REUSABLE
ANNULAR
GROVE
ORIGINAL MAIN NOZZLE
DO NOT REUSE
35
1
8
Diaphragm Carburetors
1. Remove the screws holding the diaphragm cover on.
2. Remove the cover, gaskets, and diaphragm noting or
marking the sequence or location to aid in reassembly.
NOTE: If a "F" designation on the choke end of the
carburetor is present, place the diaphragm on first, then
the gasket and cover. If no "F" is present, the gasket
goes first.
"F" DESIGNATION
3. Note or mark the high and low mixture adjustment
screws. Remove the screw assemblies.
4
. Note or mark the action of the choke and throttle
shutters and the hook points of the choke or throttle
return spring or seal retainer springs located on the top
of the choke or throttle shaft. Remove the throttle
shutter, throttle shaft, choke shutter, springs and choke
shaft by removing the screw or screws that attach the
throttle or choke shutter to the shaft inside the air horn.
"
F"
DIAPHRAGM FIRST NOT GASKET
36
5
. Use a 9/32" (7.144 mm) thin wall socket to unscrew
and remove the inlet needle and seat assembly (diag.
3
6).
6
. Note and mark the direction of the inlet fitting. If
necessary the inlet fitting can be removed by pulling
with a pliers or vise. Some diaphragm carburetors have
a strainer as an integral part of the fuel fitting. If the
strainer is lacquered or cannot be cleaned, the fitting
must be replaced.
7
. Remove all welch plugs if cleaning the carburetor.
Secure the carburetor in a vise equipped with protective
jaws. Use a small chisel sharpened to a
1
/8" (3.175 mm) wide wedge point. Drive the chisel
into the plug to pierce the metal, then push down on
the chisel to pry the plug out of the hole.
37
NOTE: DO NOT REMOVE ANY BALL OR CUP PLUGS.
IMPULSE FUEL PUMP
To service, disassemble the pump by removing the four
(
4) screws. Clean all parts with a solvent and install a new
kit which consists of a coil spring, gaskets and diaphragms
(diag. 37 & 38).
FLOAT ADJUSTING PROCEDURE
All Tecumseh carburetors with an adjustable float require
the correct float height to achieve the proper operation
and easy engine starts. To check the float height, hold the
carburetor in an upside down position. Remove the bowl
nut, float bowl, and "O" ring. Place an 11/64" (4.36 mm)
diameter drill bit across the top of the carburetor casting
on the opposite side and parallel to the float hinge pin
NEW STYLE
OLD STYLE
38
11/64" (4.36 mm)
DRILL BIT
(
diag. 39). The float must just touch the drill bit when the
bit is flush with the edge of the float. If the float is too high
or too low, adjust the height by bending the tab
accordingly. If the required adjustment is minor, the tab
adjustment may be made without removing the float and
carefully inserting a small bladed screwdriver to bend the
tab.
Float sticking can occur due to deposits or when the fuel
tank is filled for the first time, this condition can be quickly
corrected by loosening the carburetor bowl nut one full
turn. Turn the bowl 1/4 turn in either direction, then return
the bowl to its original position and tighten the bowl nut.
RIM
39
1
9
INSPECTION
After careful disassembly of the carburetor and the removal of all non metallic parts, the carburetor body and all other
metallic parts should be cleaned with solvent, or commercial carburetor cleaner, no longer than 30 minutes. Use compressed
air and soft tag wire to clean internal carburetor passages. To do a proper cleaning job, the welch plugs must be removed
to expose the drilled passages.
NOTE: The nylon check balls used in some diaphragm carburetors are not serviceable. Nylon can be damaged if
subjected to harsh cleaners for prolonged periods.
Throttle and Choke
Examine the throttle lever and shaft, choke lever and shaft, and carburetor body at the bearing points and holes into
which the linkage is fastened, and replace if worn or damaged. Any looseness in these areas can cause dirt to enter the
engine and cause premature wear. If dust seals are present, these should be positioned next to the carburetor body.
Idle and High Speed Mixture Adjusting Screw
RETAINER NUT
Examine the idle mixture needle tip and tapered surface
for damage. The tip and tapered surface of the needle must
not show any wear or damage at all. If either is worn or
damaged, replace the adjusting needle. Tension is
maintained on the screw with a coil spring. Examine and
replace the “O” ring seal if damaged (diag. 40).
"O" RING
BRASS WASHER (used to protect the
O" ring from the spring)
SPRING
"
HIGH SPEED
ADJUSTMENT SCREW
40
Examine the tapered surface of the high speed mixture
needle. If the tapered surface is damaged or shows wear,
replace the needle (non-emissioned). Some Tecumseh
carburetors use serviceable jet main nozzles. These are
identified as being non-metallic.
IDLE FUEL
TRANSFER
PASSAGE
FUEL-INLET
PORTS
FUEL-
METERING
PORT
Fuel Bowl Retaining Nut
ONE-HOLE TYPE
TW0-HOLE TYPE
41
The retaining nut contains the transfer passage or metering
jet through which fuel is delivered to the high speed and
idle circuit of the carburetor. If a problem occurs with the
idle circuit, examine the small fuel passage in the annular groove in the retaining (metering) nut. This passage must be
clean for the proper transfer of fuel into the idle metering circuit. Torque retaining nut to 50 in. lbs. (5.65 Nm) when
reinstalling.
There are two different types of bowl nuts that are used on adjustable main, float style carburetors. One type has one fuel
metering port at the bottom of the nut, and the other has two fuel inlet ports at the bottom of the nut. This difference
relates to calibration changes to the carburetor and is dependent on the application (diag. 41).
NOTE: DO NOT INTERCHANGE BOWL NUTS.
The fuel inlet ports must be free of any debris to allow proper fuel flow.
Fuel Bowl, Float, Needle and Seat
The float bowl must be free of dirt and corrosion. Clean with solvent or carburetor cleaner.
Examine the float for damage. Check the float hinge bearing surfaces for wear, as well as the tab that contacts the inlet
needle. Replace any damaged or worn parts.
The needle and seat should be replaced if any fuel delivery problems are experienced (flooding or starvation). Sealing
problems with the inlet needle seat may not be visible, so replacement is recommended.
Diaphragms, Pulse Pumps, and Primer Bulbs
Inspect diaphragms, gaskets, and primer bulbs for cracks, tears, hardness or brittleness. Replace if necessary.
2
0
ASSEMBLY
Welch Plugs
FLAT END PUNCH
NEW WELCH PLUG
To install a new welch plug after cleaning the carburetor,
secure the carburetor in a vise equipped with protective
jaws. Place the welch plug into the receptacle with the
raised portion up. With a punch equal to, or greater than
the size of the plug, merely flatten the plug. Do not dent or
drive the center of the plug below the top surface of the
carburetor. After installation of the welch plug, seal the
outer diameter with finger nail polish or equivalent (diag.
SAME OR LARGER
DIAMETER OF
PLUG
42
SERIES 1, 6, 8, 9, 10
THROTTLE LEVER
THROTTLE
PLATE
42).
TWELVE O'CLOCK
POSITION
Throttle Shaft and Plate
When reassembling, it is important that the lines or lettering
on the throttle plate are facing out when in the closed
position. Position throttle plate with two lines at 12 and 3
o’clock. If the throttle plate has only one line, the line should
be positioned in the 12 o’clock position on Series 1, 6, 8,
and 9 carburetors, and positioned in the 3 o’clock position
on Series 3 and 4 carburetors (diag. 43 & 44).
43
SERIES 3 AND 4
THREE O'CLOCK
POSITION
Test the operation of the throttle and return spring (if
equipped). If binding occurs, correct by loosening screws
and repositioning throttle plate.
Always use a new screw(s) when reinstalling the throttle
shutter (Tecumseh screws are treated with dry-type
adhesive to secure them in place).
44
NOTE: NEVER REUSE OLD SCREWS.
Choke Shaft and Plate
The choke plate is inserted into the air horn of the carburetor
in such a position that the flat surface of the choke is
down. Choke plates will operate in either direction. Make
sure it is assembled properly for the engine. Test the
operation of the choke and return spring function if equipped
CHOKE PLATE
(diag. 45).
Always use a new screw(s) when reinstalling the choke
shutter as the screws are treated with dry-type adhesive
to secure them in place.
FLAT
DOWN
45
NOTE: NEVER REUSE OLD SCREWS.
The choke shaft and plate must be in the closed position
prior to tightening the screws. Hard starting may be due to
insufficient choking action because of a misaligned choke
plate. Correct by readjusting the choke plate to close
completely. Note the cut-out position of choke shutter if
applicable.
CHOKE PLATE
Fuel Inlet Fitting
Support the carburetor body with a wood block to avoid
damage to other parts. Use a bench vise or press to install
the fitting squarely. Insert the tip into the carburetor body,
coat the exposed portion of the shank with Loctite grade
A, then press it in until the shoulder contacts the carburetor
body.
FLAT SIDE DOWN
46
2
1
High and Low Speed Adjusting Screw, Main Nozzle
When reassembling, position the coil spring on the adjusting
screws, followed by the small brass washer and the “O”
ring seal. Turn the high speed adjustment screw in
approximately one turn into the bowl retainer nut to make
an assembly (diag. 47).
"
O" RING
RETAINER NUT
BRASS WASHER
SPRING
On 2-7 hp. engines that use carburetors which have the
metering rod in the idle circuit (carburetor should rattle when
shaking), make certain that the idle adjustment screw is
installed when the carburetor is in an upright position or
the needle will damage the metering rod, adjustment screw
and carburetor casting.
HIGH SPEED
TORQUE NUT TO
50 IN. LBS. (5.65 Nm)
ADJUSTMENT SCREW
47
Some carburetors are of the fixed main type and would
not have a high speed adjusting screw.
5
/32" FLAT PUNCH
SEAT
Inlet Needle and Seat
DRIVE IN UNTIL
SEAT RESTS ON
BODY SHOULDER
On float type carburetors, make sure the seat cavity is
clean. Moisten the seat with oil and insert the seat with
the grooved side down and away from the inlet needle.
Press the seat into the cavity using a flat punch close to
the diameter of the seat, making sure it is firmly seated
INSERT THIS
FACE FIRST
INLET NEEDLE
SEATS AT THIS
POINT
(diag. 48).
48
The inlet needle hooks onto the float tab by means of a
spring clip. To prevent binding, the long, straight end of the
clip should face the air intake end of the carburetor as
shown (diag. 49).
CLIP
OPEN END
OF CLIP
LONG END
OF CLIP
On diaphragm carburetors the inlet needle and seat
assembly are installed by using a socket to tighten the
assembly until seated.
THROTTLE
END
Needle and Seat Pop-Off Test
CHOKE
END
To test the pop-off pressure, remove the carburetor from
the engine. Be sure to drain any fuel into an approved
container. Invert the carburetor and remove the float bowl.
Place a drop of an oil based product such as WD-40 on
the tip of the needle valve. Using a commercially available
49
WASHER
0
-30 psi pump and gauge, attach the pumps hose to the
carburetor inlet. Apply approximately 6 psi or until the
needle pops off the seat. The needle should seat at 1.5 psi
or greater for a minimum of 5 minutes. If the minimum 1.5
psi cannot be maintained for this period of time, then service
to the needle and seat is required.
INLET SEAT
INLET NEEDLE
FLOAT SPRING
HINGE PIN
Float Installation
FLOAT
Reinstall the inlet needle and float into the carburetor. The
long end of the spring or clip on the inlet needle must point
toward the air intake end of the carburetor. If a float
dampening spring is used, reassemble using the following
steps (diag. 50).
50
1. Place the float upside down.
2
. Position the spring on the float with the long end around and to the back side of the float’s center back tang. The ends
must point toward the choke end of the carburetor. Hook the inlet needle clip on the inside float tang so the clip end
points to the choke end of the carburetor (diag. 50).
3
. Place the float, float spring, clip and inlet needle in position between the hinge legs of the carburetor. As the float
assembly nears the hinge legs, wind the outside end of the spring so it goes to the outside of the leg (counterclockwise
looking from the choke end).
2
2
4
. Install the hinge pin from the opposite hinge leg. The
bowl gasket must be positioned over the end of the
spring (diag. 51).
GASKET GOES
OVER SPRING
5
. Set the proper float height. See “Float Adjusting
Procedure” in this chapter.
CHOKE END OF
CARBURETOR
Diaphragm Assembly
The rivet head on the diaphragm must always face toward
the inlet needle valve. On carburetors with an “F” cast into
the carburetor flange as illustrated, the diaphragm goes
next to the carburetor body. Other diaphragm carburetors
have the gasket located between the diaphragm and
carburetor body. Install the cover retaining screws and
tighten (diag. 52).
ENDS OF SPRING POINT
TOWARD CHOKE END
OF CARBURETOR
51
Fuel Bowl And Bowl Nut
RIDGE AND
RIVET HEAD
UP
GASKET
Whenever a carburetor bowl is removed for service, the
fuel bowl “O” ring must be replaced. For easier installation,
lubricate the “O” ring with a small amount oil.
RIDGE AND
RIVET
HEAD UP
Install the float bowl by placing the detent portion opposite
of the hinge pin. Make sure the deepest end of the bowl is
opposite of the inlet needle. The bowl has a small dimple
located in the deepest part. The purpose of this dimple is
to minimize the chances of the float sticking to the bottom
of the bowl caused by stale fuel (diag. 53).
GASKET
52
On some fixed jet (non-adjustable) and adjustable
carburetors, a fibered washer is required between the
carburetor bowl and the bowl retaining nut.
DETENT
Occasionally, on engines equipped with the dual system
carburetor, some rich starting conditions have occurred
when the engine is warm. This condition can be corrected
by inserting a non-metallic spacer in the center leg of the
carburetor, as shown (part # 632158). This spacer is
designed to reduce the amount of prime charge in the main
nozzle area for better starting under warm engine
conditions. It can only be used on Dual System carburetors
and does not lean out the carburetor mixture. (diag. 54)
This spacer must be reinstalled if originally equipped in
the carburetor.
53
Impulse Fuel Pump
The diaphragms must be installed against the center body
with the gaskets against the outside covers. The parts are
designed so they cannot be misassembled without damage
NON-METALLIC
SPACER
54
(diag. 54).
To test the unit, assemble the carburetor to the engine,
leaving the fuel line from the pump off. Use a different fuel
tank remotely placed above the carburetor to provide gravity
fuel flow to the carburetor inlet to run the engine while
testing the pump. Make sure fuel is available in both fuel
tanks and that the original fuel tank's fuel line is connected
to the fuel pump inlet. Place the pump outlet line in a proper
draining receptacle. With the pulse line connected from
the engine crankcase to the pump and the engine running,
a definite fuel flow should result at the pump outlet.
If the flow is erratic or intermittent, the pump needs repair
or replacement.
2
3
Primer Bulb
To install, start the retainer and bulb into the casting with
the retainer tabs pointed out. Firmly push the bulb and
retainer into position using a 3/4'’ (19.05 mm) deep well
socket (diag. 55).
Final Checks
Before reinstalling a newly overhauled carburetor, pre-set
the main mixture adjustment screw, the idle mixture
adjustment screw and the idle speed adjustment screw.
See “Pre-sets and Adjustments” in this chapter.
5
5
STANDARD SERVICE CARBURETORS
Tecumseh supplies some replacement carburetors on which parts from the old carburetors can be reused or new parts
added. This Standard Service Carburetor helps to reduce dealer inventories.
Standard Service Carburetors are built in both float and diaphragm versions.
The parts from the original carburetor that are necessary to make a standard service carburetor are: choke shaft, shutter
and spring, throttle lever and spring, fuel fitting, idle adjustment screw and spring. If any or all of these old parts are worn
or damaged, replace each part with a new service part to assure proper function and prevent engine damage. Use the
diagrams on the next page as a guide to facilitate the correct installation of parts (diag. 57 & 58).
Fuel Fitting
NOTE: MOST SERVICE CARBURETORS ARE MARKED “SVC CARB NF” IN THE PRICE LIST. THIS MEANS THAT
THE CARBURETOR COMES WITH NO FUEL FITTING.
Use the parts manual to obtain the same fuel inlet fitting that was installed in the original carburetor. Install the fuel fitting
in the new carburetor body in the same position as on the original carburetor. Support the carburetor body with a wood
block to avoid damage to other parts. Use a bench vise or press to install the fitting squarely. Press it in until it bottoms
out.
NOTE: PRESS FUEL FITTING IN SQUARELY USING CAUTION SO THAT THE CARBURETOR BODY IS NOT
DAMAGED.
Inlet Fuel Fitting
To remove a leaking or damaged fuel inlet fitting, use a
1
/4"(6 mm) bolt, 1/4" (6 mm) nut and 1/4" (6 mm) washer,
along with a 1/2" (12 mm) nut. Use a pliers or vise to
remove the plastic part of the inlet fitting. Tap the inside
of the remaining metal portion of the fitting using a
1/
4
"- 20 (6 mm) tap. Place a 1/2" (12 mm) nut over the
fuel fitting (it may be necessary to guide one side of the
nut to seat it squarely to the carburetor). Next thread the
1
/4" (6 mm) nut on the bolt until it contacts the shank,
add the washer, and thread the bolt into the fitting until
snug. Tighten the 1/4"- 20 (6 mm) nut until the fitting is
removed. (diag. 56)
56
Choke Shaft
NOTE: Never reuse choke or throttle shutter screws, always replace with new Tecumseh service screws.
Remove the choke shutter screw from the original carburetor and remove the choke shaft. Observe the position of the
ends of the choke return spring if one is present. Also observe the position of the cut-out and/or holes in choke shutter.
Some chokes turn clockwise and some turn counterclockwise, note the position of the choke shaft prior to removal from
the old carburetor.
If a choke stop spring is present on the new carburetor and is not used on the old carburetor, cut it off with a side cutter
or pull it out using a pliers.
Test the action of choke shaft to make sure it moves freely and easily and does not bind in either open or closed position.
If binding occurs, loosen the shutter screw; reposition the shutter and tighten the screw.
2
4
Throttle Lever
Remove the throttle lever and spring and file off the peened end of the throttle shaft until the lever can be removed. Install
the throttle spring and lever on the new carburetor with the self-tapping screw furnished. If dust seals are furnished,
install them under the return spring.
Idle Speed Adjustment Screw
Remove the screw assembly from the original carburetor and install it in the new carburetor. Turn it in until it contacts the
throttle lever. Then an additional 1-1/2 turns for a static setting.
Final Checks
Consult the service section under “Pre-sets and Adjustments” and follow the adjustment procedures before placing the
carburetor on the engine.
FLOAT TYPE CARBURETOR
DIAPHRAGM TYPE CARBURETOR
THROTTLE LEVER
AND SHAFT
CHOKE SHAFT
SELF TAPPING SCREW
IDLE CRACK
SCREW AND
SPRING
CHOKE LEVER
AND SHAFT
LEVER
SPRING
SPRING
WASHER
WASHER
SPRING
WASHER
FELT SEAL
FELT SEAL
FELT SEAL
THROTTLE SHAFT
THROTTLE SHUTTER
CHOKE STOP
SPRING
FUEL INLET
SHUTTER SCREW
SHUTTER
IDLE
ADJUSTMENT
SCREW
CHOKE
SHUTTER
SHANK
SEAL
WASHER
SPRING
SCREW
FUEL FITTING
"
O" RING
SHUTTER
SCREW
SEAT AND CLIP
INLET NEEDLE
LOW SPEED
ADJUSTMENT
SCREW
DIAPHRAGM
SPRING CLIP
HIGH SPEED
ADJUSTMENT
SCREW
FLOAT
DIAPHRAGM
GASKET
FLOAT SHAFT
FLOAT BOWL
DIAPHRAGM
COVER
DIAPHRAGM
COVER SCREW
PRIMER FITTING
BOWL NUT WASHER
HIGH SPEED BOWL NUT
5
8
5
7
2
5
CHAPTER 4 GOVERNORS AND LINKAGE
GENERAL INFORMATION
This chapter includes governor assembly and linkage illustrations to aid in governor or speed control assembly.
Tecumseh 4 cycle engines are equipped with mechanical type governors. The governor’s function is to maintain a
constant R.P.M. setting when engine loads are added or taken away. Mechanical type governors are driven off the
engine’s camshaft gear. Changes in engine R.P.M. cause the governor to move the solid link that is connected from
the governor lever to the throttle in the carburetor. The throttle is opened when the engine R.P.M. drops and closes as
the engine load is removed.
OPERATION
SPRING
As the speed of the engine increases, the governor
weights (on the governor gear) move outward by
THROTTLE
GOVERNOR SHAFT
centrifugal force. The shape of the governor weights force
the governor spool to lift. The governor rod maintains
contact with the governor spool due to the governor spring
tension. As the spool rises, the governor rod rotates,
causing the attached outer governor lever to pull the solid
link and close the throttle opening. When the engine
speed decreases, the lower centrifugal force allows the
governor weights to be pulled in by the governor spring.
As the spool lowers, the governor rod rotates and the
solid link pushes the throttle to a more open position (diag.
WEIGHTS
GOVERNOR
SPOOL
GOVERNOR GEAR
1
1
).
INTERNAL COMPONENTS (VARIOUS STYLES)
TAINING
RING
RETAINING
RING
S
SPOOL
SPOOL
R
AS
G
SPOOL
UPSET
SPOOL
SHAFT
RETAINING
RING
WASHER
(
NO RETAINING
RING
RETAINING
RING
SPOOL
GEAR ASSY.
SHAFT
GEAR ASSY.
(
GOV.)
(
GOV.)
WASHER
RETAINING
RING
WASHER
SPACER
WASHER
SHAFT
GEAR ASSY.
GEAR ASSY.
(GOV.)
GEAR
ASSY.
(GOV)
(
GOV.)
BRACKET
WASHER
WASHER
SHAFT
SCREWS
TVS STANDARD
2
TVS UPSET
3
MEDIUM FRAME 4
HORIZONTAL
5
LEV
6
TROUBLESHOOTING
Engine problems where the governor is suspected to be the cause, may actually be the result of other engine system
problems. Hunting (engine R.P.M. surging up and down) indicates that the engine is incapable of maintaining a
constant R.P.M. with or without an engine load. Engine overspeeding (either with or without throttle movement) must
be corrected immediately before serious engine damage occurs. Use the following procedure to diagnose a suspected
governor problems.
26
ENGINE OVERSPEEDING
1
2
.
.
If the engine runs wide open (faster than normal), shut the engine off immediately.
Check the condition of the external governor shaft, linkage, governor spring, and speed control assembly for
breakage, stretching or binding. Correct or replace binding or damaged parts.
3
4
.
.
Follow the governor adjustment procedure and reset the governor - see "Service" in this chapter.
Run the engine. Be ready to shut the engine off if an overspeed problem still exists. If the problem persists, the
engine will require disassembly to inspect the governor gear assembly for damage, binding, or wear.
5
6
.
.
See Chapter 9 under "Disassembly Procedure" to disassemble the engine.
Remove the governor gear assembly. Repair or replace as necessary.
ENGINE SURGING
1
2
.
.
Try to stabilize the engine R.P.M. by holding steady the solid link between the governor arm and the carburetor
throttle, using a pliers or fingers.
If the engine R.P.M. stabilizes, the governor or governor adjustment should be checked. See "Service" governor
adjustment procedure in this chapter. If the engine R.P.M. does not stabilize, the engine will require additional
checks, see Chapter 9 under "Troubleshooting".
3
4
.
.
If the problem persists after the governor adjustment, check the engine R.P.M. found on microfiche card # 30. The
R.P.M. settings are critical. If the R.P.M. setting for high and low speed are within specification and a slight surge
is experienced, increasing the engine idle R.P.M. setting slightly may eliminate this condition.
Check the governor shaft or linkages for binding, wear, or improper hookup. Check the governor spring for adequate
tension. Repair or replace as necessary.
SERVICE
GOVERNOR ADJUSTMENT
Ý
PUSH LEVER
TO OPEN
THROTTLE
With the engine stopped, loosen the screw holding the
governor clamp on the governor lever. Rotate the clamp
in a direction that will force the throttle shaft open and
allow the governor follower arm to rest on the governor
spool. Push the governor lever connected to the throttle
to the wide open throttle position. Hold the lever and
clamp in this position while tightening the screw (diag.
Ú
7
).
GOVERNOR SHAFT
GOVERNOR SPOOL
GOVERNOR GEAR
GOVERNOR ADJUSTMENT PROCEDURE
FOR SHORT BLOCK INSTALLATIONS
Short block installation on 3-5 h.p. vertical shaft engines
built prior to 1977 may require the governor clamp
(
tinnerman style) to be repositioned to work properly. The
clamp must be removed from the governor rod and turned
to the same position as the original engine. Hook the
solid link and spring to the governor lever and position
the clamp on the governor rod. Follow the above governor
adjustment procedure to complete the short block
governor set-up. Units built after 1977 use the normal
governor set up procedure. (diag. 8)
VERTICAL
Figure B
1977 & Later
production
Figure A
Before 1977
production
8
27
GOVERNOR GEAR AND SHAFT SERVICE
After the cylinder cover is removed from the engine, the governor spool, gear, or governor shaft can be removed. On
older style governor assemblies, the retaining ring must be removed to allow the spool or gear to slide off the shaft.
Newer style governor shafts (3 - 6.75 model engines) use an upset to hold the governor spool on. If the gear requires
replacement, the governor shaft will have to be removed.
Governor Spool Replacement With Upset Style Governor Shaft
The spool can be replaced without removing the governor
shaft. Grip the original spool in a vise and use a twisting
and pulling motion on the flange until the spool is free.
Install the new spool by starting it on the shaft and then
turning the flange over. This will allow the weights to hang
in the proper position. Place the spool on a solid surface
and push on the flange until the spool seats. The governor
weights must be in position under the spool after
installation. (diag. 9)
Governor Gear or Shaft Replacement, Upset
Style Governor Shaft
1
.
Grip the original spool in a vise and use a twisting
and pulling motion on the flange until the spool is
free.
2
.
Clamp the shaft in a vise and pound gently on the
flange with a wooden or plastic mallet to remove the
shaft.
9
NOTE: DO NOT TWIST THE SHAFT WHEN REMOVING.
THE SHAFT BOSS MAY BECOME ENLARGED,
LEAVING THE NEW GOVERNOR SHAFT LOOSE AND
CAUSING SEVERE DAMAGE.
GEAR
3
.
To install a new shaft, first assemble the gear and
washer on the shaft. Start the shaft into the hole with
a few taps from a soft faced hammer.
SHIM
WASHER
4
.
Place the flange in a press with a solid piece
supporting the area below the shaft boss. Press the
shaft in until a shim, part # 670297 just becomes
snug [.010 - .020 (.254 - .508 mm) clearance].
SHAFT BOSS
670297 (modified)
Governor Shaft Replacement, Retaining Ring
Style
1
0
ENGINE MODEL
ECH90
ECV100
EXPOSED SHAFT LENGTH
1
.
Remove the retaining ring, spool, gear assembly, and
washers.
H 30, 35
HS 40, 50
LAV 35
2
.
Clamp the shaft in a vise and pound gently on the
flange with a wooden or plastic mallet to remove the
shaft.
Mounting flange to Top
1.319 - 1.334"
LEV (all)
(
33.502 - 33.883 mm)
OHH (all)
OVRM (all)
TNT 100, 120
TVS (all)
NOTE: DO NOT TWIST THE SHAFT WHEN REMOVING.
THE SHAFT BOSS MAY BECOME ENLARGED AND
THE NEW GOVERNOR SHAFT WILL BE LOOSE AND
MOVE.
TVM (all)
V 50, 60, 70
VH 50, 60, 70
Mounting flange to Top
1.581 - 1.596"
(25.806 - 26.314 mm)
3
.
Start the new shaft into the shaft boss by tapping
with a soft faced hammer.
Mounting flange to Top
4
.
Refer to the chart at right for the proper shaft exposed
length. Add a drop of red Loctite 271 and press the
governor shaft to the proper depth using a press or a
vise. Wipe the extra Loctite off after installation (diag.
HH 100, 120
VH 100
1.016 - 1.036"
(
25.806 - 26.314 mm)
H 50, 60, 70
HH 60, 70
HHM80
Mounting flange to Shoulder
.283 - 1.293"
32.588 - 32.842 mm)
1
1).
1
(
5
2
.
Reassemble the governor and install the retaining
ring.
HM 70, 80, 100
1
1
8
SPEED CONTROLS AND LINKAGE
Many different types of speed controls and linkage are used for O.E.M. applications. Linkage attachment points are best
recorded or marked prior to disassembly. This assures the correct placement during reassembly. On vertical shaft
engines the solid link is always connected from the outermost hole in the governor lever to the throttle in the carburetor.
The link with the governor spring attached is connected between the control lever and the lower hole in the governor
lever. Horizontal engines use one location (non-adjustable) speed control brackets. Most vertical engines use an adjustable
speed control bracket mounted above the carburetor. The ignition ground out switch, idle R.P.M. and high speed R.P.M.
adjustment screws are located on the speed control bracket. Some models use the idle R.P.M. adjustment on the
carburetor.
Most vertical shaft engines must have the speed control bracket aligned when installing. To align the control bracket, use
the following steps.
LOOSEN TO ADJUST
1
.
.
Loosen the two screws on the top of the panel.
WIRE
HOLE
2
Move the control lever to full wide open throttle position
and install a wire or aligning pin through the hole in the
top of the panel, the hole in the choke actuating lever,
and the hole in the choke (diag. 12).
3.
With the components aligned, tighten the two screws
on the control panel.
The following pages illustrate common linkage
attachment. Whenever the carburetor or the governor
linkage is removed or replaced, the engine R.P.M.'s
should also be checked. Use microfiche card #30 or the
computer parts look-up system for the correct R.P.M.
settings for the engine model and specification.
CONTROL LEVER
12
LOW SPEED TAB
HIGH SPEED TAB
SNAP IN "STYLE SPEED CONTROL"
HIGH SPEED
PIN POSITION
This style of speed control is used on 3 - 6.75 model
rotary mower engines and is adjusted by two bendable
tabs. Use the speed adjustment tool (part # 670326) as
illustrated in diag.13 to adjust engine speed.
To adjust high speed, move the speed control lever to
the high speed position and align the high speed pin
holes. Place the adjustment tool on the high speed tab
and move the tab to achieve the correct engine speed.
Move the speed control lever to the low speed position,
place the adjustment tool on the low speed tab and bend
to either increase or decrease to the correct speed.
Þ
DECREASE
Þ
INCREASE
TOOL 670326
1
3
29
GOVERNED
IDLE SPEED SCREW
ADJUSTING RPM ON MEDIUM FRAME
VERTICAL SPEED CONTROL
HIGH SPEED
ADJUSTMENT TAB
GAP OF
040 - .070
1.016 - 1.778 mm)
.
This speed control is adjusted by aligning the slot in the
speed control lever with the alignment hole on the mounting
bracket. Place a pin through the two holes, place the
equipment throttle control to the wide open position, hook
the bowden cable end in the control as shown, and tighten
the cable housing clamp. In this position, the gap of .040"
(
-
.070" (1.016 - 1.778 mm) should exist at the gap location
HIGH SPEED
PIN POSITION
as illustrated. This will assure that the carburetor will go
into full choke when the control is placed in the start
position.
TOOL
6
70326
Þ
Þ
DECREASE
INCREASE
1
4
ADJUSTING GOVERNED/NON-GOVERNED
With the engine running at its lowest speed, set the
governed idle at the designated RPM by adjusting the
governed idle screw or bending the idle tab. Next set the
non-governed idle by pushing the bottom of the governor
lever away from the control brackets so the throttle lever
contacts the idle speed crack screw (on the carburetor).
Hold the lever in this position and turn the crack screw to
.040 - .070 (1.016 - 1.778 mm)
GAP LOCATION
HIGH SPEED
ADJUSTMENT TAB
BEND AREA
CHOKE ADJUSTING
TAB
6
00 RPM below the governed idle speed. This setting
CONTROL
LEVER
prevents the throttle plate from closing off when going
from high speed RPM to low speed RPM. If improperly
adjusted, the engine could experience an over lean
condition.
HIGH SPEED
PIN POSITION
DECREASE
INCREASE
The idle speed is adjusted by turning the idle speed screw
clockwise to increase engine R.P.M. and counter-
clockwise to decrease R.P.M. Use tool part # 670326 to
adjust the high speed engine R.P.M. Place the slotted
end of the tool onto the adjustment tab and bend the tab
to the left (toward the spark plug end) to increase engine
R.P.M. (diag. 14).
GOVERNED
IDLE ADJUSTING
SCREW
TOOL
70326
6
15
NOTE: Some engines use nylon bushings on the throttle
and choke linkage hook-up points to extend the life of
the linkage and to enhance the stability of the governor
system. Make sure they are in good condition and in place.
ADJUSTING RPM ON MEDIUM FRAME
VERTICAL
(
up/down speed control)
To adjust the high speed RPM on Medium Frame Vertical
engines, move the control lever to the high speed pin
position (align high speed pin holes in the speed control
bracket). Place the slot on the straight end of tool (number
6
70326) onto the high speed adjustment tab as pictured.
Rotate the bent end of the tool counterclockwise to
increase RPM and clockwise to decrease RPM. (diag.
1
5).
30
HORIZONTAL SHAFT ENGINES
IDLE SPEED
CRACK SCREW
IDLE SPEED
CRACK SCREW
HIGH SPEED
RPM
ADJUSTMENT
SCREW
HIGH SPEED
RPM
ADJUSTMENT
SCREW
HORIZONTAL LIGHTWEIGHT
1
6
LIGHTWEIGHT R.V. TYPE
17
IDLE SPEED
CRACK SCREW
SPEED
PM
TMENT
REW
IDLE
MIXTURE
SCREW
MAIN
MIXTURE
SCREW
SMALL FRAME
1
8
HIGH SPEED RPM
ADJUSTMENT SCREW
IDLE SPEED CRACK SCREW
IDLE SPEED
CRACK SCREW
HIGH SPEED RPM
ADJUSTMENT SCREW
CONSTANT SPEED APPLICATIONS
HORIZONTAL MEDIUM FRAME
1
9
20
31
HORIZONTAL SHAFT ENGINES (CONTINUED)
HIGH SPEED RPM
ADJUSTMENT SCREW
IDLE SPEED
SCREW
MAIN MIXTURE
SCREW
IDLE SPEED
CRACK SCREW
IDLE MIXTURE
SCREW
IDLE MIXTURE
SCREW
HORIZONTAL MEDIUM FRAME
21
HMSK80-100
2
2
IDLE SPEED
CRACK SCREW
HIGH SPEED RPM
ADUSTMENT SCREW
MEDIUM FRAME
23
BEND LOOP OPEN OR
CLOSED TO ATTAIN
OPERATING RPM'S
TO INCREASE SPEED - CLOSE LOOP
TO DECREASE SPEED - SPREAD LOOP
IDLE SPEED
CRACK SCREW
MAIN MIXTURE
SCREW
SNOW KING ENGINES
24
25
SNOW KING ENGINES
32
VERTICAL SHAFT ENGINES
HIGH SPEED
ADJUSTMENT
SCREW
BEND Ó TO INCREASE SPEED
BEND Ô TO DECREASE SPEED
IDLE SPEED
CRACK SCREW
VERTICAL SHAFT ENGINES
26
TNT 100 VERTICAL ENGINES
27
TVS 115 ENGINE WITH "SNAP IN"
SPEED CONTROL
28
IDLE SPEED
CRACK SCREW
IDLE MIXTURE
SCREW
TVXL 220 WITH HORIZONTAL SPEED CONTROL
STANDARD TVM ENGINE WITHOUT GOVERNOR
OVERRIDE
30
2
9
33
GOVERNOR OVERRIDE SYSTEM FOR
TVM170, 195 AND 220 ENGINES
This system will be found starting on 1985 production
models, and will not retrofit onto older engines. It is
designed to allow the governor to regulate the low and
high speeds of the engine. The high speed is adjusted at
the top screw of the override lever; to increase R.P.M.
turn the screw out (counterclockwise), to decrease R.P.M.
turn the screw in (clockwise). The low speed is adjusted
at the bottom screw of the override lever; to increase
R.P.M. turn the screw in or clockwise, to decrease R.P.M.
turn the screw out or counterclockwise (diag. 31).
MAIN MIXTURE
SCREW
HIGH SPEED
ADJUSTMENT SCREW
LOW SPEED ADJUSTMENT SCREW
GOVERNED / NON-GOVERNED IDLE
TVM ENGINES WITH GOVERNOR OVERRIDE 31
With the engine throttle set at its lowest speed, set the
governed idle at the designated RPM by bending the idle
RPM tab or adjusting a screw. Next set the non-governed
idle by pushing the bottom of the governor lever away
from the control brackets, so the throttle lever contacts
the idle speed screw. Hold the lever in this position and
turn the idle adjustment screw clockwise to increase or
counterclockwise to decrease engine idle speed. The
setting on the carburetor screw should be set 600 RPM
below the governed idle setting. This setting prevents the
throttle plate from closing when going from high speed
RPM to low speed RPM. If improperly adjusted, the engine
could experience an over lead condition.
34
CHAPTER 5 REWIND STARTERS
GENERAL INFORMATION
Rewind starters used on vertical shaft Tecumseh engines are top mount horizontal pull style or side mount vertical
pull style. Horizontal shaft engines use side mounted starters which can be mounted to pull either vertically or horizontally.
All rewind starters except the vertical pull style turn the engine over by engaging a dog(s) into the starter cup attached
to the engine flywheel. The vertical pull starter engages the starter gear into the ring gear of the flywheel to turn the
engine over. All starters are spring loaded to retract the dog(s) or starter gear when the engine speed exceeds the
turning speed of the starter.
OPERATION
As the starter rope is pulled, the starter pulley rotates on the center pin. The starter dog(s) is pinned or pocketed in the
pulley hub and extends outward when the pulley's rotation forces the starter dog(s) to contact the ears on the retainer.
The retainer ears act as a ramp to fully extend the starter dog(s). The fully extended starter dog(s) locks in contact
with notches in the starter cup. When the engine fires and the rotational speed of the starter cup exceeds the starter
pulley, the starter dog(s) disengages from the starter cup. The starter dog spring(s) returns the starter dog(s) to the
disengaged position. The recoil spring turns the starter pulley in the opposite direction, retracting the starter rope until
the handle contacts the stop.
COMPONENTS
STARTER HOUSING
HANDLE
HOUSING
HANDLE
ROPE
SPRING & KEEPER
PULLEY AND REWIND
SPRING ASSY.
DOG SPRING
PULLEY
DOG
STARTER DOG
WASHER
RETAINER
DOG SPRING
RETAINER
BRAKE SPRING
BRAKE WASHER
CAM DOG
BRAKE SPRING
WASHER
CENTER SCREW
SPRING PIN
1
2
SERVICE
Starter related problems will require the starter to be removed from the engine to diagnose the cause. Visually inspect
the starter dog(s), starter cup, retainer, springs, rope, washers, and the starter pulley for wear or breakage. Use one
of the following procedures that applies to your application, to disassemble, repair, and assemble the starter. Always
consult the Tecumseh Master Parts Manual for the correct replacement parts.
ROPE SERVICE
Rope replacement should be done using the correct part number replacement rope or braided rope of the correct
diameter and length. Consult the Tecumseh Master Parts Manual to obtain the correct part number, length, and size
required. Use the following rope chart to convert a numbered rope to a fractional diameter for bulk rope use.
#
#
#
4 1/2 rope
5 rope
=
=
=
9/64" (3.572 mm) diameter
5/32" (3.964 mm) diameter
3/16" (4.762 mm) diameter
Part No. 730526
Part No. 730514
Part No. 730516
100' (30.48 meters) spool
100' (30.48 meters) spool
100' (30.48 meters) spool
6 rope
35
Standard rope lengths
LEFT-HAND
KNOT
5
6
4" (16.5 meters) standard stamped steel starter
1" (18.6 meters) vertical pull - horizontal engagement
type
6
8
5" (20 meters) vertical pull - vertical engagement
type
5" (26 meters) extended handlebar rope start
(
compliance)
Check the old rope for the right length for the application.
Some applications require longer lengths. The rope ends
should be cauterized by burning with a match and wiping
the rope end with a cloth while hot.
Rope replacement can be done without the starter being
disassembled on vertical pull starters that have "V"
notches in the bracket. Use the following procedure for
rope replacement.
3
1
2
.
.
Remove the starter assembly from the engine.
Turn the pulley until the staple in the pulley lines up
with the "V" notch. Pry out the staple with a small
screwdriver and remove the original rope (diag. 3).
ONE PIECE ROPE RETAINER
3
4
.
.
Turn the pulley counterclockwise to fully wind the
starter return spring until tight. Allow the pulley to
unwind until the hole in the pulley lines up with the
4
"V" notch.
Hold the pulley in this position and feed the new rope
through the hole and tie a left-handed knot on the
rope end. Make sure the rope and knot do not
protrude from the knot cavity and bind the pulley
rotation.
STARTER HOUSING
HANDLE
ROPE
PULLEY AND REWIND
SPRING ASSY.
RETAINER REPLACEMENT (DIAGRAM 4)
1
2
3
.
.
.
Remove the starter handle if the retainer is a complete
circle design. Remove the staple and old retainer.
DOG SPRING
STARTER DOG
Slide the rope retainer into the proper position and
insert the staple using a pliers.
WASHER
RETAINER
Install the starter handle and tie a left hand knot to
secure the handle.
BRAKE SPRING
WASHER
STYLIZED REWIND STARTER (TVS, HM, TVM,
TVXL), AND STAMPED STEEL STARTER (HM,
VM, TVM, TVXL)
SPRING PIN
5
Disassembly Procedure
1
.
After removing the rewind assembly from the engine
blower housing, release the tension on the rewind
spring. This can be done by removing the starter
handle and carefully allowing the rope to unwind in
the starter housing assembly.
2
3
.
.
Place a 1" (25 mm) deep well socket under the
retainer. Set the rewind on a bench, supported on
the socket.
Use a 5/16" (7.938 mm) or 1/4" (6.35 mm) (for
stamped steel) roll pin punch to drive out the center
pin. The stamped steel center pin is driven out from
the top, inside the center hole. Move the punch around
while driving the pin to help keep the pin straight.
6
36
CAUTION: THIS REWIND SPRING IS NOT SECURED IN A CANISTER. PULLEY BOSSES HOLD THE
REWIND SPRING AND COVER, AND CAN BE EASILY DISLODGED DURING HANDLING.
4
. Remove the brake spring, spring retainer, washers, and pulley assembly (diag. 7, 8, 9 & 10)
NOTE: THE STARTER DOGS FACE OUT ON THE STAMPED STEEL STARTER AND THE DOGS FACE IN ON THE
STYLIZED REWIND STARTER.
5. All components in need of service should be replaced.
SPRING PIN 1/8"
FROM TOP
STARTER HOUSING
HANDLE
Assembly Procedure
LEFT-HAND
KNOT
NOTE: It is critical to support the starter on a deep well
socket to prevent damage.
1
.
Reverse the disassembly procedure. The starter dogs
with the dog springs must snap back to the center of
the pulley (disengaged position). When the rope is
pulled, the tabs on the retainer must be positioned
so that they will force the starter dogs to engage the
starter cup. (diag. 7 & 8)
HANDLE INSERT
ROPE
DOG SPRING
PULLEY AND REWIND
SPRING ASSY.
WASHER
STARTER DOG
BRAKE SPRING
SPRING PIN
2
3
.
.
Always replace the center spring pin with a new one
upon reassembly. Place the two new plastic washers
between the center leg of the starter and the retainer.
New plastic washers are provided with a new center
spring pin. Discard the old plastic washer.
RETAINER
WASHER
7
Place the rewind on a flat surface and drive the new
center pin in until it is within 1/8" (3.175 mm) of the
top of the starter.
SPRING PIN 1/8"
FROM TOP
STARTER
HOUSING
NOTE: DO NOT DRIVE THE CENTER PIN IN TOO FAR.
HANDLE
ROPE
The retainer will bend and the starter dogs will not
engage the starter cup. On the stamped steel starter
the center pin should be driven in until it contacts the
shoulder in the starter body.
PULLEY AND REWIND
SPRING ASSY.
4
.
Wind the starter pulley counterclockwise four or five
turns to pre-load the recoil spring, thread the rope
through the starter housing eyelet and tie a temporary
knot in the rope. Reattach the starter handle to the
rope using a left-hand knot. Untie the temporary knot
and allow the rope to recoil.
DOG SPRING
STARTER DOG
WASHER
RETAINER
BRAKE SPRING
WASHER
SPRING PIN
8
STYLIZED REWIND STARTER WITH
PLASTIC RETAINER
Dis as s embly Procedure
4
.
Use a small Phillips screwdriver or similar tool to pry
the retainer legs apart and lift out the retaining wedge
or steel clip on newer style starters).
1.
After removing the rewind assembly from the engine
blower housing, remove the starter handle by first
pulling a length of rope out using the handle, tying a
temporary knot in the exposed rope, and either
untying the knot in the handle or prying out the staple.
(
5.
Pinch the legs of the retainer together and pull on
the head of the retainer to remove it from the housing.
2.
Untie the temporary knot and slowly allow the rope
to fully retract into the starter housing and the recoil
spring to fully unwind.
6
.
Remove the pulley assembly from the recoil housing.
Repair or replace as necessary.
7.
3.
Remove the decal from the center of the starter
housing.
37
As s embly
LEFT-HAND
KNOT
RETAINING WEDGE
STEEL CLIP - NEW STYLE)
(
1
.
If replacing the starter rope, see Step 8.
Extreme caution should be used when working
with springs. Always where appropriate safety
equipment.
STARTER
HOUSING
2
.
Install a new recoil spring if necessary by pushing
the new spring out of the holder into the pulley cavity
while aligning the outside spring hook into the deep
notch in the pulley. Push the spring cover in until
seated.
STARTER PULLEY
SPRING & COVER
3
4
.
.
Apply a small amount of lithium grease to the inner
bore of the center shaft.
Replace or check that both starter dogs are in the
pulley pockets and that the dog springs are hooked
on the outer surface of the dog.
DOG SPRING
STARTER DOG
5
6
.
.
Pinch the two legs of the plastic retainer together
and start into the center shaft hole.
DOG RETAINER
Rotate the retainer so the two tabs on the bottom of
the part fit between the dog and pulley hub (left side
of the dog). Push the retainer in until the leg prongs
pop out of the center shaft.
9
7
8
.
.
Turn the starter over and snap the locking tab
between the retainer legs, replace the top decal.
NOTE: Refer to Service Bulletin 122 for steel locking
clip.
Wind the starter pulley counterclockwise four or five
turns to pre-load the recoil spring and thread the rope
through the starter housing eyelet. Pull enough rope
through to tie a temporary knot in the rope. Reattach
the starter handle to the rope using a left-hand knot.
Untie the temporary knot and allow the rope to recoil.
STANDARD STAMPED STEEL AND CAST
ALUMINUM STARTER (HM, VM)
STARTER
HOUSING
Disassembly Procedure
REWIND
HANDLE
SPRING AND
KEEPER ASSY.
1
2
.
.
Untie the knot in the rope and slowly release the
spring tension.
Remove the retainer screw, retainer cup (cam dog
on snow proof type), starter dog(s) and dog spring(s),
and brake spring (diag. 10).
HANDLE INSERT
ROPE
DOG SPRING
PULLEY
STARTER DOG
DOG RETAINER
3
.
Turn the spring and keeper assembly to remove the
pulley. Lift the pulley out of the starter housing.
Replace all worn or damaged parts.
RETAINER SCREW
CAM DOG
WASHER
BRAKE SPRING
SPRING PIN
Assembly Procedure
1
0
1
.
Place the rewind spring and keeper assembly into
the pulley. Turn the pulley to lock into position. A light
coating of non-freeze grease should be applied on
the spring.
38
2
3
.
.
Place the pulley assembly into the starter housing.
Install the brake spring, starter dog(s), and starter
dog return spring(s). The starter dog spring(s) must
hold the dog(s) in against the pulley. On Snow King
engines the starter dog posts should be lubricated
with S.A.E. 30 engine oil.
LEFT-HAND
KNOT
HOUSING
4
.
Replace the retainer cup (cam dog on snow proof
starter) and retainer screw. Tighten to 65 - 75 in. lbs.
Older models that use a 10 - 32 retainer screw can
be replaced with a larger 12 - 28 screw (part #
HANDLE
SPRING &
KEEPER ASSY.
5
(
90409A). Re-drill the screw hole using a 13/64"
4.35 mm) drill bit. The center screw torque on cast
aluminum starters is 115 to 135 in. lbs (13 - 15 Nm)
diag. 11 & 12).
PULLEY
(
BRAKE SPRING
RETAINER
DOG SPRNG
5
6
.
.
Add-on alternator starters must have the center
tubular rivet replaced each time the tubular rivet is
removed. The tubular rivet should be pressed to a
depth of 1/4" (3.175 mm) from the top of the starter
housing. Skip this step if not applicable.
RETAINER SCREW
CENTER PIN
11
Apply tension to the recoil spring by winding the pulley
counterclockwise until it becomes tight, then allow
the pulley to unwind until the hole in the pulley lines
up with the rope eyelet in the starter housing. Install
a knotted rope through the pulley and the eyelet and
install the handle. A left-hand knot should be tied on
the end of the rope to secure the handle.
HANDLE
HOUSING
7
.
If a centering pin is used, be sure to align with the
crankshaft (bottom pin in center screw hole). Install
nylon sleeve 1/8" (3.175 mm) onto pin. Position nylon
sleeve in aligning recess in the crankshaft. START
SPRING &
KEEPER
o
PULLEY
two mounting screws in blower housing 90 apart.
With sleeve centered in crankshaft, gently push the
starter in place, tighten the two mounting screws,
insert and tighten the other two screws.
DOG SPRING
RETAINER
DOG
BRAKE WASHER
BRAKE SPRING
CAM DOG
CENTER SCREW
1
2
VERTICAL PULL STARTER HORIZONTAL
ENGAGEMENT TYPE
Disassembly Procedure
HANDLE
ROPE CLIP
ROPE
SCREW
1
2
.
.
Remove the handle and relieve the starter spring
tension by allowing the rope to slip past the rope clip.
Remove the spring cover by carefully removing the
two small screws. Carefully take out the spring.
3
4
.
.
Remove the center hub screw and the spring hub.
Lift off the gear and pulley assembly. Disassemble
the pulley assembly by removing the snap ring and
washer (diag. 13).
5
.
Remove the starter rope if necessary. Replace all
1
3
39
worn or damaged parts.
LEFT-HAND
KNOT
Assembly Procedure
1
2
3
.
.
.
Insert the rope through the starter pulley.
Assemble the gear, pulley, washer, and snap ring.
RECEPTACLE
FOR RAISED
SECTION
MOUNTING BRACKET
TAB MUST FIT INTO
SPRING LOOP
Place a small amount of grease on the center shaft,
place the gear and pulley into position making sure
the brake spring loop is positioned over the metal
tab on the bracket. The rope clip must fit tightly onto
the bracket. The raised section fits into the hole in
the bracket (diag. 14 & 15).
4
5
.
.
Install the hub and hub screw. Torque the hub screw
to 45 - 55 in. lbs. (5 - 6 Nm). A loose hub screw will
prevent the rope from retracting.
RAISED SPOT
BRAKE
ROPE CLIP
15
1
4
Install the return spring if necessary. A replacement
spring is installed by placing the spring and its retainer
over the top of the pulley and pushing the spring out
of the retainer into the pulley's recessed area.
6
7
.
.
Install the spring cover and the cover screws.
Wind the rope onto the pulley by slipping it past the
rope clip. When the rope is fully wound on the pulley,
wind the pulley assembly two additional turns to put
tension on the spring.
8
.
Mount the starter on the engine making sure the top
of the starter gear teeth are no closer than 1/16"
(1.59 mm) from the top of the flywheel ring gear teeth.
ROTATE
COUNTERCLOCKWISE
VERTICAL PULL STARTER, VERTICAL
ENGAGEMENT TYPE
Disassembly Procedure
1
2
3
.
.
.
Pull out enough rope to lock the rope in the "V" of the
bracket.
STRUT
PIN
16
Remove the handle if necessary by prying out the
small staple in the handle with a screwdriver.
Place the starter bracket on the top of a deep well
socket that is large enough to receive the head of
the center pin. Use an arbor press to drive out the
center pin.
4
5
.
.
Rotate the spring capsule strut until it is aligned with
the legs of the brake spring. Insert a nail or pin no
longer than 3/4" (19.05 mm) through the hole in the
strut so it catches in the gear teeth. This will keep the
capsule in the wound position (diag. 16).
Slip the sheave out of the bracket.
CAUTION: DO NOT ATTEMPT TO REMOVE THE
SPRING CAPSULE FROM THE SHEAVE
ASSEMBLY UNLESS THE SPRING IS FULLY
UNWOUND.
6
.
Squeeze and hold tightly by hand the spring capsule
40
at the outer edge against the gear sheave.
ORIGINAL INSTALLATION WITH STAPLE
7
.
Remove the retainer pin from the strut and slowly
relieve the spring tension by allowing the spring
capsule to rotate slowly under control, until completely
unwound. The spring capsule can now be removed
from the gear sheave.
LEFT-HAND
KNOT
INSTALL NEW
ROPE BY TYING
LEFT-HAND
KNOT
Assembly Procedure
PRY STAPLE
OUT TO
REMOVE OLD
ROPE
1
.
Feed the new rope through the hole and tie a left-
handed knot on the rope end. Make sure the rope
and knot do not protrude from the knot cavity and
bind the pulley rotation (diag. 17).
REINSTALL
LEFT-HANDED
KNOT
2
3
4
5
.
.
.
.
Wind the rope on the sheave assembly clockwise,
viewing the gear from the gear side of the sheave.
1
7
Reinstall the brake spring, being careful not to spread
the spring more than necessary.
Install the spring capsule, making sure the starter
spring end hooks on the gear hub (diag. 18).
GEAR HUB
STARTER SPRING
END
Wind the spring four full turns and align the brake
spring legs with the strut as shown. Insert the pin in
the strut (diag. 19).
6
.
If the starter is equipped with a locking or delay pawl
and spring, make sure these are in place before
grasping the gear and spring capsule assembly and
sliding it into the bracket. Make sure the legs of the
brake spring are positioned in the slots of the bracket.
SPRING HOOKED ON
GEAR HUB
ROTATE SPRING
7
8
.
.
Feed the rope end under the rope guide and hook it
into the "V" notch. Remove the pin and the strut will
rotate clockwise against the bracket (diag. 21).
4
FULL TURNS
Insert the new center pin by pressing or driving the
pin firmly in place. Reinstall the starter assembly on
the engine (diag. 21).
18
19
STARTER HANDLE
ROPE
BRAKE
PULLEY
SPRING
ASSY.
PAWL SPRING *
CLIP *
KEY*
STRUT
PAWL
GUIDE BRAKE ENDS
THROUGH SLOT
WHEN PIN IS REMOVED STRUT
WILL ROTATE 45 CLOCKWISE
ROPE CLIP
o
LOCKING PAWL*
PIN
2
1
BRACKET
"V"ROPE WEDGE
*
USED ON SOME MODELS
2
0
41
CHAPTER 6 ELECTRICAL SYSTEMS
GENERAL INFORMATION
The electrical system consists of three main elements: a battery, a starting circuit, and a charging circuit. The battery
is part of both the starting and charging circuit. The battery should be checked before going into any extensive starter
or charging system checks. If a battery has a shorted cell, overcharging can result, and the regulator or rectifier may
appear to be at fault. If a cell has an open or high resistance connection, the electric starter operation will be affected.
The power source used to provide the energy to turn an electric starter motor on Tecumseh engines is either 120 volt
A.C. current or 12 volt D.C. An A.C. starter circuit utilizes a 120 volt power source instead of a battery. The 12 volt
battery models require a charging system to maintain proper battery charge.
The starting circuit includes the battery, battery cables, starter or ignition switch, safety switches, and an electric
starter motor.
The charging system consists of alternator charge coils, rectifiers or diodes, regulator, ignition switch, flywheel magnets,
and a battery. All engines that have a charging system will use a combination of some or all of these features.
OPERATION
STARTING CIRCUIT AND ELECTRIC
STARTERS
LOCK NUT
BOLT
BRUSHES
END CAP
WASHER
NUTS
After all of the safety interlock switches have been
activated, the starter switch will complete the circuit. A
strong magnetic force is produced by the electrical current
running through the armature windings. The armature
magnetism repels the magnetism produced by the
permanent field magnets of the electric starter. The
repelling magnetic forces cause the armature to rotate,
moving the drive pinion laterally on the splined armature
shaft, meshing the starter pinion gear with the flywheel
ring gear. When the drive pinion contacts the stop at the
end of the armature shaft, the pinion rotates along with
the armature shaft to crank the engine. The armature and
pinion remain positively engaged until the engine fires
and the flywheel rotates faster than the armature. The
greater momentum of the flywheel throws the starter
pinion gear out of mesh and forces the starter pinion back
to the disengaged position. After the switch is released,
the starting circuit is opened and the armature coasts to
a stop. A small anti-drift spring holds the pinion in the
disengaged position (diag. 1).
BRUSH SPRINGS
BRUSH CARD
HOUSING
ARMATURE
SPRING
RETAINER
THRUST WASHER
END CAP
RETAINER
ENGAGING NUT
GEAR
SPRING
DUST COVER
1
CHARGING CIRCUIT
ROTATION OF FLYWHEEL
When a conductor (alternating coils) cuts the magnetic
field generated by the magnets in the flywheel, a current
will be induced in the alternator coil. The permanent
magnets in the flywheel have a magnetic field in which
the lines of magnetic force run from the North Pole to the
South Pole. As the flywheel rotates and the position of
the magnets change, the direction of the magnetic field
changes or alternates. The alternating coils are wound in
different directions to allow current to flow as an A.C.
waveform (diag. 2).
2
42
CONVERTING ALTERNATING CURRENT TO
DIRECT CURRENT
CATHODE
ANODE
BAND OR OTHER
MARKING INDICATES
CATHODE END
In order to charge a battery, it is necessary to convert
alternating current (A.C.) to direct current (D.C.). This is
accomplished by using a diode or rectifier (diag. 3). A
single diode makes use of only one half of the A.C. signal
and is known as HALF WAVE RECTIFICATION (diag. 4).
This is acceptable in certain applications. In certain
situations it is necessary to make use of the entire A.C.
signal. To accomplish this, multiple diodes in a bridge
configuration are used to produce FULL WAVE
RECTIFICATION (diag. 5).
DIRECTION OR FLOW OF CURRENT
Ý
3
Current flows through a diode when the anode is more positive than the cathode. The cathode end of the diode should
point toward the battery when diode is used between a charging system and a battery.
HALF WAVE RECTIFIER SINGLE DIODE
The single diode allows only the positive half of the A.C. signal through. It does not allow the negative portion through.
HALF WAVE RECTIFIER
(SINGLE DIODE)
+
VOLTAGE
+
VOLTAGE
A.C. INPUT
D.C. OUTPUT
-
VOLTAGE
- VOLTAGE
4
FULL WAVE RECTIFIER
FULL WAVE RECTIFIER (BRIDGE
RECTIFIER)
(BRIDGE RECTIFIER)
+
VOLTAGE
The full wave rectifier makes use of the entire A.C. signal,
converting it to D.C.
- VOLTAGE
A.C. INPUT
COMPONENTS
BATTERY
A.C. INPUT
+ VOLTAGE
D.C.)
(
+
VOLTAGE
The batteries used in conjunction with Tecumseh engines
are 12 volt lead acid or “maintenance free” style. The
chemical energy produced by the dissimilar metals of the
battery plates provides a electrical potential that is used
to power the electric starter or unit accessories. Consult
the original equipment manufacturer’s service manual for
battery size, capacities, and testing procedure.
D.C. OUTPUT
-
VOLTAGE
5
WIRING
The wires used in Tecumseh electrical systems are copper stranded with an insulated coating around the copper
strands.
CONDITION: All wiring must be fully insulated between connection points, securely fastened and free of foreign
material (such as rust and corrosion) at the connection points. This is especially important in the use of batteries
where much of the potential may be lost due to loose connections or corrosion. Remember to check the insulation on
the wire. All it takes is a pin hole to "ground out" on the engine or frame. This is of special concern when moisture or
water is present. This may cause the engine to run erratically or be impossible to start.
43
WIRE GAUGE: The proper thickness of wire is necessary
in all electrical circuits. Wire diameter is measured in
increments of gauge numbers. As the gauge number of
the wire increases, the wire diameter decreases in size
THE LARGER THE NUMBER THE SMALLER THE WIRE
#
18
(
diag.6).
1
2
.
.
The starter circuit wiring must be rated at #6 or lower
gauge number.
#
6
The charging circuit wiring must be rated at #16 or
lower gauge number (20 amp system requires #14
or lower gauge number).
6
3
.
The magneto circuit wiring (ground circuit) must be rated at #18 or lower gauge number.
Tecumseh's standard engine wiring color codes, effective August, 1992 are as follows:
Code
Yellow
Red
Product
-
-
-
-
-
Alternator A.C. Leads
Alternator D.C. + Leads
Alternator D.C. - Leads
Alternator Ground Leads, Battery Ground Leads
12 Volt Starter B + Leads
Ignition Shut-Off Leads
Brown
Black
Orange
Dark Green -
NOTE: PRIOR TO AUGUST 1992, WIRE CODES CHANGED ACCORDING TO MODEL AND SPECIFICATION
NUMBERS.
ELECTRICAL TERMS
ALTERNATOR - An alternator consists of coils of wire
wound around a metal lamination stack. When a magnet
is moved past the coils, a current is induced in the coils.
In general, the greater the number of coils, the greater
the output of the alternator (diag. 7).
7
8
9
IGNITION COIL - The ignition coil is used to fire the spark
plug. It is completely independent from the alternator coils.
RECTIFIERS and DIODES - Charging a battery requires
that the alternating current produced by the alternator
be changed to direct current. This is accomplished by
using a diode or rectifier.
REGULATOR/RECTIFIERS - This combines a regulator
with a rectifier. The regulator prevents overcharging of
the battery and the rectifier changes the alternating
current to direct current (diag.8, 9, 10).
CONDUCTORS - A conductor is a material that allows
an electric current to pass through it. All metals are
conductors of electricity, but some are better conductors
than others. Silver, copper and gold are some of the better
known conductors. As the temperature of the conductor
increases, the resistance increases.
INSULATORS - An insulator is a material that will not
allow an electric current to pass through it. Some of the
more common materials that are insulators are glass,
plastic, rubber, ceramics and porcelain.
1
0
44
BASIC CHECKS
Before going into extensive checks, be sure to perform the more basic checks first, such as:
1
2
3
4
5
6
.
.
.
.
.
.
Battery defective or not charged.
Corroded or loose terminals and connections, or wrong connections.
Cracked insulation or broken wires.
A wire "grounding out" in the system.
Defective switch.
Operator presence system functioning properly.*
*
NOTE: ALL LAWN AND GARDEN TRACTORS BUILT AFTER JULY OF 1987 ARE REQUIRED TO HAVE AN
OPERATOR PRESENCE SYSTEM AND MANY CAME EQUIPPED WITH SUCH A SYSTEM PRIOR TO THIS DATE.
IF THE TRACTOR IS "CUTTING OUT" OR WILL NOT START, THIS IS AN AREA THAT SHOULD BE CHECKED OUT.
45
TROUBLESHOOTING ELECTRICAL STARTER CIRCUIT FLOW CHART
Starter will not
turn
Intermittent
starter operation
Starter turns at
low rpms or
stalls under load
NO
YES
Is there power
at the power
source?
Repair or
replace power
source
Is power supplied to the
starter terminal?
YES
NO
Isolate engine
from the
equipment,
does engine
turn over?
Check wiring,
connections,
safety switches,
starter switch
NO
YES
Repair or replace
equipment
causing
excessive loading
Remove spark
plug, does engine
turn over freely?
NO
YES
Check starter for
binding brushes,
worn brushes,
dirty or oily
commutator
YES
Check valve lash.
Adjust if
Reinstall spark
plug, does
engine bind on
compression
stroke?
Internal engine
failure or flywheel
interference
necessary. Does
the engine turn
over without
NO
YES
binding now?
NO
Internal engine
failure, repair or
replace engine
Repair or replace
electric starter
46
TROUBLESHOOTING ELECTRICAL CHARGING CIRCUIT FLOW CHART
Identify the charging system
used by model and specification
number or visually check the
electrical plug
Consult the Technician's
Handbook
or
Electrical
Troubleshooting booklet for test
procedure for the charging
system used
Test for either AC or DC voltage
as directed at the proper engine
RPM
NO
YES
Is the voltage greater than or
equal to the minimum value?
NO
Is AC voltage before diode or YES
rectifier greater than the minimum
value?
Check wiring, switches, or
ammeter for breaks, shorts
Check diodes,
replace if no
continuity exists or
if continuity exists
reversing test leads
Alternator coil
failure, replace
coil assy.
Check fuses,
replace as
necessary
Check switches,
wiring, or lights for
shorts
47
TESTING PROCEDURE
STARTING CIRCUIT
1
.
Check the power source using an electrical tester and follow the testers recommended procedure. Make sure the
battery meets the minimum battery voltage requirements found in the original equipment manufacturer's service
manual.
2
.
Check the electric starter terminal for the required voltage (12v D.C. or 120 v A.C.) using a voltmeter.
CAUTION: FOLLOW ALL SAFETY PRECAUTIONS WHEN TESTING FOR A.C. VOLTAGE, ELECTRIC SHOCK
CAN KILL.
3
4
5
.
.
.
Check wiring, connections, fuses, ignition or starter switch, safety switches, or solenoid for continuity using a
ohmmeter or a continuity light. Repair or replace as necessary.
Remove all equipment loads from the engine. Take off all drive belts, chains, and couplers to isolate the engine
from the equipment it is powering.
Try to turn the engine over using the recoil assembly if equipped. If the engine doesn’t turn over, a mechanical
binding may be the cause. Check for proper lubrication (oil level and viscosity), starter gear and flywheel ring gear
interference. If no problem is discovered, the problem is an internal failure.
6
7
.
.
If the engine binds only on the compression stroke, check the engine valve clearance per the specification table
in Chapter 10. If the valve clearance is within the specifications, the camshaft (compression release) may require
replacement. Valve clearance not within the listed specifications will require either resetting or grinding the valve
stems to obtain the proper clearance.
If the engine turns over freely, the electric starter should be disassembled and checked. If the preceding steps fail
to correct the problem, the engine will require disassembly to find the mechanical failure. See Chapter 9 under
"Disassembly Procedure".
CHARGING CIRCUIT
The following pages will show wiring diagrams of several Tecumseh charging systems. The charging system used on
the engine is best identified by obtaining the engine model number and the specification number on the engine.
Consult a Tecumseh dealer or a parts manual to identify the charging system. To make many of the tests it is necessary
to run the engine and measure alternator output with a voltmeter. When making voltage tests with the engine running,
it is not necessary to take readings at all the listed R.P.M.s. Checking at one of the speeds is sufficient.
In some cases an open circuit D.C. check cannot be made. An SCR (Silicon Controlled Rectifier) is located in the
circuit which requires a minimum “turn on” voltage to allow it to conduct. Without the battery in the circuit this “turn on”
voltage is not present. The SCR “senses” this and there will be no D.C. output from the regulator or rectifier.
Each charging system has its own testing procedure. Test the charging system using the applicable procedure on the
following pages.
(
+) POSITIVE LEAD
3
50 Milliamp Charging System
Models: TVS 75-90-100-105-115-120
CHECKING THE SYSTEM: The battery must be in the
circuit to perform the test properly. Connect a voltmeter
across the battery. The voltmeter should read the battery
voltage. Start the engine. With the engine running, there
should be an increase in the voltage reading. If there is
no change in the voltage reading, the alternator is
defective and should be replaced. See Chapter 9 for
(-) ENGINE GROUND
"Disassembly Procedure" (diag. 11).
MAGNETO GROUND
GR)
NOTE: SET THE VOLTMETER TO THE 0-20 VOLT D.C.
SCALE FOR THE TEST.
D.C. OUTPUT
LEAD (RED)
(
ELEC. STARTER
LEAD (ORG)
BATTERY
GROUND (BL)
RED
BLACK
1
1
48
18 Watt A.C. Lighting Alternator
Models: H35, HS & HSSK 40-50, HM &
HMSK 70-80-100
CHECKING THE SYSTEM: To check the system,
disconnect the plug from the rest of the lighting system.
Connect a wire lead from the single pin connector coming
out of the engine to one terminal of a No. 4414, 18 watt
bulb. Connect another wire lead to the other terminal of
the bulb and run to a good ground on the engine. Start
the engine and test the circuit using the A.C. voltmeter
as shown (diag. 12).
ENGINE
YELLOW
With the engine running, minimum A.C. voltage across
the bulb should be:
2000 R.P.M. - 6.0 Volts A.C.
3000 R.P.M. - 8.5 Volts A.C.
3600 R.P.M. - 10.0 Volts A.C.
#
4414 BULB
1
2
If minimum values are noted, the alternator is okay. If
less than the minimum values, the alternator is defective.
See Chapter 9 for "Disassembly Procedure".
1
Amp (18 Watt) Add-on Alternator
YELLOW
CHECKING THE SYSTEM: To check the system,
disconnect the plug from the rest of the lighting system.
Connect a No. 4414, 18 watt bulb in line with each terminal
in the plug. Start the engine and test the circuit using a
voltmeter as shown (diag. 13).
YELLOW
With the engine running, minimum A.C. voltage values
across the bulb should be:
2000 R.P.M. - 8.0 Volts A.C.
3000 R.P.M. - 10.5 Volts A.C.
3600 R.P.M. - 12.0 Volts A.C.
#
4414 BULB
If minimum values are noted, the alternator is okay. If the
minimum values are not noted, the alternator or A.C.
connector is defective. See Chapter 9 for "Disassembly
Procedure".
1
3
OUTPUT LEADS
BLACK
RED
D.C. Charging Adaptor
Rectifier Bridge Check With Ohmmeter for D.C.
Adaptor
The following tests should be performed without the
engine running to determine the condition of the D.C.
adaptor.
BLACK
RED
Continuity should exist during one of the two following
tests. No continuity should exist while performing the
opposite test.
A.C. TERMINALS
If continuity exists during both tests, or if no continuity
exists during both tests, the D.C. adaptor is defective.
#
4414
TEST NO. 1 - Connect negative probe of meter to red
output lead. Connect positive probe of meter to both A.C.
terminals and black output lead (diag. 14).
BULB
14
4
(continued on top of next page)
9
TEST NO. 2 - Connect the positive probe of meter to red output lead. Connect the negative probe of meter to both A.C.
terminals and black output lead.
Connect the negative probe of meter to black output lead. Connect the positive probe of meter to both A.C. terminals
and red output lead.
If the D.C. adaptor is not defective and a known good battery fails to hold a charge, then perform an A.C. output
voltage test.
NOTE: PRIOR TO AUGUST 1992, THE BLACK WIRE WAS BROWN.
CHECKING THE SYSTEM: To check the system, disconnect the D.C. adaptor from the add-on alternator. Connect a
No. 4414, 18 watt bulb in line with each terminal in the alternator. Start engine and test circuit using an A.C. voltmeter
as shown (diag 14).
With the engine running, minimum A.C. voltage values across the bulb should be:
2000 R.P.M. - 8.0 Volts A.C.
3000 R.P.M. - 10.5 Volts A.C.
3600 R.P.M. - 12.0 Volts A.C.
If the minimum values are noted, alternator is okay. If the minimum values are not noted, the alternator or A.C.
connector is defective.
2
.5 Amp D.C., 35 Watt Lighting
To check this system follow the meter hook ups at the
right, checking the D.C. negative and D.C. positive first. If
output is below standard listed, pull back protective
coating in front of the diode and check A.C. output. If A.C.
is good check each diode it services as requested see
parts list. (diag. 15)
TO POSITIVE
SIDE OF
BATTERY
TWO DIODES
RED
D.C.
D.C. NEGATIVE
OUTPUT LEAD
(BROWN D.C.)
D.C. value (+) or (-) check. A.C. outputs both sides.
R.P.M. D.C. Volts
R.P.M. Volts A.C.
2
3
3
3
500 - 8.0 Volts D.C.
000- 9.5 Volts D.C.
300- 10.5 Volts D.C.
600- 11.5 Volts D.C.
2500 - 18 Volts A.C.
3000 - 22 Volts A.C.
3600 - 26 Volts A.C.
D.C. POSITIVE
OUTPUT LEAD
(RED D.C.)
D.C.
A.C.
NOTE: These minimum numbers should be obtained by
your meter and will often be higher.
1
5
3
Amp A.C. Lighting Alternator
Models: H & HSK 30- 35, HS & HSSK 40, H &
HSK 50-60, HH50-60, HM & HMSK 70-80-100,
HHM80
Before making any exterior tests, check for an inoperative
switch, shorted wires and burned out headlight and/or
stop tail light. To check out the alternator, check the A.C.
lead to ground (diag. 16).
YELLOW
HEAD & TAIL LIGHT
With engine running, minimum values should read:
GREEN
2500 R.P.M. - 8.0 Volts A.C.
3000 R.P.M. - 9.5 Volts A.C.
3300 R.P.M. - 10.5 Volts A.C.
3600 R.P.M. - 11.5 Volts A.C.
YELLOW
IGNITION GROUND
STOP LIGHT
If the above minimum readings are noted, the alternator
is okay. Check for defective lights, wiring or switches. If
less than the above readings, the alternator is defective.
See Chapter 9 for "Disassembly Procedure".
1
6
50
NOTE: ON OLDER POINT IGNITION SYSTEMS, THE
A.C. OUTPUT LEADS ARE BLACK AND RED.
3
Amp D.C. Alternator System - Rectifier
Panel
-
+
This 3 amp system is readily identified by the rectifier
panel in the circuit. The panel includes two diodes and a
fuse for overload protection. The rectifier panel does not
regulate the output of this system.
1
7
GREEN
D.C. VOLTMETER
CHECKING THE SYSTEM: Check the fuse to determine
if it is good. A continuity light or ohmmeter can detect a
faulty fuse. Replace with a six (6) amp fuse if necessary.
Determine if the diodes are functioning properly. A
continuity light may be used to check diodes. (diag. 17).
YELLOW
YELLOW
When replacing the diode in the rectifier panel, locate
the undercut on one end of the diode and match it to the
detent on terminal clip of the rectifier panel.
FUSE
+
-
PROBE
TO ENGINE
GROUND
Test the D.C. output of the rectifier panel as follows:
1
8
Disconnect the battery lead from the terminal of rectifier
panel. Use D.C. voltage meter probe on + battery terminal
as shown in the diagram (diag. 18). Connect negative
lead to engine ground.
RECTIFIER PANEL
MOUNTED ON
ENGINE
A.C.
VOLTMETER
Minimum values should read:
2500 R.P.M. - 12.0 Volts D.C.
3000 R.P.M. - 14.0 Volts D.C.
3300 R.P.M. - 16.0 Volts D.C.
3600 R.P.M. - 18.0 Volts D.C.
FUSE
If these minimum readings are noted, the system is okay.
Check for bad battery, ammeter, wiring, etc.
1
9
If less than above reading, proceed to make an A.C. output
check. With the battery lead disconnected from rectifier
panel, probe the A.C. terminals with the voltmeter on the
A.C. scale (diag. 19).
Minimum values should read:
2500 R.P.M. - 24.0 Volts A.C.
3000 R.P.M. - 29.0 Volts A.C.
3300 R.P.M. - 32.0 Volts A.C.
3600 R.P.M. - 35.0 Volts A.C.
If less than above output, generating coil assembly is
defective. See Chapter 9 for "Disassembly Procedure".
NOTE: There is no regulator in this system. The total
output of the two diodes is three (3) AMPS. If the battery
is overcharging (boiling and bubbling), reduce the D.C.
input by one-half by removing one of the diodes.
51
3
Amp DC Alternator System - Diode in
Harness Sleeve
Models: H30-35, HS40, H50-60, HH50-60,
HM70-80-100, HHM80
GREEN
This system has a diode included in the red wire which
converts the alternating current (A.C.) to direct current.
The direct current (D.C.) is used to provide a trickle charge
for the battery. The leads from the alternator and the type
of connector may vary, but the output readings will be
the same.
RED
GROUND
PROBE (+)
CHECKING THE SYSTEM: Remove the fuse from the
fuse holder and check the fuse to make certain it is good.
If faulty, replace with a six (6) AMP fuse.
2
0
To check D.C. output, separate the connectors at the
engine. Place the probe (+) in the red wire lead connector.
Ground the other probe to the engine (diag. 20).
With the engine running minimum values should read:
DIODE
2
3
3
3
500 R.P.M. - 8.0 Volts D.C.
000 R.P.M. - 9.5 Volts D.C.
300 R.P.M. -10.5 Volts D.C.
600 R.P.M. -11.5 Volts D.C.
PROBE (+)
GREEN
GROUND
RED
2
1
If these minimum readings are noted, the system is okay.
Check for bad battery, ammeter, wiring, etc.
If less than the above readings, proceed to make an A.C.
output check by pulling back the protective coating from
the fuse holder and diode. Using an A.C. voltmeter, check
voltage from a point between the engine and the diode
as shown in the diagram (diag. 21).
With the engine running, minimum values should read:
2
3
3
3
500 R.P.M. - 18.0 Volts A.C.
000 R.P.M. - 22.0 Volts A.C.
300 R.P.M. - 24.0 Volts A.C.
600 R.P.M. - 26.0 Volts A.C.
SPADE
CONNECTOR
SOLDERLESS
CONNECTOR
If low or no voltage is experienced, replace the alternator.
If the alternator puts out the minimum A.C. voltage,
replace the diode.
Þ
To replace the diode, disconnect at plug (spade terminal)
and cut the wire on the opposite end of the diode at the
solderless (crimped) connector. Remove 1/4" (6.35 mm)
of insulation from the cut end of the wire and twist the
strands together. Place the solderless connector from the
new diode onto the exposed 1/4" (6.35 mm) wire and
crimp the connector with a standard electricians pliers.
Reconnect plug end (or spade connector (diag. 22).
FUSE HOLDER
22
52
5
Amp Alternator System Regulator-Rectifier
Under Blower Housing
INSERT PROBES INTO
CONNECTOR SLOTS.
DO NOT REMOVE
CHECKING THE SYSTEM: An open circuit D.C. voltage
check cannot be made with this system. If a known good
battery fails to maintain a charge, proceed to make an
A.C. voltage test.
CONNECTOR WIRES.
To do this, the blower housing must be removed, and the
regulator-rectifier must be brought outside of the blower
housing.
Disconnect the red D.C. output connector at the wiring
harness and connect the probes from an A.C. voltmeter
to the wire terminals at the regulator-rectifier (diag. 23).
A.C. VOLTMETER
CAUTION: AT NO TIME SHOULD THE ENGINE
BE STARTED WITH THE BLOWER HOUSING
REMOVED.
CAUTION: BLOWER HOUSING MUST BE
INSTALLED WHEN RUNNING ENGINE
2
3
With the engine running, the minimum values should read:
2500 R.P.M. - 19.0 Volts A.C.
3000 R.P.M. - 23.0 Volts A.C.
3300 R.P.M. - 26.0 Volts A.C.
3600 R.P.M. - 28.0 Volts A.C.
If the minimum values are noted, the alternator is okay; the regulator-rectifier is defective. If less than above readings,
the alternator is defective. See Chapter 9 for "Disassembly Procedure".
3
Amp D.C. 5 Amp A.C. Alternator
Models: H & HSK 50-60, HH50-60, HM & HMSK 70-80-90-100, TVM125-140-170-195-220,
TVXL195-220
This unit combines a 3 Amp D.C. system used to charge
a battery with a 5 Amp A.C. system used for lighting.
Located in the red wire of the harness is a diode which
converts the alternating current to direct current for
charging the battery. The yellow wire provides the A.C.
voltage for the lighting circuit.
RED
DIODE
YELLOW
D.C.
2
4
5
(continued on top of next page)
3
CHECKING THE SYSTEM: To check the system,
disconnect the plug and measure the D.C. voltage at the
red wire terminal (diag. 24). Measure the A.C. voltage at
the yellow wire terminal. With the engine running, the
minimum values should be:
3
Amp D.C.
2500 R.P.M. - 8.0 Volts D.C.
3000 R.P.M. - 11.0 Volts D.C.
3600 R.P.M. - 13.0 Volts D.C.
RED
5
Amp A.C.
2500 R.P.M. - 8.0 Volts A.C.
3000 R.P.M. - 11.0 Volts A.C.
3600 R.P.M. - 13.0 Volts A.C.
YELLOW
A.C.
2
5
If the above minimum values are noted, system is okay.
Check for defective lights, wiring or switches. If less than
above values are noted, pull back the protective shrink
tubing from the diode. Using an A.C. voltmeter, check the
voltage going into the diode from alternator, at the lead
on the alternator side of the diode (diag.25).
D.C. VOLTMETER
All Models
B + TERMINAL WIRE
With the engine running, the minimum values should read:
2500 R.P.M. - 20.0 Volts A.C.
3000 R.P.M. - 25.0 Volts A.C.
3300 R.P.M. - 26.5 Volts A.C.
3600 R.P.M. - 29.0 Volts A.C.
If low or no voltage is experienced, replace the alternator.
If the alternator puts out the minimum A.C. voltage,
replace the diode.
REGULATOR/RECTIFIER
MUST BE GROUNDED
7
Amp Alternator System Regulator-Rectifier
2
6
External to Engine
CHECKING THE SYSTEM: To check the system,
disconnect the D.C. or B+ wire at the switch end and
measure D.C. voltage between the lead and ground (diag.
2
6).
With the engine running, minimum values should read:
2500 R.P.M. - 9.0 Volts D.C.
3000 R.P.M. - 11.0 Volts D.C.
3600 R.P.M. - 14.0 Volts D.C.
A.C.
If the minimum readings are noted, system is okay. Check
for defective ammeter, wiring, etc. If less than the above
readings, disconnect the plug from the regulator-rectifier,
and insert the A.C. voltmeter probes in the two outside
terminals (diag. 27).
With the engine running, minimum values should read:
2500 R.P.M. - 12.0 Volts A.C.
3000 R.P.M. - 14.0 Volts A.C.
3600 R.P.M. - 18.0 Volts A.C.
2
7
If the minimum readings are noted, the alternator is okay;
the regulator-rectifier is defective. If less than the above
readings, the alternator is defective. See Chapter 9 for
"Disassembly Procedure".
54
7
Amp Alternator System Regulator-
Rectifier Under Engine Block Housing
Models: H50-60, HH50-60, HM70-80-100,
HHM80, TVM125-140-170-195-220
In this system, the regulator and rectifier are combined
in one solid state unit mounted under the blower housing
of the engine.
MAGNETO GROUND - GREEN
Various types of regulator-rectifiers have been used on
different applications. Test procedures for all types are
the same. However, regulator styles are not
interchangeable (diag. 28).
CHECKING THE SYSTEM: An open circuit D.C. voltage
check cannot be made with this system. If a known good
battery fails to maintain a charge, proceed to make an
A.C. voltage test.
D.C. OUTPUT LEAD-RED
28
To do this, the blower housing must be removed, and the
regulator-rectifier must be brought outside of the blower
housing.
Keep the A.C. leads attached to the regulator-rectifier.
Install the blower housing with the regulator-rectifier
outside the housing. With an A.C. voltmeter probe the
regulator as shown (diag. 29)
INSERT PROBES INTO
CONNECTOR SLOTS
DO NOT REMOVE
CONNECTOR WIRES
CAUTION: AT NO TIME SHOULD THE ENGINE
BE STARTED WITH THE BLOWER HOUSING
REMOVED.
YELLOW
RED
With engine running, minimum A.C. voltage from lead to
lead should be:
CAUTION: BLOWER
HOUSING MUST BE
INSTALLED WHEN
RUNNING ENGINE
A.C. VOLTMETER
2500 R.P.M. - 16.0 Volts A.C.
3000 R.P.M. - 19.0 Volts A.C.
3300 R.P.M. - 21.0 Volts A.C.
3600 R.P.M. - 23.0 Volts A.C.
2
9
If the minimum readings are noted, the alternator is okay.
If the system fails to charge a known good battery, the
regulator-rectifier must be defective.
B+ TERMINAL WIRE
1
0 Amp Alternator System - Regulator-
Rectifier-External to Engine
In this system, the regulator and rectifier are combined
in one solid state unit.
GREEN
REGULATOR/
RECTIFIER MUST BE
GROUNDED
CHECKING THE SYSTEM: To check the system,
disconnect the D.C. or B+ wire at the switch end and
measure D.C. voltage between the lead and ground (diag.
YELLOW
3
0
3
0).
With the engine running, minimum values should read:
2500 R.P.M. - 13.0 Volts D.C.
3000 R.P.M. - 16.0 Volts D.C.
3600 R.P.M. - 20.0 Volts D.C.
If the minimum values are noted, the system is okay.
Check for defective ammeter, wiring, etc. If less than the
above readings, disconnect the plug from the regulator-
rectifier, and insert the A.C. voltmeter probes in the two
outside terminals (diag. 31).
31
(continued on top of next page)
55
With the engine running, minimum values should read:
2500 R.P.M. - 16.0 Volts A.C.
3000 R.P.M. - 19.0 Volts A.C.
3600 R.P.M. - 24.0 Volts A.C.
A.C. OUTPUT
YELLOW
A.C.
If the minimum readings are noted, the alternator is okay;
the regulator-rectifier is defective. If less than above
readings, the alternator is defective. See Chapter 9 for
32
"Disassembly Procedure".
10 Amp Alternator
Models: H & HSK 50-60, HH50-60, HM & HMSK 70-80-100, HHM80,
TVM125-140-170-195-220
CHECKING THE SYSTEM: Unplug the connector at the wiring harness supplied by the OEM. Proceed to make an
A.C. output check. Place one lead of the A.C. voltmeter on the center plug of the connector. Place the other lead to
engine ground (diag. 32).
With the engine running, minimum values should read:
2500 R.P.M. - 16.0 Volts A.C.
3000 R.P.M. - 20.0 Volts A.C.
3300 R.P.M. - 22.0 Volts A.C.
If less than above output, the alternator assembly is defective. See Chapter 9 for "Disassembly Procedure".
VOLTAGE REGULATORS
If a known good or load tested battery fails to maintain a charge, the charging system and the regulator can be
checked using a voltmeter. Set the voltmeter on the 0-20 Volt D.C. scale and connect the probes across the battery
terminals as shown. Note the battery voltage. Start the engine, the voltage reading should increase from the noted
battery voltage but not exceed 15 Volts D.C. If no voltage increase is noted, proceed to make an A.C. voltage check
using the applicable procedure. If the battery voltage exceeds 15 Volts D.C., or the proper minimum A.C. voltage is
noted during the check, replace the regulator.
LOW OIL SHUTDOWN SWITCHES
Check the LOS switch while it is in the engine. The engine must be level, and the oil level at the full mark. Place the
speed control in the run position. Remove the spark plug wire from the spark plug. Install a gap type tester connected
to the spark plug wire and a good engine ground. Spin the engine over using the electric or recoil starter. A bright blue
spark should be seen at the tester. If not, remove the blower housing and disconnect the LOS lead from the ignition
module. Reinstall the blower housing and spin the engine over. If spark occurs now, replace the LOS switch. If no
spark is seen, replace the ignition module.
ON/OFF LIGHTED ROCKER SWITCH W/LOW
OIL SHUTDOWN
3
3
56
SERVICE
This section covers the service procedures for the 12 and 120 volt electric starters. For diagnosis of the starting circuit
see “Electrical Starter Troubleshooting” in this chapter. Illustrations may not be identical in configuration to the starter
being serviced, but procedures and tests apply unless otherwise stated.
12 VOLT OR 120 VOLT ELECTRIC STARTERS
WITH EXPOSED SHAFT
1
2
3
4
.
.
.
.
Remove the plastic dust cover on the armature end
diag. 34).
(
Push down the spring retainer and remove the
retainer ring.
Slide off the spring retainer, anti-drift spring, gear,
and drive nut.
If internal service is necessary, scribe a line across
the cap assemblies and armature housing to aid in
reassembly.
5
6
.
.
Remove the two or four retaining nuts from the
through bolts holding the cap assembly.
Slide off the cap assembly. The terminal insulator
slides out of the commutator cap.
3
4
7
8
9
1
.
.
.
Remove the armature.
Inspect and replace as necessary.
Use the reverse procedure for reassembly.
ARMATURE
RETAINER
RING
GEAR
SPRING
0. Inspect flywheel ring gear for damage before
installation.
1
2 VOLT D.C. OR 120 VOLT A.C. ELECTRIC
STARTERS WITH CAP ASSEMBLY
DRIVE NUT SPRING
RETAINER
CAP ASSY.
1
2
3
.
.
.
Remove the retainer ring from the armature shaft
diag.35).
(
3
5
Remove the two nuts from the through bolts holding
the cap assembly on.
Slide off the cap assembly. The engaging nut, gear,
spring, and spring retainer will remain in the cap
assembly.
4
5
.
.
If complete disassembly is required, refer to step # 4
in the previous section for additional steps.
Inspect and replace as necessary. Use reverse
procedure for assembly. ( For ease of assembly, place
the armature into the brush end frame first.)
6
.
Inspect flywheel ring gear for damage before
installation.
(continued on top of next page)
57
INSPECTION AND REPAIR
FIELD COIL
CONNECTORS
FIELD COIL
CONNECTORS
1
.
The pinion gear parts should be checked for damage
or wear. If the gear does not engage or slips, it should
be washed in solvent ( rubber parts cleaned in soap
and water) to remove dirt and grease, and dried
before reassembly. Also check the armature and drive
nut splines for wear or damage. Replace parts as
necessary.
2
.
The brushes and brush card holder should be
checked for wear. With the armature in place and the
brushes engaging the commutator surface, check the
brushes for wear. Brushes should be replaced if the
brush wire approaches the bottom of the brush holder
slot. Brush springs must exhibit enough strength to
keep tension on the brushes and hold them on the
commutator.
BRUSH
SPRINGS
CONNECTION POINT OF
POWER CORD LEADS
12 VOLT
120 VOLT
37
3
6
3
4
.
.
The field windings can be checked using a continuity
light or ohmmeter. Attach one lead to each field coil
connection. Continuity should exist between each
field coil connection, and no continuity should exist
between the field coil connections and the starter
housing (diag. 36 & 37).
The armature should be checked for glazing or wear.
If necessary the armature can be turned down in a
lathe. While rotating, polish the commutator bars
using a piece of 00 sandpaper (diag. 38). Light
pressure and back and forth movement should be
used. Recut the commutator bars to a depth equal to
the width of the insulators between the bars. Check
for continuity between the copper commutator bars
and the iron of the armature, none should exist (diag.
3
8
39
39). If any is noted the armature must be replaced.
Brus h Card Replacement
1
.
Loosen but do not remove the two nuts on the starter terminal post.
Remove the nuts holding the end cap in place. Remove the end cap and the thrust washer.
2.
3.
Grasp the thru bolts using a vise grip positioned as close to the flanged end as possible to prevent thread
damage. Remove the two nuts holding the driving end cap in place. Remove the armature and driving cap assembly,
followed by the two thru bolts. Notice the position of the brush ground eyelet under the thru bolt flange.
4.
Note or mark the position of the connectors of the brush wires. Use a wire cutter to clip the solid field wires as
close to the connectors as possible.
5.
Note or mark the brush card in the starter housing and remove the brush card assembly. Clean the accumulated
dirt off all starter parts. Scrape the insulating varnish off the last 1/2" (12.7 mm) of the solid field wires.
6.
Insert the new brush card into position while guiding the solid field wires through the proper slots in the brush
card.
7.
Crimp and solder the brush leads to the solid field wires. Use a needle nose pliers or vise grip to hold the woven
brush lead close to the connector while soldering. This prevents solder and heat from flowing up the brush lead.
Insulate the crimped connection nearest the starter terminal post using electrical tape or heat shrink tubing.
Route the wires to prevent damage during assembly.
8.
Install the armature into the housing while spreading the brushes. Install the thru bolts while checking to make
sure the bolts go thru the ground brush eyelet terminals. Install and tighten the drive end thru bolt nuts, but do not
overtighten.
9.
Install the thrust washer (cupped side faces towards the end cap) on the end of the armature and then install the
starter end cap. Secure the cap with the locking nuts and tighten the nut on the starter terminal post. Rotate the
armature by hand to check for binding before installation on the engine.
58
CHAPTER 7 FLYWHEEL BRAKE SYSTEMS
GENERAL INFORMATION
Tecumseh’s brake systems provide two methods of meeting compliance standards which has become a federal
law as of June 30, 1982. There are two additional methods used by equipment manufacturers that also meet
compliance standards and they are as follows:
1
. Use of the blade brake clutch in conjunction with either a top or side mounted recoil starter or 12 volt electric
starter. The blade stops within three seconds after the operator lets go of the blade control bail at the operator
position and the engine continues to run. Starter rope handle is either on the engine or on the equipment
handle.
2
. Use of a recoil starter (top or side mounted) with the rope handle on the engine as opposed to within 24 inches
(
60.9 cm) of the operator position. This method is acceptable if the mower deck passes the 360 degree foot
probe test. A specified foot probe must not contact the blade when applied completely around the entire blade
housing. This alternative can be used with engine mounted brake systems and typical bail controls. The blade
stops within three seconds after the operator lets go of the engine/blade control bail at the operator position.
Tecumseh’s Flywheel Brake system provides consumer safety by stopping the engine and blade within three
seconds after the operator releases the engine/blade control bail at the handle of the lawnmower. These systems
are available on both recoil and electric start models. The engine stopping time is affected by the engine R.P.M.
Consult microfiche card #30, the Plus 1 or Parts Smart Look-Up system, or Service Bulletin #107 to determine the
correct engine RPM or blade tip speed.
OPERATION
BOTTOM SURFACE SYSTEM
In the stop position with the handle mounted engine / blade control released, the torsion spring rotates the brake
lever forcing the brake pad against the underside of the flywheel, actuates the ignition kill switch and on electric
start models, opens the starter interlock switch (diag. 1).
In order to restart the engine, the handle mounted engine / blade control must be applied. This action pulls the
brake pad away from the flywheel, opens the ignition kill switch and on electric start models, closes the starter
interlock switch. This will allow the engine to be started by energizing the starter with a starter switch (diag. 2).
BRAKE
APPLIED
BRAKE
RELEASED
IGNITION
SHORTED
IGNITION
OPEN
INTER-LOCK
SWITCH OPEN
INTER-LOCK
SWITCH CLOSED
1
2
5
9
OPERATION (CONTINUED)
INSIDE EDGE SYSTEM
In the stop position the brake pad is applied to the inside edge of the flywheel, at the same time the ignition system
is grounded (diag. 3).
In order to restart the engine, the brake control must be applied. This action pulls the brake pad away from the
inside edge of the flywheel and opens the ignition kill swit
an ignition switch or a two motion control. On non-electric
start engine (diag. 4).
IGNITION SHORTED
BRAKE APPLIED
IGNITION OPEN
BRAKE RELEASED
3
4
COMPONENTS
Both the Bottom Surface and the Inside Edge systems
use the following components:
BRAKE LEVER
The brake lever and pad assembly consists of a steel
lever with a brake pad bonded to the lever (diag. 5).
AND PAD
The ignition kill switch is a plastic block with a wire
extending out of it. The wire is attached to a terminal
which is connected to the ignition kill wire. The brake
lever contacts and grounds the wire of the switch when
the engine / blade control is released, and the ignition
module is grounded. This in turn kills the ignition (diag.
IGNITION KILL
SWITCH
TORSION
SPRING
CONTROL CABLE
5
).
The interlock switch is a push button switch that is
activated by the brake lever when the engine / blade
control is actuated. If there is a starter switch used to
start the engine, the interlock switch acts as a safety
switch and will not allow the starter to crank unless the
engine / blade control is depressed.
INTERLOCK
SWITCH
5
Where a two motion control is used the interlock switch
is utilized as the starter switch.
The Torsion Spring supplies the pressure to the brake
lever and brake pad to stop the flywheel.
The Control Cable transfers the motion of the
engine / blade control to the brake system.
60
SERVICE
If the brake system fails to kill the ignition and stop the blade within 3 seconds the following service procedures
should be followed.
FLYWHEEL REMOVAL
NOTE: BEFORE THE FLYWHEEL IS REMOVED OR REPLACED, THE BRAKE PRESSURE ON THE FLYWHEEL
MUST BE RELIEVED AS OUTLINED BELOW UNDER "BRAKE LEVER AND PAD".
Remove the flywheel as outlined in Chapter 9 under "Disassembly".
BRAKE LEVER AND PAD
UNHOOK TORSION SPRING
Bottom Surface
To relieve the brake pressure on the flywheel, remove
the torsion spring by firmly grasping the short end of
the spring with a pliers and unhook the spring from the
bracket then remove the flywheel (diag. 6).
Remove the brake lever and pad assembly. Inspect the
brake pad for dirt, oil or grease contamination. If the
pad is contaminated, or if there is less than .060" (1.524
mm) of brake pad material at the pad's thinnest point,
replacement is necessary. The brake pad is bonded to
the brake lever and must be replaced as an assembly.
Install the brake lever and pad assembly and continue
to reassemble the brake system in the reverse order of
disassembly.
6
SHORT END OF SPRING
ALIGN HOLES
NOTE: WHEN REMOVING THE BRAKE BRACKET THE
TORSION SPRING MUST BE RELEASED BEFORE THE
TOP STARTER BOLT IS REMOVED OR THE THREADS
IN THE CYLINDER BLOCK WILL BE DAMAGED.
SWITCH
LEVER
Inside Edge
6
70298
To relieve the brake pressure on the flywheel, compress
the spring by moving the lever toward the spark plug,
when the hole in the lever aligns with the hole in the
bracket, secure the lever with alignment tool 670298
then remove the flywheel (diag. 7). Remove the alignment
tool. Release the spring tension by unhooking the short
end of the spring from bracket with a pliers. Remove
the “E” clip from the brake pad shaft. Slide the pad lever
from the shaft and unhook the link. Inspect the brake
pad for dirt, oil or grease contamination. If the pad is
contaminated, or if there is less than .060" (1.524 mm)
of brake pad material at the pad's thinnest point,
replacement is necessary. The brake pad is bonded to
the brake lever and must be replaced as an assembly.
Rehook the link, install the brake lever and pad assembly,
install the "E" clip, rehook the short end of the spring
and continue to reassemble the brake system in the
reverse order of disassembly.
7
GROUNDING CLIP
8
GROUNDING CLIP POSITION
LINKAGE
IGNITION GROUNDOUT TERMINAL
Inspect the ignition kill switch grounding clip for proper
alignment and contact with the brake arm. Insure that
all electrical connections are clean and secure (diag. 8
"E" CLIP
BRAKE PAD
9
&
9).
61
STARTER INTERLOCK SWITCH
The engine / blade control must close the interlock switch
before the starter can be engaged. To check the interlock
switch, use an ohmmeter or continuity light to perform
a continuity check. Continuity should exist between the
two terminals when the interlock switch button is
completely depressed. No continuity should exist when
the button is released. If the switch fails replace the
switch (diag. 10).
10
To replace the interlock switch, carefully grind the heads
off of the rivets that fasten the interlock switch to the
brake bracket. Remove the rivets from the back side of
brake bracket. Use the self-tapping screw supplied with
the new switch to make threads in the bracket. Install
the interlock switch onto the brake bracket in the proper
position and secure the switch to the brake bracket with
the machine screws supplied. Be careful not to overtighten
the screws as switch breakage can occur (diag. 11).
SELF TAPPING
SCREW
MACHINE
SCREWS
11
CONTROL CABLE
Bottom Surface
The control cable conduit must be assembled against
the stop in the bracket. Make sure the bottom of the
lever completely depresses the button on the starter
interlock switch, if equipped, when the control is fully
applied. The cable must provide enough travel so the
brake will contact the flywheel. Some slack should exist
in the cable adjustment to compensate for brake pad
wear (diag. 12).
STOP
1
2
Inside Edge
SCREW END MUST
NOT BLOCK LEVER
ACTION
CABLE CLAMP
SCREW
If replacing the cable conduit screw with a screw other
than a service part replacement, be certain that the
screw length is not too long as to prevent free travel of
the lever. Make sure the button on the starter interlock
switch is completely depressed when the control is fully
applied. The cable must provide enough travel so the
brake will contact the flywheel. Some slack should exist
in the cable adjustment to compensate for brake pad
wear (diag. 13).
13
MOUNTING HOLES
Ô
BRAKE BRACKET REPLACEMENT
Ô
The tension must be relieved on the lower brake spring
prior to the removal of the top electric starter bolt, or
damage to the threads in the cylinder block can occur.
MECHANISM FULL DOWN
BEFORE SCREWS TORQUED
1
4
When installing a inside edge brake bracket assembly,
be sure the slotted holes in the brake bracket are all
the way down on the fasteners. This will properly align
the brake bracket to the flywheel brake surface (diag.
1
4).
62
CHAPTER 8 IGNITION
GENERAL INFORMATION
The ignition systems used on Tecumseh engines are either solid state capacitor discharge modules or magneto
ignition systems. The basic functional difference is that the solid state modules are triggered by an electronic switch
(
SCR). Magneto ignition systems rely on the mechanical action of opening and closing a set of moveable contact
points to trigger when the spark will occur.
The solid state ignition system consists of a flywheel magnet and key, charge coil, capacitor, a silicon controlled
rectifier, pulse transformer, trigger coil, high tension lead, and a spark plug. Everything except the flywheel magnet,
key and the spark plug are located in a encapsulated ignition module. This solid state (CDI - Capacitive Discharge
Igntion) module is protected by epoxy filler from exposure to dirt and moisture. This system requires no maintenance
other than checks of the high tension lead and spark plug.
The Tecumseh magneto ignition consists of a stator assembly made of laminations, a coil, contact points, condenser,
a permanent magnet mounted in the flywheel, high tension lead, and a spark plug. The coil is sealed by epoxy filler,
and the points and condenser are sealed from dirt and moisture by a crankshaft seal and cover gasket.
OPERATION
SOLID STATE IGNITION SYSTEM (CDI)
As the magnets in the flywheel rotate past the charge coil,
electrical energy is produced in the module. The energy is
stored in the capacitor ( approx. 200 volts) until it is released
by an electrical switch (SCR). As the magnet continues to
rotate, it travels past a trigger coil where a low voltage
signal is produced. This low voltage signal closes the SCR
switch, allowing the energy stored in the capacitor to flow
to a transformer where the voltage is increased from 200
volts at 200 RPM to 22,000 volts at 3000 RPM. This voltage
flows through the high tension lead to the spark plug where
it arcs across the electrodes and ignites the air-fuel mixture
(diag. 1).
1
MAGNETO IGNITION SYSTEM (POINTS)
PATH OF MAGNETIC
LINES OF FORCE
As the flywheel turns, the magnets that are mounted in
the wheel, pass the coil mounted on the stator. As the
magnet's North Pole enters the area of the center leg of
the stator, a magnetic field is concentrated through the
laminations to the magnet's South Pole. This causes a
generation of current flow in the coil's primary winding.
The ignition points are closed (diag. 2).
MAGNET
FLYWHEEL
ROTATION
POINTS
As the flywheel continues to rotate, the North Pole
approaches the last leg of the lamination stack. The
magnetic field through the center leg reverses, producing
a large change in the magnetic field, and a high current
in the primary side of the coil (diag. 3).
CLOSED
2
At this time, the contacts open and the primary current
stops flowing. This change in current causes a voltage in
the primary, which induces a high voltage in the
secondary winding of the coil. The voltage travels through
the spark plug wire, to the spark plug and jumps the gap
of the plug to ignite the air/fuel mixture.
POINTS OPEN
3
6
3
IDENTIFICATION OF TECUMSEH IGNITION SYSTEMS
INTERNAL IGNITION
EXTERNAL IGNITION
4
5
SOLID STATE IGNITION (CDI)
6
COMPONENTS OF A TECUMSEH MAGNETO
IGNITION SYSTEM (DIAG. 7)
A
A. Flywheel with magnets
B. Coil
B. COIL
C. Condenser
E
Y
D. Spark plug
F. IGNITION CAM
E. Contact points
F. Ignition cam
7
G. Stator plate (dust cover, cam wiper, and laminations.)
H. Flywheel key
The flywheel with magnets provide the magnetic flux
(
or field) which is necessary to induce the low voltage in
the primary circuit. A horseshoe magnet is a good
example of how the magnets function in the flywheel. The
magnets are either cast in or glued onto the flywheel,
and are not a replaceable item (diag. 8).
The ignition coil is used to increase the low voltage in
the primary to high voltage in the secondary, capable of
jumping the spark plug gap. The coil consists of a primary
and a secondary winding of wire. The primary is the low
voltage (200 - 300 volts) winding, consisting of
approximately 150 turns of heavy gauge wire next to the
core. The secondary winding consists of approximately
8
PRIMARY WINDING
GROUND LEAD
PRIMARY LEAD
SECONDARY WIRING
HIGH TENSION LEAD
1
0,000 turns of very fine wire wrapped over the primary.
When induced by the primary, the secondary winding
generates a voltage of between 10,000 - 20,000 volts,
which can arc the spark plug gap (diag. 9).
9
64
The condenser acts as an electrical shock absorber to
prevent arcing between the contact points as they open.
Arcing will lower the voltage at the spark plug, as well as
burn and pit the contact points. The condenser is a
replaceable item (diag. 10).
1
0
The spark plug is made up of two electrodes. The outside
electrode is grounded and secured to the threaded sleeve.
The center electrode is insulated with porcelain. The two
are separated by an air gap which creates a resistance.
A large voltage from the secondary arcs the air gap which
causes a spark and ignites the air-fuel mixture in the
cylinder (diag. 11).
1
1
The contact points consist of an insulated, movable point
that connects to the coil primary lead, and a stationary
point that is grounded to the stator body. Spring tension
holds the points together making a complete path for the
primary circuit, and are opened by the action of the point
arm which rests on the ignition cam. The contact points
are a replaceable item (diag. 12).
1
2
The ignition cam is an oblong device which rotates with
the crankshaft, and opens the points for firing the ignition
system. It is important to check the ignition cam for
roughness, if rough replace the cam. When inserting the
ignition cam onto the crankshaft make sure that the side
stamped "TOP", or the side that has an arrow on it faces
the mechanic (diag. 13).
1
3
NOTE: SOME IGNITION CAMS ARE MACHINED
DIRECTLY ONTO THE CRANKSHAFT AND ARE NOT
REPLACEABLE.
The stator plate is an aluminum fixture which houses
the points, cam wiper, condenser, and has the laminations
riveted to it. The laminations are strips of iron riveted
together to form an iron core. Rust or debris in between
the laminations will hamper the performance of the ignition
system. If corrosion on the laminations is severe, the stator
plate should be replaced (diag. 14).
1
4
The flywheel key locates the flywheel to the crankshaft
in the proper position. If a flywheel key is sheared, or
partially sheared, the engine will not start or be difficult
to start (diag. 15).
1
5
65
IGNITION TROUBLESHOOTING
Engine runs
erratically or shuts
off, restarts
Engine Will
Not Start
Check for spark
Spark
No Spark
Replace spark plug
Check flywheel for
damaged or sheared key
Isolate engine and repeat
test
Spark
Set proper air gap on
external coil
No Spark
Equipment problem,
check switches, wiring
and equipment controls
Engine problem, check
for shorts or grounds in
wiring
Set proper point gap, check
condensor and timing
Test
Parasitic load
Disconnect ignition
cut-off wire
at the ignition coil &
coil for intermittent or
weak spark
repeat test
Check electric starter and
battery if applicable
Oil shutdown or
on/off rocker switch
Check for proper air gap
on external
coil and repeat test
Check flywheel magnets
for strength
Test ignition module
66
TESTING PROCEDURE
1.
Check for spark using a commercially available spark
tester and following the tester's recommended
procedure.
3
/4 " (19.05 mm)
2
.
Check for the correct spark plug and for cracks in the
porcelain, pitted or burned electrodes, excessive
carbon buildup, and proper air gap setting. Replace
if questionable.
3
.
Remove the blower housing, disconnect the ignition
ground lead at the ignition coil (solid state only).
Reinstall the blower housing and crank the engine
over. If spark occurs, check the ignition switch, safety
interlock switches, electrical wiring for shorting to
ground, or oil shutdown switch.
MAGNETS
1
6
NOTE: STANDARD POINT IGNITION MAY HAVE TO BE
DISCONNECTED AT THE IGNITION SHUTOFF (AT THE
SPEED CONTROL).
4
.
Check the air gap between the flywheel magnets and
the laminations of an externally mounted coil or
module. It should be .0125 (.317 mm) or use gauge
part # 670297.
5
.
Check the flywheel magnets for the proper strength
using this rough test. Hold a screwdriver at the
extreme end of the handle with the blade down, move
the blade to within 3/4 inch (19.05 mm) of the
magnets. If the screwdriver blade is attracted to the
magnets, the magnetic strength is satisfactory (diag.
1
6).
1
7
6
.
Examine the stator components (diag. 17).
A. Check the ignition cam for roughness.
B. Check the movable point arm that rests on the
ignition cam for wear.
C. Check the spring steel on the point assembly for
evidence of excessive heat.
D. Check contact points for wear. If they are pitted or
burned, this is an indication that the condenser is
not functioning properly. If any of the above are
faulty, replace accordingly.
E. When replacing the points, also replace the
condenser.
F. After the points are replaced and engine is re-
timed, be sure to clean the points with lint free
paper. An engine will not run smoothly if the points
are improperly set or coated with even a small
quantity of oil, etc.
1
8
7
.
.
Examine the coil and lamination assembly (either internal or external) for cracks in the insulation or other damage
which would cause shorts or leakage of current. Make sure the electrical leads are intact, especially where they
enter the coil (diag. 18).
8
Check the operation of the coil using an approved tester. Follow the instructions furnished with the test unit or
booklets offered by the Tecumseh Products Co. Engine and Transmission Group Service Division. If the coil or
lamination assembly is defective, replace as necessary.
NOTE: IF LAMINATIONS ARE BAD ON AN INTERNAL COIL ASSEMBLY, THE ENTIRE STATOR BODY MUST BE
REPLACED SINCE THE LAMINATIONS ARE PERMANENTLY RIVETED TO THE STATOR.
External coils are permanently attached to the lamination and must be serviced as an assembly.
67
SERVICE
To remove ignition components from the engine, see
Chapter 9 under "Disassembly".
SPARK PLUG SERVICE
Spark plugs should be removed, cleaned, and adjusted
periodically.
Check the air gap with a spark plug gap gauge and adjust
accordingly. Set the spark plug gap at .030" (.762 mm)
(diag. 19).
Replace the plug if the center and ground electrodes are
pitted or burned, or if the porcelain is cracked or
discolored.
19
When reinstalling the plug make sure it is clean of all foreign material.
NOTE: DO NOT USE A SAND BLASTER TO CLEAN PLUGS, MICROSCOPIC PARTICLES LEFT IN THE PLUG CAN
SCORE THE ENGINE CYLINDER DURING OPERATION. USE A SOLVENT AND A WIRE BRUSH TO CLEAN, AND
BLOW OUT THOROUGHLY WITH COMPRESSED AIR.
Replace the spark plug with the proper spark plug. Consult the proper parts breakdown for the spark plug to be used
in the engine being serviced.
Set the spark plug gap at .030" (.762 mm).
Install the spark plug and tighten to 180 inch pounds torque (20.5 Nm). If a torque wrench is not available, screw spark
plug in as far as possible, by hand, and use a spark plug wrench to turn spark plug 1/8 to 1/4 of a turn further if using
the old spark plug or 1/2 of a turn further if using a new spark plug.
CONDITIONS CAUSING FREQUENT SPARK PLUG FOULING
1
2
3
4
5
6
7
8
9
1
.
.
.
.
.
.
.
.
.
Carburetor setting too rich or air cleaner restricted.
Partially closed choke shutter.
Poor grade of gasoline.
Improper fuel.
Restricted exhaust system.
Incorrect spark plug.
NORMAL
CARBON DEPOSIT
Incorrect spark plug gap.
Oil level too high, or breather is restricted.
Faulty piston rings.
0. Weak ignition system.
WORN
OIL DEPOSIT
2
0
IGNITION TIMING PROCEDURE
In order for an engine to run effectively and efficiently, the spark must ignite the compressed air-fuel mixture when the
piston is in a specific position to deliver maximum power. This position is known as Before Top Dead Center (BTDC).
If the mixture is ignited too soon, kickback can be experienced due to preignition. If the mixture is ignited too late, loss
of power can be experienced due to retarded spark.
The Standard Point System
Internal coils are used on small and medium frame 4 cycle engines. First check the specification charts in the back of
this manual or the quick reference chart for the correct ignition dimensions, (point gap setting and timing specification)
depending on the model of engine.
68
Begin the procedure by replacing the points if necessary.
To do this remove the nut that secure the movable portion
of the breaker points. Remove the screw from the
stationary portion of the breaker points and the worn
breaker point assembly. Install a new breaker point
assembly and adjust the point gap. This is done by rotating
the crankshaft until the point arm is resting on the high
side of the ignition cam. Set the point gap by loosening
the screw on the movable point set and insert a feeler
gauge per specification. Adjust the point gap so that a
light drag is felt on the feeler gauge. Tighten the screw
and recheck the gap. Leave the leads unattached for the
timing procedure. Use this procedure on all standard point
ignition systems when point replacement is necessary
CRANKSHAFT
ARM
IGNITION
CAM
PIVOT
POINTS
2
1
DIAL SCREW
(diag. 21).
Install a dial indicator (Part # 670241), equipped with the
correct tip on the extender leg. Use the small tip for
engines with timing dimensions of between top dead
center (T.D.C.) and .050" (1.27 mm) before top dead
center (B.T.D.C.). Use the large tip for engines with timing
dimensions of between .051" (1.295 mm) B.T.D.C. to
SLEEVE
SLEEVE
SCREW
.
150" (3.81 mm) B.T.D.C. Make sure to secure the
extender leg in position to locate the tip directly over the
piston head. Loosen the screw on the side of the adaptor
sleeve to allow the sleeve to be turned into the threads of
the spark plug hole, not the entire dial indicator. This will
ensure the proper location of the tip. Once the adapter
sleeve is secured in the hole, tighten screw on sleeve
adaptor to prevent the dial from moving up or down, which
would give a false reading (diag. 22).
2
2
Find T.D.C. with both valves closed by rotating the
crankshaft clockwise when looking at the magneto end
of the crank, until the needle on the dial stops and
reverses direction. Where the needle stops is T.D.C.
Loosen the screw on the dial, and rotate the dial so that
zero is lined up with the needle at T.D.C. Tighten the screw
on the dial to secure it in place (diag. 23).
DIAL AT
2
3
DIAL AT
080"
2.032 mm)
DIAL AT
090"
2.286 mm)
While watching the needle on the dial indicator, rotate
the crankshaft counterclockwise when looking at the
magneto end of the crank, .010" (.254 mm) past the
B.T.D.C. dimension. Then rotate the crankshaft clockwise
to the proper B.T.D.C. dimension, this will take out any
slack between the connecting rod and crankshaft
assembly.
.
(
.
(
Example: If the specification of .080" (2.032 mm) is the
B.T.D.C. dimension, rotate the crankshaft counter-
clockwise so that the needle on the dial indicator travels
to .090" (2.286 mm) B.T.D.C. (diag. 24), then rotate the
crankshaft clockwise so that the needle travels to the
specified dimension of .080" (2.032 mm) B.T.D.C. (diag.
2
4
25
2
5).
Next, if the original breaker points are being used,
disconnect the leads from the point terminal. Reinstall
the nut & tighten. Connect one lead of a continuity light,
or ohmmeter to the point terminal and the other lead to a
good ground. Loosen the two bolts holding down the stator
and rotate the stator until the continuity light or ohmmeter
indicates a break in the circuit. Torque down the stator
bolts while maintaining the stator plate position and the
timing procedure is completed. Reconnect the leads on
the point terminal and tighten the nut making sure that
the leads do not touch the flywheel (diag. 26).
2
6
(continued on top of next page)
69
Before putting the dust cover back on the points box, clean
the points by sliding lint free paper back and forth between
the contacts. Manually, open the points when removing
the paper to eliminate paper fibers from remaining between
the contact points (diag. 27).
LINT FREE PAPER
Fixed Timed System (External coil)
This system has the contact points and condenser
mounted under the flywheel with the laminations and coil
mounted outside the flywheel. This system is identified
by the square hole in the stator, the round configuration
of the coil, and on older coils, the word "Grey Key" is
stamped on the coil to identify the proper flywheel key to
be used. When ordering an external coil for replacement
from Tecumseh Products, a solid state module will be
received as a replacement. The new module will be
supplied with the proper flywheel key (diag. 28).
2
7
Torque down the stator bolts to secure the stator in place.
Next, rotate the crankshaft until the point arm is resting
on the high side of the ignition cam. Set the point gap at
.
020" (.508 mm), by loosening the screw on the movable
point, and insert a .020" (.508 mm) feeler gauge between
the contact points (diag. 29). Tighten the screw on the
movable point and then recheck the point gap. Be sure to
clean contact points with lint free paper (diag. 27).
2
8
NOTE: The flywheel key used on engines with an external
coil and points looks similar to the solid state key, however,
timing will be effected if the wrong key is used.
Reinstall the proper flywheel key, flywheel, washer and
torque down the flywheel nut to specification. Reinstall
the external coil and set the proper air gap to .0125" (.3175
mm) using air gap gauge, part # 670297 between the
magnets and laminations and torque the mounting screws
to specification. Remove the air gap gauge and rotate
the flywheel to check for any possible striking points. If
none are found, the air gap is set correctly and the timing
procedure is completed (diag. 30).
2
9
Solid State Ignition Timing
.
0125
(.3175 mm)
Timing is set using a .0125" (.3175 mm) air gap gauge
(
Part No. 670297). Loosen the two hold-down screws,
insert the .0125" (.3175 mm) remove semi-color gauge
between the laminations and the magnet on the flywheel.
Slide the solid state ignition assembly against the air gap
gauge and the flywheel magnet. Torque the two hold down
screws to the correct specification and remove the air
gap gauge. Rotate the flywheel one full revolution to check
for any possible striking points. If none are found, the air
gap is set correctly and the timing procedure is completed
3
0
(diag. 30).
70
Other Solid State Systems
The following systems are located under the flywheel. All
components are encapsulated into one module. No timing
is necessary with this type (diag. 31, 32, 33).
Check the system by checking for a spark or use a
commercially available test equipment.
SERVICE TIPS
3
1
DO NOT:
Interchange flywheels, flywheel keys, spark plugs,
condensers, or points. (Some systems do not use
standard points and condensers.)
Use flywheels with cooling fins that are broken off.
Reglue ceramic magnets back onto the inside of the
flywheel.
Re-oil the cam wiper in a magneto system.
Use a standard business card as an air gap gauge.
File the contact points.
Attempt to reglue the spark plug lead back into a coil
or a solid state module.
Store a solid state module within 20 feet (6.1 meters)
of an unshielded welder.
32
PLEASE DO:
Follow directions carefully.
Lookup the correct ignition dimensions in the proper
mechanic's manual or quick reference chart, for the
engine being repaired.
Clean points with lint free paper after setting gap.
Reinstall the point terminal nut and tighten after
removing leads, before timing procedure.
Remember to correctly TIME a Tecumseh engine,
even when just changing points on a magneto
system.
3
3
Remember to use correct air gap gauge.
Check for correct flywheel key which effects timing.
71
CHAPTER 9 INTERNAL ENGINE AND CYLINDER
GENERAL INFORMATION
This chapter covers the cylinder block, piston and rod assemblies, cylinder head, crankshaft, camshaft, valve train,
breather, cylinder cover, flywheel, counterbalance systems, and lubrication systems. The governors and the governor
systems are covered in Chapter 4.
All Tecumseh engines covered in this manual are four cycle engines with the valves in the engine block. The crankshaft
position is designated as either horizontal or vertical as the engine rests on its base. The engines identified by decals
or model as XL (Extra Life) or XL/C (Extra Life / Commercial ) are made using aluminum alloy diecast around a cast
iron cylinder liner. However, not all engines with cast iron cylinder liners are identified as XL or XL/C. Engine blocks of
the heavy frame series (HH, VH) are made of cast iron. All other engines use aluminum alloy for the cylinder block
along with pistons that are chromium plated.
OPERATION
4-CYCLE ENGINE THEORY
All 4-cycle engines require four piston strokes to complete
one power cycle. The flywheel on one end of the
crankshaft provides the inertia to keep the engine running
smoothly between power strokes.
The camshaft gear is twice as large as the mating gear
on the crankshaft so as to allow proper engine valve timing
for each cycle. The crankshaft makes two revolutions for
every camshaft revolution.
1
.
INTAKE. The intake valve is open and the exhaust
valve is closed. The piston is traveling downward
creating a low pressure area, drawing the air-fuel
mixture from the carburetor into the cylinder area
above the piston (diag. 1).
INTAKE
COMPRESSION
1
2
2
3
.
.
COMPRESSION. As the piston reaches Bottom Dead
Center (BDC) the intake valve closes. The piston then
rises, compressing the air-fuel mixture trapped in the
combustion chamber (diag. 2).
POWER. During this piston stroke both valves remain
closed. As the piston reaches the Before Top Dead
Center (BTDC) ignition point, the spark plug fires,
igniting the air-fuel mixture. In the time it takes to ignite
all the available fuel, the piston has moved to Top
Dead Center (TDC) ready to take the full combustive
force of the fuel for maximum power during downward
piston travel. The expanding gases force the piston
down (diag. 3).
4
.
EXHAUST. The exhaust valve opens. As the piston
starts to the top of the cylinder, the exhaust gases
are forced out (diag. 4).
After the piston reaches Top Dead Center (TDC), the four
stroke process will begin again as the piston moves
downward and the intake valve opens.
POWER
EXHAUST
3
4
72
LUBRICATION SYSTEMS
The lubrication system used with all Tecumseh horizontal
crankshaft engines covered in this manual utilize a splash
type system. An oil dipper on the connecting rod splashes
oil in the crankcase to lubricate all internal moving parts.
Some engines have the dipper as an integral part of the
connecting rod assembly, while others have a dipper that
is bolted on with one of the rod bolts (diag. 5).
All vertical shaft engines use a positive displacement
plunger oil pump or rotary type oil pump. Oil is pumped
from the bottom of the crankcase, up through the
camshaft and over to the top main bearing. Oil under
pressure lubricates the top crankshaft main bearing and
camshaft upper bearing (diag. 6).
DIPPER
5
SPRAY
MIST HOLE
MAIN BEARING OIL
GROOVE
CRANKSHAFT
PASSAGE
On all Tecumseh vertical shaft 4-cycle engines, the oil is
sprayed out under pressure through a small hole between
the top camshaft and crankshaft bearing to lubricate the
piston, connecting rod, and other internal parts (diag. 7).
PLUG
CRANKSHAFT
OIL PASSAGE
CURRENT
The plunger style oil pump is located on an eccentric on
the camshaft. As the camshaft rotates, the eccentric
moves the barrel back and forth on the plunger forcing
oil through the hole in the center of the camshaft. The
ball on the end of the plunger is anchored in a recess in
the cylinder cover (diag. 8).
(TVM195, 220)
CAMSHAFT
BARREL TYPE
LUBRICATION
PUMP
DRILLED
CAMSHAFT
PASSAGE
6
ASSEMBLE PUMP BARREL
WITH INSIDE CHAMFER
TOWARD CAMSHAFT GEAR
SPRAY
MIST HOLE
OIL DRAIN
HOLE
7
8
COUNTERBALANCE SYSTEMS
COUNTERBALANCE
SHAFT
Some Tecumseh engines may be equipped with an Ultra-
Balance counterbalance system. This system uses a
DR
®
single weighted shaft that is driven off the crankshaft.
The shaft's function is to counteract the imbalance caused
by the counterweights on the crankshaft and the
combustion forces (diag. 9).
GOVERNOR
FLANGE
9
CAMSHAFT
73
COMPONENTS
The cylinder block houses the piston, valves and along with the cylinder cover all the internal components. The block
is a one piece diecast aluminum alloy or cast iron cylinder casting (diag. 10).
The piston transmits the force of the burning and expanding gases through the connecting rod to the crankshaft.
The piston rings provide the seal between the cylinder wall and the piston. The rings keep the combustion pressures
from entering the crankcase and also wipe the oil off the cylinder wall and return it to the sump.
The connecting rod assembly is the link between the piston (piston pin) and the crankshaft.
The cylinder head is a one piece aluminum alloy or cast iron casting that is bolted to the top of the cylinder block. The
many fins provide cooling for the engine.
The crankshaft converts the up and down piston movement to the rotational force (torque) by an offset crankpin or
rod journal.
The camshaft lobes raise and lower the lifters at the proper time to allow air and fuel in and exhaust out of the
cylinder. Teeth on the camshaft gear time the camshaft to the crankshaft.
The valves allow air-fuel mixture to enter the cylinder and exhaust gases to exit. The valves provide a positive seal
when closed.
The valve springs return the valves to the closed position and must be strong enough to maintain valve lifter and cam
lobe contact. The valve retainers lock the spring to the valve stem.
The valve lifters maintain contact on the camshaft and push the valves open.
The crankcase breather is a one way check valve that allows air out and prevents air from coming in. It allows the
engine to develop a partial vacuum in the crankcase during operation.
The cylinder cover (or flange on verticals) provides the bearing surface for the power take off (P.T.O.) end of the
crankshaft and camshaft. This bolted on cover is removed to provide access to all internal components.
The oil pump (vertical shaft only) consists of a steel plunger and a nylon housing that rides on the camshaft eccentric.
The flywheel provides the mass to smooth the effects of one power stroke every other crankshaft revolution. Flywheels
are made of aluminum alloy or cast iron. The flywheel fins act as a fan to cool the engine.
CYLINDER COVER
CYLINDER HEAD
CYLINDER BLOCK
PISTON RINGS
VALVES
PISTON
CONNECTING
VALVE SPRINGS
ROD
CRANKCASE BREATHER
VALVE LIFTERS
CAMSHAFT
CRANKSHAFT
FLYWHEEL
1
0
74
ENGINE OPERATION PROBLEMS
ENGINE KNOCKS
OVERHEATS
SURGES OR RUNS UNEVENLY
Fuel cap vent obstructed
Associated equipment loose or
improperly adjusted
Excessive engine loading
Low oil level or wrong viscosity oil
Check for excessive carbon in
combustion chamber
Dirty carburetor or air filter
Loose flywheel, examine key,
keyway, and proper flywheel nut
torque
Cooling air flow, obstructed or
clogged cooling fins
Carburetor improperly adjusted
Incorrect spark plug or Ignition
timing
Governor sticking, binding or
improper RPM setting
Carburetor improperly adjusted or
improper RPM setting
Incorrect spark plug
or Ignition timing
Carburetor linkage, shafts or
shutters sticking or binding
Loose or worn connecting rod
Worn cylinder
Incorrect spark plug or Intermittent
spark, check ignition
Carbon in the combustion chamber
Incorrect or damaged flywheel key
Lean carb setting causing
overheating (adjustable carb)
EXCESSIVE OIL CONSUMPTION
Piston rings worn
Oil level above full
Wrong viscosity oil
Worn or glazed cylinder
Excessive engine speed
Valve guides worn excessively
Valve guides worn excessively
Engine cooling fins dirty causing
overheating
Breather damaged, dirty or
improperly installed
Damaged gaskets, seals or
"O" rings
75
ENGINE OPERATION PROBLEMS
ENGINE MISFIRES
Wrong or fouled spark plug
ENGINE VIBRATES EXCESSIVELY
Bent crankshaft
BREATHER PASSING OIL
Oil level too high
Excessive RPM or improper governor
setting
Carburetor improperly adjusted
Valves sticking or not seating properly
Attached equipment out of balance
Loose mounting bolts
Damaged gaskets, seals or "O" rings
Incorrect spark plug or
Ignition timing
If applicable counter balance not
properly aligned
Breather damaged, dirty or improperly
installed
Piston rings not properly seated or ring
end gaps are aligned
Excessive carbon build up
Improper Valve Lash or
Weak valve springs
Angle of operation too severe
LACKS POWER
Air intake obstructed
Lack of lubrication or improper
lubrication
Carburetor improperly adjusted
Exhaust Obstructed
Improper valve lash
Loss of compression (worn rings,
blown head gasket)
76
TESTING
ENGINE KNOCKS
1
2
3
4
5
.
.
.
.
.
Check the blade hub, blade adapter, or crankshaft coupler for loose fit, loose bolts, or crankshaft key damage.
Remove, inspect, replace if necessary. Reinstall and re-torque the bolts to the proper torque.
Check the flywheel key and the flywheel and crankshaft keyway for wear or partial shearing. Replace if any
damage is evident. Tighten the flywheel nut to the proper torque.
Check for the correct ignition module air gap or the correct timing (point ignition). Replace the points and condenser
if the points show any wear, oil, or pitting.
Remove the cylinder head and check for excessive carbon in the combustion chamber. Also check for the correct
head gasket used, and check the spark plug for proper reach and heat range (correct spark plug for the engine).
Check for the proper valve lash using a feeler gauge, and check the internal components (piston, cylinder, connecting
rod, crankshaft journal) for excessive clearance.
ENGINE OVERHEATS
1
.
Make sure the engine is not being overloaded. Remove excess load (sharpen blades, limit operation speed,
process less material).
2
3
4
.
.
.
Check the oil level and viscosity. Add or replace as necessary.
Check for clogged cooling fins or obstructions to the air flow. Remove the blower housing, clean and reinstall.
Check the carburetor for correct adjustment or remove and clean the carburetor using tag wire and compressed
air. See Chapter 3 under "Service."
5
6
7
.
.
.
Check the engine R.P.M. setting using a vibratach or other tachometer and compare it to the R.P.M. settings found
on microfiche card #30 according to the engine model and specification number. Adjust as necessary.
Make sure the correct spark plug is being used. Check the ignition timing. See Chapter 8 "Ignition - Service."
Correct flywheel key or partially sheared key.
Remove the cylinder head to check for excessive carbon buildup. Clean as necessary.
SURGES OR RUNS UNEVENLY
1
2
3
4
.
.
.
.
Check the fuel cap to make sure it is venting. Loosen the cap and retry engine operation.
Replace or clean the air filter.
Check the carburetor adjustment or clean the carburetor. See Chapter 3 under "Service."
Check the engine R.P.M. setting using a vibratach or other tachometer and compare it to the R.P.M. settings found
on microfiche card #30 according to the engine model and specification number. Adjust as necessary.
5
6
.
.
Visually check all linkages. Check the governor shaft, throttle shaft, or pivot points for binding.
Check the ignition module operation using a gap type tester inserted in the high tension lead. Check for intermittent
spark, incorrect spark plug, or a fouled condition.
ENGINE MISFIRES
1
2
3
4
5
.
.
.
.
.
Check the spark plug for the proper application or a fouled condition. Replace if questionable.
Reset the carburetor following the adjustment procedure or clean the carburetor. See Chapter 3 under "Service."
Check the ignition timing. See Chapter 8 under "Service."
Check for carbon buildup in the combustion chamber.
Inspect the valves and valve seats for leakage. Check for scoring or discoloration on the valve stem in the valve
guide area. Recut the valves and seats if questionable. See "Valve Service" in this chapter.
(continued on top of next page)
77
ENGINE VIBRATES EXCESSIVELY
1
.
Check the engine crankshaft on the PTO end for bends using a straight edge, square or a dial indicator. Blades or
adapters must be removed. Any deflection will cause a vibration problem.
2
3
4
.
.
.
Check the engine mounting bolts, make sure they are tight.
Remove and check the attached equipment for an out of balance condition.
If the engine is equipped with a counterbalance shaft, check the gear timing to determine if the counterbalance is
out of time.
BREATHER PASSING OIL
1
.
Check the oil level, make sure the engine is not overfilled. Also verify that the viscosity rating on the container of
the oil being used is to specification.
2
3
.
.
Check the angle of operation. Avoid prolonged use at a severe angle.
Check the engine R.P.M. setting for excessive R.P.M. using a vibratach or other tachometer and compare it to the
R.P.M. settings found on microfiche card # 30 according to the engine model and specification number. Adjust the
high and low R.P.M. as necessary.
4
.
Check for leaking or damaged gaskets, seals, or "O"-rings. External leaks may not be evident; however, the leak
may prevent the engine from achieving a partial crankcase vacuum.
5
6
.
.
Check the breather for damage, dirty condition, or improper installation. The oil return hole(s) must face down.
Check the engine compression using a compression tester. If the engine has weak compression, determine the
cause of weak compression: worn rings, leaking head gasket, or leaking valves. Follow the compression tester's
procedure.
EXCESSIVE OIL CONSUMPTION
1
.
Check the oil level, oil viscosity on the container of the oil being used, and oil condition. Replace and fill to the
proper level.
2
3
.
.
Check the angle of operation. Avoid prolonged use at a severe angle.
Check for leaking or damaged gaskets, seals, or "O"-rings. External leaks may not be evident, however, the leak
may prevent the engine from achieving a partial crankcase vacuum.
4
.
Check the engine R.P.M. setting using a vibratach or other tachometer and compare it to the R.P.M. settings found
on microfiche card #30 according to the engine model and specification number. Adjust as necessary.
5
6
7
8
.
.
.
.
Check the breather for damage, dirty condition, or improper installation. The oil return hole(s) must face down.
Clean the cooling fins to prevent overheating.
Check the carburetor setting causing a lean running condition, overheating the engine.
Check the engine compression using a compression tester. If the engine has weak compression, determine the
cause of weak compression: worn rings, leaking head gasket, or leaking valves. Follow the compression tester's
procedure.
9
.
Check the valve guide clearance for excessive wear.
LACKS POWER
1
2
.
.
Check the air intake for an obstruction (dirty filter, oil saturated filter, other debris).
Check the oil level, oil viscosity on the container of the oil being used and oil condition. Replace and fill to the
proper level.
3
4
.
.
Readjust the carburetor or remove the carburetor for cleaning. See Chapter 3 under "Service."
Check the exhaust for a restriction preventing proper exhaust flow.
(continued on top of next page)
78
5
6
.
.
Check the engine valve lash. Reset the valves at the proper lash.
Check the valves for proper seating and valve guide lash. Recondition the valves and seats. Replace the valves
if necessary.
7
.
Check the ignition timing. Check the flywheel key for partial shearing.
PRESS IN AND LIFT
COVER BEZEL
SERVICE
DISASSEMBLY PROCEDURE
HERE TO RELEASE
COVER
The following procedures apply to most engine models.
Actual procedure may vary.
1
.
Disconnect the high tension lead from the spark plug.
Remove the spark plug.
MODEL AND
D.O.M. NUMBER
DECAL
2
.
Drain the oil from the crankcase. Drain or shut off the
fuel supply.
LOCATED
UNDER COVER
IF SO EQUIPPED)
3
4
.
.
Remove the air cleaner assembly.
11
(
Remove the fuel tank if it is attached to the engine.
Fuel tanks may be held on with bolts, screws, or some
models require taps upward with a soft face hammer
loosening the plastic tank wedged in the blower
housing slots.
SOCKET WRENCH
FLYWHEEL
On some LEV engine models, removal of the bezel
cover is necessary to view the engine identification
or to provide access to the recoil assembly screws.
Push in toward the spark plug end (as shown), lift up
to clear the recoil, then pull the cover away from the
spark plug to remove. (diag. 11)
5.
Remove the blower housing by first unscrewing the
screw holding the dipstick tube to the blower housing
or unscrewing the dipstick tube and removing the
remaining bolts on the blower housing.
FLYWHEEL
TOOL
12
6
7
.
.
Unplug the ignition kill wire from the terminal on top
of the ignition module and unbolt the ignition module.
Remove the flywheel nut, washer, and starter cup.
Use a strap wrench (part # 670305) to hold the
flywheel from turning (diag. 12). Thread the
appropriate flywheel knock-off tool part # 670103,
METAL HAMMER
KNOCK OFF TOOL
(7/16") or part # 670169 (1/2") on the crankshaft until
it bottoms out, then back-off one complete turn. Using
a large screwdriver, lift upward under the flywheel
and tap sharply and squarely on the knock-off tool to
break the flywheel loose. If necessary, rotate the
flywheel a half turn and repeat until it loosens (diag.
SCREWDRIVER TO
RAISE FLYWHEEL
1
3). A flywheel puller (part # 670306) may be used
on engines with cored holes and also on flywheels
with holes drilled and tapped (diag. 14).
13
NOTE: DO NOT USE A JAW TYPE PULLER.
8
9
1
.
.
Remove the flywheel key, stator, and baffle plate.
Remove the muffler.
0. Remove the intake pipe and the carburetor. Be careful
not to bend or damage the linkage when removing.
Mark the hookup points or diagram the linkage
arrangement to aid in reassembly.
1
1
1. Remove the cylinder head.
2. Remove the crankcase breather.
1
4
(continued on top of next page)
79
1
3. Remove the cylinder cover or mounting flange using a seal protector positioned in the seal to prevent seal damage.
The crankshaft must be free of rust or scale to slide the cover off the crankshaft. H30-HS50 horizontal crankshaft
engines with ball bearings on the crankshaft require the oil seal and the snap ring to be removed prior to the cylinder
cover removal. On engines equipped with 8 1/2:1 gear reduction, turn the crankshaft to roll the reduction shaft gear
off the crankshaft worm gear when removing the cylinder cover (diag. 15, 16, 17, 18).
1
. PTO
Shaft
6
. Retainer
2
. Thin
Washer
5. Thick
Washer
4
. Tang
Washer
3
. Gear
OIL SLEEVE TOOL
MOUNTING FLANGE
OIL SEAL
1
7
1
5
OIL SEAL REMOVED
WORM GEAR
SNAP RING
1
6
1
8
1
4. Remove the internal components. Align the timing
marks on all engines except VM70, 80, 100, HHM80,
HM70, 80, 100, TVM170, 195, 220 to relieve valve
lifter pressure. On these engines it is necessary to
rotate the camshaft clockwise three (3) teeth past
the aligned position to allow the compression release
mechanism to clear the exhaust valve lifter and to
allow the camshaft to be removed (diag. 19 & 20).
BEVELED TOOTH
TIMING MARK
CRANKSHAFT
GEAR
CAMSHAFT GEAR
19
15. Remove the lifters, rod cap, and balance shaft or gears
if applicable.
1
6. Before removing the piston, remove any carbon from
the top of the cylinder bore to prevent ring breakage.
Push the piston out the top of the cylinder bore.
EXHAUST CAM
ROLL PIN
1
7. Remove the valves by using a valve spring
compressor to compress the valve spring and rotate
the valve spring retainer to allow the valve stem to
pass through. Lift the valves out of the cylinder block.
Remove the spring assemblies being careful to note
the differences, the original placement of the springs
and the presence of seals. Reinstall the spring
assemblies on the same valve in the reverse order
as they are removed.
CAM GEAR
SPRING
INTAKE CAM
PLUNGER (COMPRESSION RELIEF PIN)
20
80
CYLINDERS
Visually check the cylinder for broken or cracked fins or a scored cylinder bore. Check the main bearings for wear or
scoring. If the main bearings are worn or scored they can be replaced on some models. See "Crankshaft Bearing
Service" in this chapter.
Use a dial bore gauge or telescoping gauge with a micrometer to accurately measure the cylinder bore. Measure in
the piston travel area approximately 1/2 to 3/4 of an inch (12.7 to 19.05 mm) from the top and the bottom . Measure at
9
0 degrees to the piston pin, 45 degrees to the piston pin, and even with the piston pin as the piston would appear
when assembled. A rigid hone is recommended to "true" any cylinder irregularities. If the cylinder bore is worn more
than .005" (.127 mm) oversize, out of round or scored, it should be replaced or re-sized to .010 or .020 oversize (.254
mm or .508 mm). In some cases engines are built with oversize cylinders. If the cylinder is oversize, the oversize value
will be imprinted in the top of the cylinder (diag. 23).
To re-size a cylinder, use a commercially available hone of the proper size. Chuck the hone in a drill press with a
spindle speed of about 600 R.P.M.
Start with coarse stones and center the cylinder under the drill press spindle. Lower the hone so the lower end of the
stones contacts the lowest point in the cylinder bore.
Rotate the adjusting nut so that the stones touch the cylinder wall and begin honing at the bottom of the cylinder. A
light honing oil should be used to lubricate and cool while honing. Move the hone up and down at a rate of 50 strokes
per minute to avoid putting ridges in the cylinder wall. Every fourth or fifth stroke, move the hone far enough to extend
the stones one inch beyond the top and bottom of the
cylinder bore.
Check the bore diameter every twenty or thirty strokes
o
o
for size and a 35 - 45 crosshatch pattern. If the stones
collect metal, clean the stones with a wire brush when
the hone is removed. (diag. 21).
Hone with the coarse stones until the cylinder bore is
within .002 inch (.051 mm) of the desired finish size.
Replace the coarse stones with finishing stones and
continue honing the cylinder to the final size. Tecumseh
recommends using a 390 grit hone for finishing.
2
1
Clean the cylinder and crankcase with soap and water
and dry thoroughly.
TRENCHING
GAPS
Replace the piston and the piston rings with the correct
oversize parts as indicated in the parts manual.
Trenching has been incorporated in the cylinders of the
H50, H60, HHM80, and HM100 series of engines, as well
as the TVM125,140, and 220 models. Trenching improves
air/fuel flow and results in increased horsepower in these
engines. When reinstalling the piston, rings, and rod
assembly in these engines, stagger the ring end gaps
and place the ring end gaps out of the trenched area.
This will prevent the rings from possibly catching the
trenched area and breaking during assembly (diag. 22).
GAPS
STAGGER RING END GAPS AWAY FROM TRENCHING
22
INDICATES
010 OVERSIZE
CYLINDER
.
2
3
81
CYLINDER HEADS
8
4
6
Check the cylinder head for warpage by placing the head
on a precision flat surface. If warped in excess of .005"
2
1
(
.13 mm) replace the head. Slight warpage can be
corrected by placing a sheet of #400 wet /dry sandpaper
on a precision flat surface and rubbing the head gasket
surface in a circular pattern until the entire gasket surface
shows evidence of sanding. A small amount of honing oil
on the sandpaper will make it easier to slide the head.
Always replace the head gasket and torque the head bolts
in 50 inch pound increments in the numbered sequence
to 200 inch pounds (22.5 Nm) (diag. 24 & 25).
5
3
7
ALL MODELS EXCEPT HM,VM, TVM170,195,220
24
BELLEVILLE WASHER
(CROWN TOWARD
BOLT HEAD)
5
9
7
1
Engine models V50, H50, H60, H70, VH50, VH60, VH70
require a flat and a belleville washer on bolts numbered
FLAT
3
WASHER
1
, 3, and 7. Current production HM80 and HM100 use
2
flat washers only on bolts numbered 2 and 3 in conjunction
with the gas tank mounting bolts. All other head bolts on
HM80 and HM100 use a flat and a belleville washer on
each bolt.
8
6
4
TVM170,195,220,VM & HM MODEL ENGINES
25
INDICATES .010
Engine models V60, V70, TVM125, 140, 195, 220 require
a flat washer and a belleville washer on all head bolts.
OVERSIZE PISTON
PISTONS, RINGS, AND CONNECTING RODS
Piston
The piston should be checked for wear by measuring at
the bottom of the skirt 90 degrees from the piston pin
hole with a micrometer. Check the ring side clearance
using a feeler gauge with new ring. Clean all carbon from
the piston top and the ring grooves before measuring.
Visually inspect the piston skirt area for scoring or
scratches from dirt ingestion. If scoring or deep scratches
are evident, replace the piston.
PISTON MEASUREMENTS ARE TAKEN AT
0
BOTTOM OF SKIRT 90 FROM WRIST PIN HOLE
2
6
1
ST COMPRESSION RING
SIDE CLEARANCE
If the cylinder bore needs re-sizing, an oversize piston
will be necessary. Oversize pistons are identified by the
imprinted decimal oversize value imprinted on the top of
the piston (diag. 26).
3RD OIL
CONTROL RING
2
ND
COMPRESSION
RING
2
7
Rings
After the cylinder bore diameter has been checked and
is acceptable to rebuild, the ring end gap should be
checked using new rings. Place a new compression ring
squarely in the center of the ring travel area. Use the
piston upside down to push the ring down (diag. 28) and
measure the gap with a feeler gauge. The ring end gap
must be within the specification to have adequate oil
control (diag. 29). This procedure will assure correct piston
ring end gap measurement. Ring side clearance should
also be checked with a feeler gauge when using new
rings with an old piston (diag. 27).
CYLINDER
PISTON
PISTON RING
28
Replace the rings in sets and install the piston, rings,
and rod assembly in the cylinder bore with the ring end
gaps staggered. When installing new rings in a used
cylinder, the cylinder wall should be de-glazed using a
commercially available de-glazing tool or hone.
2
9
82
(continued on top of next page)
Use a ring expander to remove and replace the rings. Do
not spread the rings too wide or breakage will result.
CHAMFER
1
ST COMPRESSION RING
If the top compression ring has an inside chamfer, this
chamfer must face UP. The second compression ring will
have either an inside chamfer or an outside notch. The
rule to follow is an inside chamfer always faces up. An
outside notch (diag. 31) will face down or towards the skirt
of the piston.
2
ND COMPRESSION RING
3RD OIL
CONTROL RING
3
0
The oil control ring can be installed with either side up. The
expander (if equipped) end gap and the ring end gap should
be staggered.
EMISSION RINGS
1
2
ST COMPRESSION RING
ND COMPRESSION RING
Emission Rings
Used on TVS, LEV, H35, VLV, HM80 and TVXL195
engines that comply with emission standards. These rings
have a narrower width and a different profile (barrel faced).
Barrel faced rings may be installed in either direction. The
underside of the oil control ring utilizes a coil type expander.
3
RD OIL
CONTROL RING
3
1
LONG SIDE OF ROD
CASTING NUMBER
SHORT SIDE OF ROD
These rings conform better to the cylinder allowing for better
oil control by wiping the cylinder wall cleaner. The coiled
expander ring helps create a more uniform load on the
cylinder wall which gives a more consistent distribution of
oil. NOTE: The use of these rings on a standard non-
emission piston will cause ring breakage due to its wider
ring grooves.
ARROW
DIRECTION
VM70, VM100, HM70-100, V80, H80, HHM80, AND TVM SERIES
PISTON AND CONNECTING ROD ASSEMBLIES
Connecting Rods
3
2
Some engine models have offset piston pins (not
centered) to centralize the combustion force on the piston.
Engine models LAV50, HM70, HM80, HHM80, HM100,
TVM170,195, 220, have offset pistons. When installing
the connecting rod to the piston it is imperative that the
rod be installed correctly. The piston used on these models
will have either an arrow stamped above the piston pin
hole, a number cast on the inside of the piston skirt or
an arrow stamped on the top of the piston (diag. 32 &
ARROW POINTS
TOWARD THE
VALVES
WRIST PIN
MATCH MARKS
33). All other engine models use a centered piston pin. If
the piston does not have an arrow or number cast inside,
the piston can be installed in either direction on the
connecting rod. On all engine models, the match marks
on the connecting rod must align and face out when
installing the assembly in the engine (diag. 34 & 35).
TVM220 PISTON AND ROD
3
3
The arrow on the top of the piston must point toward the
valves when installing it in the cylinder (diag. 33). The inside
casting number (if present) must face toward the long side
of the connecting rod. If there is an arrow on the side of
the piston, the arrow must point toward the short side of
the connecting rod. (diag. 32).
MATCH MARKS
MATCH
MARKS
On horizontal shaft engines, oil dippers are attached to
the bottom connecting rod bolt. Some engines have the
oil dipper cast in the rod cap. Consult the specification
chart for the proper rod bolt torque when installing the
cap. The rod bolts should be torqued in 50 inch pound
(5.5 Nm) increments until the specified torque is achieved.
3
4
35
8
3
CRANKSHAFTS AND CAMSHAFTS
BEVEL
CHAMFER TOOTH
Inspect the crankshaft visually and with a micrometer for
wear, scratching, scoring, or out of round condition. Check
for bends on the P.T.O. end using a straight edge, square
or a dial indicator.
CRANKSHAFT GEAR
PUNCH MARK
SMALL
CAMSHAFT
GEAR TIMING
MARK
CAUTION: NEVER TRY TO STRAIGHTEN A
BENT CRANKSHAFT.
HOBBING HOLE
The timing marks on the camshaft and the crankshaft
gears must be aligned for proper valve timing. (diag. 36 &
36
3
7).
CRANKSHAFT
Camshafts
GEAR
KEYWAY
Check the camshaft bearing surfaces for wear using a
micrometer. Inspect the cam lobes for scoring or
excessive wear. If a damaged camshaft is replaced, the
mating crankshaft and governor gear should also be
replaced. If the crankshaft gear is pressed on it is not
serviceable and the crankshaft must also be replaced.
SMALL HOBBING
HOLE
CAMSHAFT
GEAR
3
7
Clean the camshaft with solvent and blow all parts and
passages dry with compressed air, making sure that the
pins and counterweights are operating freely and
smoothly on mechanical compression relief types.
Camshafts used in rotary mower engines utilize a
composite gear (glass filled nylon) for the purpose of
reducing internal gear noise.
Mechanical Compression Release (MCR) camshafts
have a pin located in the camshaft, that extends over the
exhaust cam lobe, to lift the valve and relieve the engine
compression for easier cranking. When the engine starts,
centrifugal force moves the weight outward and the pin
will drop back down. The engine will now run at full
compression (diag. 38).
COMPRESSION
RELEASE
MECHANISM
3
8
Some engines are equipped with Bump Compression
Release (BCR) camshafts that have a small bump ground
on the exhaust lobe of the camshaft to relieve
compression (diag. 39).
EXHAUST
Newer camshafts are designated as Ramp Compression
Release (RCR) and utilize a less aggressive ramp than
what is used on the BCR camshaft.
INTAKE
3
9
84
VALVES
FACE
The valves should be checked for proper clearance,
sealing, and wear. Valve condition is critical for proper
engine performance. Valve clearance should be checked
before removal from the engine block if a valve problem
is suspected or when the valves or seats are recut.
WRONG
Valve clearance (between the valve stem and valve lifter)
should be set or checked when the engine is cold. The
piston should be at T.D.C. on the compression stroke (both
valves closed).
RIGHT
4
0
Use a valve grinder or "V" block to hold the valve square
when grinding the valve stem to obtain the proper
clearance (diag. 40).
MARGIN
0
5
4
1
/32"
(
.793 mm)
When servicing the valves, all carbon should be removed
from the valve head and stem. If the valves are in a usable
condition, the valve face should be ground using a valve
grinder to a 45 degree angle. If after grinding the valve
face the margin is less than 1/32 of an inch (.793 mm),
the valve should be replaced (diag. 41).
FACE
MINIMUM
DIMENSION
STEM
Valves are not identical. Valves marked "EX" or "X" are
installed in the exhaust valve location. Valves marked "I"
are installed in the intake valve location. If the valves are
unmarked, the nonmagnetic valve (head) is installed in
the exhaust valve location.
4
1
SPRING MUST BE SQUARE
DAMPENING COILS
LOCATED CLOSER
TOGETHER
To reinstall the valves, position the valve caps and springs
in the valve compartment. If the spring has dampening
coils, the valve spring should be installed with the
dampening coils away from the valve cap and retainer
(diag. 42).
Install the valves into the guides making sure the correct
valve is in the proper port. The valve stem must pass
through the upper valve cap and spring. Hook the valve
spring retainer on the groove in the valve stem and
release the spring tension to lock the cap in place. Early
models may have a pin through the valve stem. Compress
the spring and cap and use a needle nose pliers to insert
the pin in the valve stem hole. Release the spring and
check that the pin is locked under the cap.
4
2
NOTE: If the spring has dampening coils, they always go
toward the stationary surface.
85
Valve Seats
Valve seats are not replaceable. If they are burned, pitted, or distorted they can be reground using a grinding stone or a
valve seat cutting tool. Valve seats are ground to an angle of 46 degrees. Check the specifications section for proper
width.
The recommended procedure to properly cut a valve seat is to use the Neway Valve Cutting System, which consists
of three different cutters. LEV engines have a small combustion chamber and require the use of a special Neway
cutter #103 for the 46 and 31 degree combination cutter. The 60 degree cutter is Neway cutter #101. The tapered
pilots required are; Neway #100-1/4-1 for the .249 (6.325 mm) exhaust guide, and Neway #100-1/4 for the .250
(
6.35 mm) intake guide. Consult the cutter's complete procedure guide for additional information.
NOTE: The valve seats are cast into the engine block at a slight angle on the LEV engines. When reconditioning valve
seats on the LEV engine, the seat cutter will make simultaneous contact with the seat and the aluminum portion of the
engine block. There is no detrimental effect to performance or life of the valve seat or block from the procedure.
First, use the 60 degree cutter to clean and narrow the seat from the bottom to the center (diag. 43).
Second, use the 31 degree cutter to clean and narrow the seat from the top toward the center (diag. 44).
Third or last, use the 46 degree cutter to cut the seat to a width of 3/64" (1.191 mm) (diag. 45).
BOTT
NARROWING
CUTT
0
46
31
TOP
NARROW
0
0
TOP
NARROWING
CUTTER
31
SEAT CUTTER
5
0
1
46
3/64"
(
1.191 mm)
SEAT
BOTT
NARROW
SEAT
BOTTOM
NARROW
45
4
3
44
Valve Lifters
The valve lifters on some engines are different lengths. The shorter lifter is installed in the intake position and the
longer lifter is installed in the exhaust position. When removing, mark the lifters to install the lifter in the same position
as it was removed from.
Oversize Valve Guides
The valve guides are permanently installed in the cylinder block. If they get worn excessively, they can be reamed
oversize to accommodate a 1/32" (.793 mm) oversize valve stem.
The guides should be reamed oversize with a straight shanked hand reamer or low speed drill press. Refer to the
"
Table of Specifications" (Chapter 10) to determine the correct oversize dimension. Reamers are available through
your local Tecumseh parts supplier. Consult the tool section in Chapter 11 for the correct part numbers.
The upper and lower valve spring caps must be redrilled to accommodate the oversize valve stems.
After oversizing the valve guides, the valve seats must be recut to align the valve seat to the valve guide.
CRANKCASE BREATHERS
The breather element and case can be cleaned using
cleaning solvent. Make sure the small drain hole or holes
are clean and installed facing down, so as to allow oil to
return back into the crankcase.
TUBE
CHECK VALVE
Top Mounted Breather
ELEMENT
BAFFLE
This type of breather is mounted in the top and rear of
the cylinder block in vertical shaft engines. The check
valve allows positive pressure to be vented through the
element and out the tube. Some engines have the
breather tube connected to the air cleaner assembly (diag.
PRESSURE OUT
OIL RETURN
4
6).
4
6
86
Late production top mounted breathers use the rubber boot
and breather tube as a push in design. Mark or note the
location of the breather tube. Use a large flat blade
screwdriver to pry the boot up and lift the breather
assembly out. Be careful not to drop the breather body
out of the rubber boot when removing (diag. 47).
A new breather tube boot is recommended for
replacement to assure proper crankcase seal. Apply
engine oil to the breather tube boot and push the breather
in until the top shoulder of the boot contacts the
crankcase.
4
7
GASKET
BODY
COVER GASKET
BODY
REED
Side Mounted Breather
This type of breather mounts over the valve compartment
and uses a reed style check valve. Most horizontal shaft
engines use this style of breather. The filter element is
held in place by a small barb in the cover. To remove the
filter, insert a knife blade between the filter element and
the barb, and depress the filter element (diag. 48).
FILTER
GASKET
Some engine models have two gaskets installed next to
the cylinder block. If two gaskets were originally installed,
replace them using two gaskets (diag. 49).
DRAIN
HOLE
COVER
TUBE
4
8
49
BAFFLE
GASKET
COVER PLATE
RETURN HOLE
COVER
ONE WAY
DISC VALVE
GASKET
Integral Breather
Some ECV engines are equipped with breathers that are
part of the cylinder block. Venting is accomplished through
passages drilled in the block to route the air flow to the
outside (diag. 50).
ONE WAY
DISC VALVE
WELCH
IDENTIFICATION PLUG
PLATE
RETURN
HOLE
BAFFLE
5
0
CYLINDER COVER, OIL SEAL, AND BEARING SERVICE
Cylinder Cover
The following procedures, except oil seal replacement, require engine disassembly. See "Disassembly Procedure" in
this chapter.
Clean and inspect the cover, look for wear and scoring of the bearing surfaces. Measure the bearing surface diameters
using a micrometer and check the specifications for worn or damaged parts. Replace as necessary.
When reinstalling the cover, apply a drop of Loctite 242 to the cover screw threads and re-torque to the recommended
specification. Always use new oil seals and gaskets after disassembly.
87
Oil Seal Service
OIL SEAL REMOVER
TOOL: POSITIONED FOR
REMOVAL OF OIL SEAL
NOTE: BEFORE REMOVING THE OIL SEAL, CHECK TO
SEE IF THE SEAL IS RAISED OR RECESSED. WHEN
INSTALLING A NEW OIL SEAL, TAP IT INTO POSITION
GENTLY UNTIL IT IS SEATED INTO ITS BOSS. SOME
SEALS ARE NOT POSITIONED FLUSH TO THE
CYLINDER COVER. ATTEMPTING TO INSTALL THE
SEAL TOO FAR IN CAN CAUSE DAMAGE TO THE OIL
SEAL AND ENGINE.
OIL SEAL
If the crankshaft is removed from the engine, remove the
old oil seals by tapping them out with a screwdriver or
punch from the inside. If the crankshaft is in place, remove
the seal by using the proper oil seal puller (diag. 51).
5
1
OIL SEAL
DRIVER 670272
Select the proper seal protector and driver from the tool
list in Chapter 11 to install a new oil seal. Place the oil
seal over the protector (spring side of seal faces inward)
and place it over the crankshaft. Drive the seal into position
using the universal driver part no. 670272. The seal
protector will insure that the seal is driven in to the proper
depth (diag. 52).
OIL SEAL
OIL SEAL DRIVER
PROTECTOR
CRANKSHAFT BEARING SERVICE
52
Ball Bearing Service (H40-HM100 engines)
To remove the ball bearing from the cylinder cover, the
bearing locks will have to be rotated out of the way. First
loosen the locking nuts with a socket. Turn the retainer
bolts counterclockwise to the unlocked position with a
needle nose pliers (diag. 53). The flat side of the retainer
will face away from the bearing in the unlocked position
UNLOCKED
(diag. 54).
When reinstalling the locks, the flat side must face the
bearing while the locking nuts should be torqued to
LOCKED
P.T.O. BALL BEARING
INTERIOR OF COVER
1
5-22 inch pounds (1.695 - 2.486 Nm).
53
To remove a ball bearing from the crankshaft, use a
bearing splitter and a puller (diag. 55).
When installing the ball bearing to the crankshaft, the
bearing must be heated by either using a hot oil bath or
heat lamp to expand the bearing. This will allow the
bearing to slide on the crankshaft with no interference fit.
Be careful to use adequate protection handling the hot
ball bearing. The bearing and the thrust washer must
seat tightly against the crankshaft gear.
FLAT
TURN CLOCKWISE
TO LOCK
FLAT
TURN COUNTER-
CLOCKWISE TO UNLOCK
EXTERIOR OF COVER
5
4
BALL
BEARING
PULLER
BEARING
SPLITTER
5
5
88
COUNTERBALANCE SERVICE
®
DRIVE GEAR
To correctly align the Ultra-Balance system, rotate the
GOVERNOR
piston to top dead center (TDC) and insert the
counterbalance shaft into its boss in the cylinder block
with the arrow on the gear pointing toward the crankshaft.
Slide the drive gear on the crankshaft, making sure the
drive gear is located on the crankshaft key and that the
arrow on the drive gear is aligned with the arrow on the
gear on the counterbalance shaft (diag. 56 & 57).
FLANGE
CAMSHAFT
KEYWAY
5
6
COUNTER
BALANCE
SHAFT
DRIVE
GEAR
57
FLYWHEEL SERVICE
POLYPROPYLENE
PORTION OF
FLYWHEEL
Some Tecumseh engines have polypropylene fans that
are replaceable. A damaged fan can be replaced by
tapping on the outside portion of the fan until it separates
from the iron portion of the flywheel (diag. 58).
A new fan may be installed by heating the polypropylene
fan in a pan of boiling water. Suspend the fan off the
bottom of the pan while heating. Using adequate
protection, install the hot fan to the flywheel. Make sure
the fan locators fit into the hub area of the flywheel.
IRON WHEEL
Flywheel magnets are factory installed and permanently
bonded to the flywheel. If the magnets are damaged or
lose their magnetic strength, the flywheel must be
replaced.
58
89
CHAPTER 10
ENGINE SPECIFICATIONS
The engine specifications listed on the following
pages include tolerances that are considered
acceptable to achieve normal engine operation.
Observed values inside the listed tolerance range
are satisfactory and require no adjustments.
9
0
FOUR CYCLE TORQUE SPECIFICATIONS
The torque specifications listed in this chart are to be used for replacing components after disassembly, not for
checking an existing engine bolt torque. Checking a torque value on a new or used engine may be lower due to
torque relaxation that occurs on all engines from thermal expansion and contraction. However, sufficient clamping
force exists and a re-torque is not necessary.
VM
H, V,
HH,
VH
TVM &
TVXL
170,
ALL
TVXL
TVS
TVM HSK V50
HSSK 125, H50- V60 HSK
HMSK
HMXL
HM
HH,
VH
50-70 LEV
ALL
ALL
ALL
ALL
Location
in. lbs. ft. lbs.
Nm
TNT ECV LAV
30-40
HS
140
60
V70
H70 195,220
Cyl. Head Bolts
200
105
170
210
16.5 22.5
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Conn. Rod Bolts
Conn. Rod Bolts
Conn. Rod Bolts
8.5
14
11.5
19
X
X
X
X
17.5
9.5
10.5
37.5
40
24
X
X
X
X
X
X
X
X
X
X
Cyl. Cover or
Flange
115
13
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Cyl. Cover or
Flange
125
14
X
(Powerlok)
Flywheel Nut
Aluminum)
4
50
51
(
Flywheel Nut
Flywheel Nut
475
54
X
X
5
50
46
62
X
X
(Cast iron)
Flywheel Nut
630
52.5
58
71
X
X
X
Flywheel Nut Ext.
Ign.
7
00
79
X
X
X
X
Spark Plug
250
45
21
28.5
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Ign. Mounting
(Direct
4
5
to Cylinder)
Ign. Mounting
(
Direct to
90
35
7.5
3
10
4
X
Cylinder)
Ign. Mounting
(Stud
X
X
X
X
X
X
to Cylinder)
Ign. Mounting (to
Stud)
4
5
5
4
5
X
X
X
X
X
X
X
X
Intake Pipe to
Cylinder
9
8
11
X
X
X
X
X
Intake Pipe to
Cylinder
1
1
00
20
8.5
10
6
11.5
13.5
8
X
X
Intake Pipe to
Cylinder
X
X
X
X
X
X
Carburetor to
Intake Pipe
7
0
5
X
X
X
X
X
X
X
X
X
X
X
Carb. Adapter to
Cylinder
8
7
9.5
9
1
FOUR CYCLE TORQUE SPECIFICATIONS - CONTINUED
The torque specifications listed in this chart are to be used for replacing components after disassembly, not for
checking an existing engine bolt torque. Checking a torque value on a new or used engine may be lower due to
torque relaxation that occurs on all engines from thermal expansion and contraction. However, sufficient clamping
force exists and a re-torque is not necessary.
V80
VM
TVM &
H, V,
HH,
VH
TVXL
170,
195,
220
ALL
TVXL
TVS
TVM HSK, V50
HSSK 125, H50- V60 HSK
HMSK
HMXL
HM
HH,
VH
50-70 LEV
ALL
ALL
ALL
ALL
Location
in. lbs. ft. lbs.
Nm
TNT ECV LAV
30-40
HS
140
60
V70
H70
Muffler Mounting
Shoulder Screw
1
00
8.5
2
11.5
X
X
X
X
X
X
X
Muffler
Mounting No
Shoulder Screw
20
2.5
4
X
X
X
X
Muffler Mounting
3
7
8
7.5
2.5
7.5
3
(Pancake)
Muffler Mounting
Lock Tabs)
6
8
X
X
X
X
(
Muffler Mounting
HTL)
7.5
10
6.5
9
10
13
9
(
Muffler Mtg.
120
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Muffler Mtg.
Flanged
8
0
X
X
Muffler Mtg.
Shoulder Bolt
110
12.5
7.5
Magneto Stator
To Cylinder
6
5
5.5
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Recoil Starter Top
Mount & 8-32
Thread Forming
22.5
2
2.5
X
Recoil Starter
5
0
4
7
5
5.5
9.5
7
X
X
X
(Top Mount)
Recoil Starter
Side Mount
(
85
X
X
X
X
X
X
X
X
X
Plastic)
Recoil Starter
(Side Mount
60
65
Metal)
Electric Starter
To Cylinder
5
.5
7.5
11
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Electric Starter
To Cylinder
9
5
8
Electric Starter
To Cylinder
1
55
13
17.5
X
9
2
ENGINE SPECIFICATIONS STANDARD POINT IGNITION
0
All models have point setting of .020" (.508 mm), spark plug gap of .030" (.762 mm), valve seat angle of 46 .
All dimensions are in inches.
LAV25, LAV30, TVS75
Prior to 8/1987,
H30
LAV35, H35
H35
SPECIFICATIONS
H25, H30-1982 & Prior
(1983 Serial no.)
(1982 & prior)
(1983 Serial no.)
ECV100
Metric
Metric
Metric
Metric
Metric
U.S.
mm
U.S.
mm
U.S.
U.S.
mm
U.S.
mm
mm
Displacement (in³) (cc)
7.75
127.02
46.838
9.06
148.50
46.838
9.06
148.50
9.52
156.03
49.225
9.98
163.57
Stroke
Bore
1.844
1.844
1.844
46.836
1.938
1.844
46.838
2
2
.3125
.3135
58.738
58.763
2.5000
2.5010
63.5
63.525
2.5000
2.5010
63.5
63.525
2.5000
2.5010
63.5
63.525
2.6250
2.6260
66.675
66.700
Timing Dim.
B.T.D.C.
0
.065
1.651
0.035
.889
0.065
1.651
0.035
.889
0.035
.889
.
004
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
Valve Clearance
Valve Seat Width
.008
.035
.889
1.143
.035
.045
.889
1.143
.035
.045
.889
1.143
.035
.045
.889
1.143
.035
.045
.889
1.143
.045
Valve Guide
Oversize Dim.
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
Crankshaft End
Play
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
Crankpin Journal
Dia.
.8610
.8615
21.869
21.882
.8610
.8615
21.869
21.882
.8610
.8615
21.869
21.882
.9995
1.0000
25.387
25.400
.8610
.8615
21.869
21.882
Crankshaft Mag.
Main Brg. Dia.
.8735
.8740
22.187
22.200
.9985
.9990
25.362
25.375
.8735
.8740
22.187
22.200
.9985
.9990
25.362
25.375
.8735
.8740
22.187
22.200
Crankshaft P.T.O.
Main Brg. Dia.
.8735
.8740
22.187
22.200
.8735
.8740
22.187
22.200
.8735
.8740
22.187
22.200
.9985
.9990
25.362
25.375
.8735
.8740
22.187
22.200
.
4975
12.637
12.649
.4975
.4980
12.637
12.649
.4975
.4980
12.637
12.649
.4975
.4980
12.637
12.649
.4975
.4980
12.637
12.649
Camshaft Bearing
.4980
Conn. Rod Dia.
Crank Brg.
.8620
.8625
21.895
21.908
.8620
.8625
21.895
21.908
.8620
.8625
21.895
21.908
1.0005
1.0010
25.413
25.425
.8620
.8625
21.895
21.908
Piston Diameter
Bottom Of Skirt
2.3092
2.3100
58.654
58.674
2.4952
2.4960
63.378
63.398
2.4952
2.4960
63.378
63.398
2.4952
2.4960
63.378
63.398
2.6202
2.6210
66.553
66.573
Ring Groove
Side Clearance
.
002
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.005
1
st & 2nd Comp.
Ring Groove
Side Clearance
Bottom Oil
.
0005
.013
.089
.0005
.0035
.013
.089
.0005
.0035
.013
.089
.0005
.0035
.013
.089
.001
.004
.025
.102
.0035
Piston Skirt
Clearance
.0025
.0043
.064
.109
.0040
.0058
.102
.147
.0040
.0058
.102
.147
.0040
.0058
.102
.147
.0040
.0058
.102
.147
.
007
.178
.432
.007
.017
.178
.432
.007
.017
.178
.432
.007
.017
.178
.432
.007
.017
.178
.432
Ring End Gap
.017
Cylinder Main
Brg.
.8755
.8760
22.238
22.250
1.0005
1.0010
25.413
25.425
.8755
.8760
22.238
22.250
1.0005
1.0010
25.413
25.425
.8755
.8760
22.238
22.250
Cylinder
Cover/Flange
Main Bearing
Diameter
.8755
.8760
22.238
22.250
.8755
.8760
22.238
22.250
.8755
.8760
22.238
22.250
1.0005
1.0010
25.413
25.425
.8755
.8760
22.238
22.250
*
Check to detemine bore size
Notes: (A) VM & HM80 - Displacement 19.41 (318 cc) (B) VM & HM80 - Bore 3-1/8"(79.375 mm) (C) VM & HM80 Piston Dia. 3.1195/3.1205
(
(
79.235/79.261 mm) (D) VH50, 60 .0015/.0055 (.038/.140mm) (E) VH70 .0038/.0073 (.097/.185 mm) (F) VH, HH50-70 Models .003/.031
.762/.787 mm)
9
3
ENGINE SPECIFICATIONS STANDARD POINT IGNITION (CONT.)
0
All models have point setting of .020" (.508 mm), spark plug gap of .030" (.762 mm), valve seat angle of 46 .
All dimensions are in inches.
V40-V40B, VH40,
H40, HH40
LAV40, TVS105,
HS40, TVXL105
SPECIFICATIONS
TNT100
Metric
ECV105
Metric
ECV110
Metric
Metric
Metric
U.S.
U.S.
mm
U.S.
mm
U.S.
U.S.
mm
mm
mm
Displacement (in³) (cc)
9.98
163.57
11.04
2.250
180.95
57.15
10.49
1.938
171.93
49.23
10.5
172.10
11.5
188.49
Stroke
Bore
1.844
46.838
1.938
49.23
1.938
49.23
2
2
.6250
.6260
66.675
66.700
2.5000
2.5010
63.500
63.525
2.6250
2.6260
66.675
66.700
2.6250
2.6260
66.675
66.700
2.7500
2.7510
69.85
69.88
Timing Dim.
B.T.D.C.
0
.035
.889
0.050
1.27
0.035
.889
0.035
.889
0.035
.889
.
004
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
Valve Clearance
Valve Seat Width
.008
.035
.889
1.143
.042
.052
1.067
1.321
.035
.045
.889
1.143
.035
.045
.889
1.143
.035
.045
.889
1.143
.045
Valve Guide
Oversize Dim.
.2807
.2817
7.130
7.155
.3432
.3442
8.717
8.743
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
Crankshaft End
Play
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
Crankpin Journal
Dia.
.8610
.8615
21.869
21.882
1.0615
1.0620
26.962
26.975
.9995
1.0000
25.387
25.400
.9995
1.0000
25.387
25.400
.9995
1.0000
25.387
25.400
Crankshaft Mag.
Main Brg. Dia.
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9990
.9995
25.375
25.387
Crankshaft P.T.O.
Main Brg. Dia.
.8735
.8740
22.187
22.200
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.
4975
12.637
12.649
.6230
.6235
15.824
15.837
.4975
.4980
12.637
12.649
.4975
.4980
25.413
25.425
.4975
.4980
25.413
25.425
Camshaft Bearing
.4980
Conn. Rod Dia.
Crank Brg.
.8620
.8625
21.895
21.908
1.0630
1.0635
27.000
27.013
1.0005
1.0010
25.413
25.425
1.0005
1.0010
12.637
12.649
1.0005
1.0010
12.637
12.649
Piston Diameter
Bottom Of Skirt
2.6202
2.6210
66.553
66.573
2.4945
2.4950
63.360
63.373
2.6202
2.6210
66.553
66.573
2.6202
2.6210
66.553
66.573
2.7450
2.7455
69.723
69.736
Ring Groove
Side Clearance
.
002
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.005
1
st & 2nd Comp.
Ring Groove
Side Clearance
Bottom Oil
.
001
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.004
Piston Skirt
Clearance
.0040
.0058
.102
.147
.0055
.0070
.140
.178
.0040
.0058
.102
.147
.0040
.0058
.102
.147
.0045
.0060
.114
.152
.
007
.178
.432
.007
.017
.178
.432
.007
.017
.178
.432
.007
.017
.178
.432
.007
.017
.178
.432
Ring End Gap
.017
Cylinder Main
Brg.
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
Cylinder
Cover/Flange
Main Bearing
Diameter
.8755
.8760
22.238
22.250
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
*
Check to detemine bore size
Notes: (A) VM & HM80 - Displacement 19.41 (318 cc) (B) VM & HM80 - Bore 3-1/8"(79.375 mm) (C) VM & HM80 Piston Dia. 3.1195/3.1205
(
(
79.235/79.261 mm) (D) VH50, 60 .0015/.0055 (.038/.140mm) (E) VH70 .0038/.0073 (.097/.185 mm) (F) VH, HH50-70 Models .003/.031
.762/.787 mm)
9
4
ENGINE SPECIFICATIONS STANDARD POINT IGNITION
0
All models have point setting of .020" (.508 mm), spark plug gap of .030" (.762 mm), valve seat angle of 46 .
All dimensions are in inches.
V70, VH70,
LAV50, TVS120,
HS50
TNT 120
ECV120
V50, VH50,
TVM125, H50, HH50 TVM140, H60, HH60
V60, VH60,
VM70,
H70, HH70
SPECIFICATIONS
Metric
Metric
mm
Metric
mm
Metric
mm
Metric
mm
U.S.
mm
U.S.
12.04
1.938
U.S.
12.18
2.25
U.S.
13.53
2.5
U.S.
15.04
2.532
Displacement (in³) (cc)
12.04
1.938
197.34
49.23
197.34
199.63
57.15
221.76
63.5
246.51
Stroke
Bore
49.23
64.31
2
2
.8120
.8130
71.425
71.450
2.8120
2.8130
71.425
71.450
2.6250
2.6260
66.675
66.700
2.6250
2.6260
66.675
66.700
2.7500
2.7510
69.85
69.88
Timing Dim.
B.T.D.C.
0
.035
.889
0.035
.889
0.080
2.032
0.080
2.032
0.080
2.032
.
004
.102
.254
.004
.010
.102
.254
.008
.012
.203
.305
.008
.012
.203
.305
.008
.012
.203
.305
Valve Clearance
Valve Seat Width
.010
.035
.889
1.143
.035
.045
.889
1.143
.042
.052
1.067
1.321
.042
.052
1.067
1.321
.042
.052
1.067
1.321
.045
Valve Guide
Oversize Dim.
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.
005
.127
.686
.005
.027
.127
.027
.005
.027
note F
.127
.027
.005
.027
note F
.127
.027
.005
.027
note F
.127
.027
Crankshaft End
Play
.027
Crankpin Journal
Dia.
.9995
1.0000
25.387
25.400
.9995
1.0000
25.387
25.400
1.0615
1.0620
26.962
26.975
1.0615
1.0620
26.962
26.975
1.1860
1.1865
30.124
30.137
Crankshaft Mag.
Main Brg. Dia.
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
Crankshaft P.T.O.
Main Brg. Dia.
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.
4975
12.637
12.649
.4975
.4980
12.637
12.649
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
Camshaft Bearing
.4980
Conn. Rod Dia.
Crank Brg.
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0630
1.0635
27.000
27.013
1.0630
1.0635
27.000
27.013
1.1880
1.1885
30.175
30.188
Piston Diameter
Bottom Of Skirt
2.8072
2.8080
71.303
71.323
2.8072
2.8080
71.303
71.323
2.6210
2.6215
66.573
66.586
2.6210
2.6215
66.573
2.6215
2.7450
2.7455
69.723
69.736
Ring Groove
Side Clearance
.
002
.051
.127
.002
.005
.051
.127
.002
.004
.051
.102
.002
.004
.051
.102
.002
.003
.051
.076
.005
1
st & 2nd Comp.
Ring Groove
Side Clearance
Bottom Oil
.
001
.025
.102
.001
.004
.025
.102
.002
.004
.051
.102
.002
.004
.051
.102
.001
.003
.025
.076
.004
.
0040
.102
.147
.0040
.0058
.102
.147
.0035
.0050
note D
.089
.127
.0035
.0050
note D
.089
.127
.0045
.0060
note E
.114
.152
Piston Skirt
Clearance
.0058
.
007
.178
.432
.007
.017
.178
.432
.010
.020
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
Ring End Gap
.017
Cylinder Main
Brg.
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
Cylinder
Cover/Flange
Main Bearing
Diameter
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
*
Check to detemine bore size
Notes: (A) VM & HM80 - Displacement 19.41 (318 cc) (B) VM & HM80 - Bore 3-1/8"(79.375 mm) (C) VM & HM80 Piston Dia. 3.1195/3.1205
(
(
79.235/79.261 mm) (D) VH50, 60 .0015/.0055 (.038/.140mm) (E) VH70 .0038/.0073 (.097/.185 mm) (F) VH, HH50-70 Models .003/.031
.762/.787 mm)
9
5
ENGINE SPECIFICATIONS STANDARD POINT IGNITION (Cont.)
All models have point setting of .020" (.508 mm), spark plug gap of .030" (.762 mm), valve seat angle of 46 .
All dimensions are in inches.
0
V80, VM80*,
H70, HM80*
VM80*, TVM195,
HM80*, HHM80
SPECIFICATIONS
TVM170, HM70
VM100, HM100*
TVM220, HM100*
Metric
Metric
mm
Metric
Metric
Metric
U.S.
mm
U.S.
U.S.
mm
U.S.
mm
U.S.
mm
1
7.17
.532
281.42
64.31
18.65
305.67
19.43
note A
318.46
64.31
20.2
333.08
64.31
21.82
2.532
357.63
64.31
Displacement (in³) (cc)
2
2.532
64.31
2.532
note B
2.532
Stroke
Bore
2
2
.9375
.9385
74.613
74.638
3.0620
3.0630
77.775
77.800
3.1250
3.1260
79.375
79.400
3.1870
3.1880
80.950
80.975
3.3120
3.3130
84.125
84.150
Timing Dim.
B.T.D.C.
0
.090
2.286
0.090
2.286
0.090
2.286
0.090
2.286
0.090
2.286
.
008
.203
.305
.008
.012
.203
.305
.008
.012
.203
.305
.008
.012
.203
.305
.008
.012
.203
.305
Valve Clearance
Valve Seat Width
.012
.042
1.067
1.321
.042
.052
1.067
1.321
.042
.052
1.067
1.321
.042
.052
1.067
1.321
.042
.052
1.067
1.321
.052
Valve Guide
Oversize Dim.
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
Crankshaft End
Play
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
Crankpin Journal
Dia.
1.1860
1.1865
30.124
30.137
1.1860
1.1865
30.124
30.137
1.1860
1.1865
30.124
30.137
1.1860
1.1865
30.124
30.137
1.1860
1.1865
30.124
30.137
Crankshaft Mag.
Main Brg. Dia.
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
Crankshaft P.T.O.
Main Brg. Dia.
1.1870
1.1875
30.150
30.163
1.1870
1.1875
30.150
30.163
1.1870
1.1875
30.150
30.163
1.1870
1.1875
30.150
30.163
1.1870
1.1875
30.150
30.163
.
6230
15.824
15.837
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
Camshaft Bearing
.6235
Conn. Rod Dia.
Crank Brg.
1.1880
1.1885
30.175
30.188
1.1880
1.1885
30.175
30.188
1.1880
1.1885
30.175
30.188
1.1880
1.1885
30.175
30.188
1.1880
1.1885
30.175
30.188
2
2
.9325
.9335
74.486
74.511
3.0575
3.0585
note C
77.661
77.686
3.1195
3.1205
79.235
79.261
3.1815
3.1825
80.810
80.836
3.3090
3.3105
84.049
84.087
Piston Diameter
Bottom Of Skirt
Ring Groove
Side Clearance
.
002
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.005
1
st & 2nd Comp.
Ring Groove
Side Clearance
Bottom Oil
.
001
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.004
Piston Skirt
Clearance
.004
.006
.102
.152
.0035
.0055
.089
.140
.0045
.0065
.114
.175
.0045
.0065
.114
.175
.0015
.0040
.038
.102
.
010
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
Ring End Gap
.020
Cylinder Main
Brg.
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
Cylinder
Cover/Flange
Main Bearing
Diameter
1.1890
1.1895
30.201
30.213
1.1890
1.1895
30.201
30.213
1.1890
1.1895
30.201
30.213
1.1890
1.1895
30.201
30.213
1.1890
1.1895
30.201
30.213
*
Check to detemine bore size
Notes: (A) VM & HM80 - Displacement 19.41 (318 cc) (B) VM & HM80 - Bore 3-1/8"(79.375 mm) (C) VM & HM80 Piston Dia. 3.1195/3.1205
(
(
79.235/79.261 mm) (D) VH50, 60 .0015/.0055 (.038/.140mm) (E) VH70 .0038/.0073 (.097/.185 mm) (F) VH, HH50-70 Models .003/.031
.762/.787 mm)
9
6
SOLID STATE AND EXTERNAL IGNITION
0
All solid state models have air gap settings of .0125" (.3175 mm), spark plug gap of .030" (.762 mm), valve seat angle of 46 .
All dimensions are in inches.
SPECIFICATIONS
TVS 75
Prior to 8/87
V40, TVS105,
HS40
TVS100, ECV100,
TNT100
TVS90
Metric
H35
Metric
Metric
mm
Metric
Metric
U.S.
7.75
U.S.
9.06
U.S.
9.52
U.S.
10.49
1.938
U.S.
mm
mm
mm
mm
Displacement (in³) (cc)
127.02
148.50
156.03
49.225
171.93
9.98
163.57
46.838
Stroke
1.844
46.838
1.844
46.838
1.938
49.225
1.844
2
2
.3125
.3135
58.738
58.763
2.500
2.501
63.500
63.525
2.500
2.501
63.500
63.525
2.625
2.626
66.675
66.700
2.625
2.626
66.675
66.700
Bore
.
004
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
Valve Clearance
Valve Seat Width
.008
.035
.889
1.143
.035
.045
.889
1.143
.035
.045
.889
1.143
.035
.045
.889
1.143
.035
.045
.889
1.143
.045
Valve Guide
Oversize Dim.
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.
005
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
Crankshaft End
Play
.027
Crankpin
Journal Dia.
.8610
.8615
21.869
21.882
.8610
.8615
21.869
21.882
.9995
1.0000
25.387
25.400
.9995
1.0000
25.387
25.400
.8610
.8615
21.869
21.882
Crankshaft Mag.
Main Brg. Dia.
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
Crankshaft P.T.O.
Main Brg. Dia.
.8735
.8740
22.187
22.200
.8735
.8740
22.187
22.200
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.8735
.8740
22.187
22.200
.
4975
12.637
12.649
.4975
.4980
12.637
12.649
.4975
.4980
12.637
12.649
.4975
.4980
12.637
12.649
.4975
.4980
12.637
12.649
Camshaft Bearing
.4980
Conn. Rod Dia.
Crank Brg.
.8620
.8625
21.895
21.908
.8620
.8625
21.895
21.908
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
.8620
.8625
21.895
21.908
Piston Diameter
Bottom Of Skirt
2.3092
2.3100
58.654
58.674
2.4952
2.4960
63.738
63.398
2.4952
2.4960
63.738
63.398
2.6202
2.6210
66.553
66.573
2.6202
2.6210
66.553
66.573
Ring Groove
Side Clearance
.
002
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.005
1
st & 2nd Comp.
Ring Groove
Side Clearance
Bottom Oil
.
0005
.013
.089
.0005
.0035
.013
.089
.0005
.0035
.013
.089
.001
.004
.025
.102
.001
.004
.025
.102
.0035
Piston Skirt
Clearance
.0025
.0043
.064
.109
.0040
.0058
.102
.147
.0040
.0058
.102
.147
.0040
.0058
.102
.147
.0040
.0058
.102
.147
.
010
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
Ring End Gap
.020
1
1
.0005
.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
Cylinder Main Brg.
Cylinder
Cover/Flange Main
Bearing Diameter
.
.
8755
8760
22.238
22.250
.8755
.8760
22.238
22.250
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
.8755
.8760
22.238
22.250
*
Check to detemine bore size
Notes: (A) VM & HM80 - Displacement 19.41 (318 cc) (B) VM & HM80 - Bore 3-1/8"(79.375 mm) (C) VM & HM80 Piston Dia. 3.1195/3.1205
(
(
79.235/79.261 mm) (D) VH50, 60 .0015/.0055 (.038/.140mm) (E) VH70 .0038/.0073 (.097/.185 mm) (F) VH, HH50-70 Models .003/.031
.762/.787 mm)
9
7
SOLID STATE AND EXTERNAL IGNITION
0
All solid state models have air gap settings of .0125" (.3175 mm), spark plug gap of .030" (.762 mm), valve seat angle of 46 .
All dimensions are in inches.
TVS105
TVS120
J & later
HS50 H & later
HSSK N & later
TVS/ TVXL115
56000 Series
TVS/TVXL 115,
57000 A & later
LAV50, TVS120,
HS50 G & earlier
HSSK50 M & earlier
5
7000 Series
ONLY
VH50, TVM125, H50,
HH50
SPECIFICATIONS
Metric
mm
Metric
Metric
Metric
Metric
U.S.
11.44
1.844
U.S.
mm
U.S.
mm
U.S.
mm
U.S.
mm
Displacement (in³) (cc)
187.50
46.838
11.32
1.844
185.53
46.838
11.9
195.04
49.23
12.04
1.938
197.34
49.23
12.18
2.250
199.63
57.15
Stroke
1.938
2
2
.812
.813
71.425
71.450
2.795
2.796
70.993
71.018
2.795
2.796
70.993
71.018
2.812
2.813
71.425
71.450
2.625
2.626
66.675
66.700
Bore
.
.
004
008
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
.008
.012
.203
.305
Valve Clearance
Valve Seat Width
.
.
035
045
.889
1.143
.035
.045
.889
1.143
.035
.045
.889
1.143
.035
.045
.889
1.143
.042
.052
1.067
1.321
Valve Guide
Oversize Dim.
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.2807
.2817
7.130
7.155
.3432
.3442
8.717
8.743
Crankshaft End
Play
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
Crankpin
Journal Dia.
.8610
.8615
21.869
21.882
.8610
.8615
21.869
21.882
.9995
1.000
25.387
25.400
.9995
1.000
25.387
25.400
1.0615
1.0620
26.962
26.975
Crankshaft Mag.
Main Brg. Dia.
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
Crankshaft P.T.O.
Main Brg. Dia.
.8735
.8740
22.187
22.200
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.
4975
12.637
12.649
.4975
.4980
12.637
12.649
.4975
.4980
12.637
12.649
.4975
.4980
12.637
12.649
.6230
.6235
15.824
15.837
Camshaft Bearing
.4980
Conn. Rod Dia.
Crank Brg.
.8620
.8625
21.895
21.908
.8620
.8625
21.895
21.908
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0630
1.0635
27.000
27.013
2
2
.8072
.8080
71.303
71.323
2.790
2.791
70.866
70.891
2.790
2.791
70.866
70.891
2.8072
2.8080
71.303
71.323
2.6212
2.6220
Note (D)
66.578
66.599
Piston Diameter
Bottom Of Skirt
Ring Groove
Side Clearance
.
002
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.005
1
st & 2nd Comp.
Ring Groove
Side Clearance
Bottom Oil
.
001
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.004
Piston Skirt
Clearance
.0040
.0058
.102
.147
.0040
.0058
.102
.147
.0040
.0058
.102
.147
.0040
.0058
.102
.147
.0030
.0048
.076
.122
.
010
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
Ring End Gap
.020
1
1
.0005
.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
Cylinder Main Brg.
Cylinder
Cover/Flange Main
Bearing Diameter
1
1
.0005
.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
*
Check to detemine bore size
Notes: (A) VM & HM80 - Displacement 19.41 (318 cc) (B) VM & HM80 - Bore 3-1/8"(79.375 mm) (C) VM & HM80 Piston Dia. 3.1195/3.1205
(
(
79.235/79.261 mm) (D) VH50, 60 .0015/.0055 (.038/.140mm) (E) VH70 .0038/.0073 (.097/.185 mm) (F) VH, HH50-70 Models .003/.031
.762/.787 mm)
9
8
SOLID STATE AND EXTERNAL IGNITION
0
All solid state models have air gap settings of .0125" (.3175 mm), spark plug gap of .030" (.762 mm), valve seat angle of 46 .
All dimensions are in inches.
SPECIFICATIONS
LEV80
LEV100
LEV115
LEV120
Metric
Metric
mm
Metric
mm
Metric
mm
U.S.
7.75
U.S.
9.98
U.S.
11.32
1.844
U.S.
11.90
1.938
mm
Displacement (in³) (cc)
127.02
163.57
46.838
185.53
46.838
195.04
Stroke
1.844
.313
46.838
58.750
1.844
2.625
49.23
2
66.675
66.700
2.795
2.796
70.993
71.018
2.795
2.796
70.993
71.018
Bore
2
.626
.
004
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
.004
.008
.102
.203
Valve Clearance
Valve Seat Width
.008
.035
.889
1.143
.066
.086
1.676
2.184
.066
.086
1.676
2.184
.066
.086
1.676
2.184
.045
Valve Guide
Oversize Dim.
N / A
N / A
N / A
N / A
.
005
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
.005
.027
.127
.686
Crankshaft End
Play
.027
Crankpin
Journal Dia.
.8610
.8615
21.869
21.882
.9995
1.000
25.837
25.400
.9995
1.000
25.837
25.400
.9995
1.000
25.837
25.400
Crankshaft Mag.
Main Brg. Dia.
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
Crankshaft P.T.O.
Main Brg. Dia.
.8735
.8740
22.187
22.200
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.
4975
12.637
12.649
.4975
.4980
12.637
12.649
.4975
.4980
12.637
12.649
.4975
.4980
12.637
12.649
Camshaft Bearing
.4980
Conn. Rod Dia.
Crank Brg.
.8620
.8625
21.895
21.908
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
Piston Diameter
Bottom Of Skirt
2.309
2.310
58.649
58.674
2.620
2.622
66.548
66.599
2.790
2.792
70.866
70.917
2.790
2.792
70.866
70.917
Ring Groove
Side Clearance
.
0011
.028
.109
.005
Max.
.127
.089
.005
Max.
.127
.089
.005
Max.
.127
.089
.0043
1
st & 2nd Comp.
Ring Groove
Side Clearance
Bottom Oil
.001
.025
.102
.0035
Max.
.0035
Max.
.0035
Max.
.004
Piston Skirt
Clearance
.0025
.0045
.064
.114
.003
.006
.076
.152
.003
.006
.076
.152
.003
.006
.076
.152
.
.
005
013
.127
.330
.005
.024
.127
.610
.005
.024
.127
.610
.005
.024
.127
.610
Ring End Gap
1
1
.0005
.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
Cylinder Main Brg.
Cylinder
Cover/Flange Main
Bearing Diameter
.
.
8755
8760
22.238
22.250
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
9
9
SOLID STATE AND EXTERNAL IGNITION
0
All solid state models have air gap settings of .0125" (.3175 mm), spark plug gap of .030" (.762 mm), valve seat angle of 46 .
All dimensions are in inches.
HSK60
VH60, TVM140, H60,
HH60
V70, VH70,H70, HSK70,
HH70, TVM170 (E)
MODEL
TVM170 Models
F & UP ), HM70 Models
(E & up)
HM70
(Models ending in C)
HM70
(Models ending in D)
SPECIFICATIONS
Metric
Metric
Metric
Metric
Metric
U.S.
mm
U.S.
mm
U.S.
mm
U.S.
mm
U.S.
mm
Displacement (in³) (cc)
Stoke
13.53
2.500
221.76
63.5
15.04
2.532
246.51
64.31
17.17
2.532
281.42
64.31
17.17
2.532
281.42
64.31
19.43
2.532
318.46
64.31
2
2
.625
.626
66.675
66.700
2.750
2.751
69.85
69.88
2.9375
2.9385
74.613
74.638
2.9375
2.9385
74.613
74.638
3.125
3.126
79.374
79.400
Bore
.
.
008
012
.203
.305
.008
.012
.203
.305
.008
.012
.203
.305
.008
.012
.203
.305
.008
.012
.203
.305
Valve Clearance
Valve Seat Width
.
.
042
052
1.067
1.321
.042
.052
1.067
1.321
.042
.052
1.067
1.321
.042
.052
1.067
1.321
.042
.052
1.067
1.321
Valve Guide
Oversize Dim.
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.
005
.127
.686
.005
.027
Note (A)
.127
.686
.005
.027
.127
.686
.007
.029
.178
.737
.007
.029
.178
.737
Crankshaft End
Play
.027
Note (A)
Crankpin
Journal Dia.
1.0615
1.0620
26.962
26.975
1.1862
1.1865
30.129
30.137
1.1860
1.1865
30.124
30.137
1.3740
1.3745
34.900
34.912
1.3740
1.3745
34.900
34.912
Crankshaft Mag.
Main Brg. Dia.
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
1.3745
1.3750
34.912
34.925
1.3745
1.3750
34.912
34.925
Crankshaft P.T.O.
Main Brg. Dia.
.9985
.9990
25.362
25.375
.9985
.9990
25.362
25.375
1.1870
1.1875
30.150
30.163
1.3745
1.3750
34.912
34.925
1.3745
1.3750
34.912
34.925
Camshaft
Bearing
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
1
1
.0630
.0635
27.000
27.013
1.0630
1.0635
27.000
27.013
1.1880
1.1885
30.175
30.188
1.3760
1.3765
Note (F)
34.950
34.963
1.3760
1.3765
Note (F)
34.950
34.963
Conn. Rod Dia.
Crank Brg.
2
2
.6212
.6220
66.578
66.599
2.6212
2.6220
Note (E)
66.578
66.599
2.9325
2.9335
74.486
74.511
2.9325
2.9335
74.486
74.511
3.1195
3.1205
79.235
79.261
Piston Diameter
Bottom Of Skirt
Note (D)
Ring Groove
Side Clearance
.
002
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.002
.005
.051
.127
.005
1
st & 2nd Comp.
Ring Groove
Side Clearance
Bottom Oil
.
001
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.004
.
.
0030
0048
Note (B)
.076
.122
.0030
.0048
Note (C)
.076
.122
.004
.006
.102
.152
.004
.006
.102
.152
.0045
.0065
.114
.165
Piston Skirt
Clearance
.
010
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
Ring End Gap
.020
Cylinder Main
Brg.
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.3765
1.3770
34.963
34.976
1.3765
1.3770
34.963
34.976
Cylinder
Cover/Flange
Main Bearing
Diameter
1.0005
1.0010
25.413
25.425
1.0005
1.0010
25.413
25.425
1.1890
1.1895
30.200
30.213
1.3765
1.3770
34.963
34.976
1.3765
1.3770
34.963
34.976
*
Check to detemine bore size
Notes: (A) VH, HH50-70 models .003/.031 (.762/.787 mm) (B) VH, HH50-60 .0015/.005 (.038/.140 mm) (C) VH, HH70 .0038/.0073 (.097/.185
mm) (D) VH, HH50-60 2.6235/2.6205 (66.637/66.561 mm) (E) VH, HH70 2.7462/2.7437 (69.754/69.69 mm) (F) After Serial Number 9274
1.3775/1.3780 (34.989/35.001 mm) (G) TVM 220 Ultra Balance .002/.042 (.153/2.184 mm)
** Check to determine crankshaft bearing diameters
100
SOLID STATE AND EXTERNAL IGNITION (Cont.)
0
All solid state models have air gap settings of .0125" (.3175 mm), spark plug gap of .030" (.762 mm), valve seat angle of 46 .
All dimensions are in inches.
HMSK80
VM80*, TVM195
(A-K), HM80**
HM80**, HM90,
HMSK90, TVM195
(L & up), TVXL195
HMSK100, HMSK110
TVM220 (G & up),
TVXL220, HM100**
TVM220 (A-F),
HM100**
SPECIFICATIONS
Metric
mm
Metric
Metric
mm
Metric
U.S.
19.43
2.532
U.S.
mm
U.S.
21.82
2.532
U.S.
mm
Displacement (in³) (cc)
Stoke
318.46
19.43
2.532
318.46
64.31
357.63
21.82
2.532
357.63
64.31
64.31
64.31
3
3
.125
.126
79.375
79.400
3.125
3.126
79.375
79.400
3.312
3.313
84.125
84.150
3.312
3.313
84.125
84.150
Bore
.
.
008
012
.203
.305
.008
.012
.203
.305
.008
.012
.203
.305
.008
.012
.203
.305
Valve Clearance
Valve Seat Width
.
.
042
052
1.067
1.321
.042
.052
1.067
1.321
.042
.052
1.067
1.321
.042
.052
1.067
1.321
Valve Guide
Oversize Dim.
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.3432
.3442
8.717
8.743
.
007
.178
.737
.007
.029
.178
.737
.007
.029
.178
.737
.007
.029
Note (G)
.178
.737
Crankshaft End
Play
.029
Crankpin
Journal Dia.
1.1860
1.1865
30.124
30.137
1.3740
1.3745
34.900
34.912
1.1860
1.1865
30.124
30.137
1.3740
1.3745
34.900
34.912
Crankshaft Mag.
Main Brg. Dia.
.9985
.9990
25.362
25.375
1.3745
1.3750
34.912
34.925
.9985
.9990
25.362
25.375
1.3745
1.3750
34.912
34.925
Crankshaft P.T.O.
Main Brg. Dia.
1.1870
1.1875
30.150
30.163
1.3745
1.3750
34.912
34.925
1.1870
1.1875
30.150
30.163
1.3745
1.3750
34.912
34.925
Camshaft
Bearing
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
.6230
.6235
15.824
15.837
1
1
.1880
.1885
30.175
30.188
1.3760
1.3765
Note (F)
34.950
34.963
1.1880
1.1885
30.175
30.188
1.3760
1.3765
Note (F)
34.950
34.963
Conn. Rod Dia.
Crank Brg.
3
3
.1195
.1205
79.235
79.261
3.1195
3.1205
79.235
79.261
3.3090
3.3105
84.049
84.087
3.3098
3.3108
84.069
84.094
Piston Diameter
Bottom Of Skirt
Ring Groove
Side Clearance
.
002
.051
.127
.002
.005
.051
.127
.0015
.0035
.038
.039
.0015
.0035
.038
.039
.005
1
st & 2nd Comp.
Ring Groove
Side Clearance
Bottom Oil
.
001
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.001
.004
.025
.102
.004
.
.
0045
0065
.144
.165
.0045
.0065
.144
.165
.0015
.0040
.038
.102
.0012
.0032
.030
.081
Piston Skirt
Clearance
.
010
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
.010
.020
.254
.508
Ring End Gap
.020
Cylinder Main
Brg.
1.0005
1.0010
25.413
25.425
1.3765
1.3770
34.963
34.976
1.0005
1.0010
25.413
25.425
1.3765
1.3770
34.963
34.976
Cylinder
Cover/Flange
Main Bearing
Diameter
1.1890
1.1895
30.200
30.213
1.3765
1.3770
34.963
34.976
1.1890
1.1895
30.200
30.213
1.3765
1.3770
34.963
34.976
*
Check to detemine bore size
Notes: (A) VH, HH50-70 models .003/.031 (.762/.787 mm) (B) VH, HH50-60 .0015/.005 (.038/.140 mm) (C) VH, HH70 .0038/.0073 (.097/.185
mm) (D) VH, HH50-60 2.6235/2.6205 (66.637/66.561 mm) (E) VH, HH70 2.7462/2.7437 (69.754/69.69 mm) (F) After Serial Number 9274
1.3775/1.3780 (34.989/35.001 mm) (G) TVM 220 Ultra Balance .002/.042 (.153/2.184 mm)
** Check to determine crankshaft bearing diameters
101
CHAPTER 11
EDUCATIONAL MATERIALS AND TOOLS
AVAILABLE TECHNICIAN'S HANDBOOKS
92508
Covers the diagnosis and repair of Tecumseh 2-cycle
engines. Except the TC Engine and TVS840.
695185
6
Electrical Troubleshooting. This video training program
will assist the small engine technician in the proper
procedures for troubleshooting electrical systems on
outdoor power equipment.
6
92509
Covers the diagnosis and repair of the Tecumseh 4-cycle
light/medium frame engines.
695285
An in-depth look at the 800 series transaxles. Detailing
the teardown and reassembly procedures for the 800,
801 and 820 transaxles.
6
91462A
Covers the diagnosis and repair of Tecumseh 4-cycle
large frame engines.
6
91218
SPECIAL BOOKLETS
®
Covers the diagnosis and repair of Peerless power train
components.
INSTRUCTIONAL GUIDE
6
94782
692738
Contains technical information for the repair of the TC
series, 2-cycle engines.
Assists in the use and understanding of the Tecumseh
Master Parts Manual. Illustrates time saving features
incorporated into the manual. Explains new carburetor
parts breakdown format.
6
94988
Contains diagnosis and technical information for the repair
of TVS840, HSK/HXL845/850, 2-cycle engines.
6
95244A
4-CYCLE ENGINE FAILURE ANALYSIS
695590
This booklet is designed as a tool for the average
technician to correctly assess the cause of failure.
Covers the diagnosis and repair of the OVRM/OVM/OHM/
OHV 4-cycle overhead valve engines.
6
95578
Covers the diagnosis and repair of the Vector Series,
-cycle engines.
4
CARBURETOR TROUBLESHOOTING BOOKLET
6
95907
AVAILABLE FOREIGN TECHNICIAN'S HANDBOOKS
94732 Spanis h
This booklet is designed as a quick reference to
carburetion problems and related repair procedures.
6
This manual covers the following models:
VH80, VH100, HH80, HH100, HH120, OH120-180
Model numbers are located on the engine shroud.
IGNITION SYSTEMS TROUBLESHOOTING BOOKLET
694903
This booklet contains information on the identification,
possible problems and related repair procedures of
Tecumseh Ignition Systems.
6
95555 Spanis h
Covers the diagnosis and repair of the Tecumseh 4-cycle
light/medium frame engines.
6
95657 German
SPECIAL TOOLS BOOKLET
Covers the diagnosis and repair of the Tecumseh 4-cycle
light/medium frame engines.
694862
This booklet depicts all specialty tools offered by
Tecumseh which can be used on 2 and 4 cycle engines
and Peerless units.
6
95562 French
Covers the diagnosis and repair of the Tecumseh 4-cycle
light/medium frame engines.
QUICK REFERENCE CHART BOOKLET
695933
This booklet contains the quick reference information
VIDEO PROGRAMS
6
95015
Carburetor Troubleshooting. Covers identification of
carburetors used on Tecumseh engines and how to
troubleshoot and repair them. VHS only.
found on Tecumseh wall charts.
This booklet is designed to be used as a work bench
quick reference guide when servicing Tecumseh engines
and motion drive systems.
6
95059
Understanding Tecumseh Ignition Systems. A basic
program designed to give the small engine technician
first hand knowledge of Tecumseh ignition systems so
the technician can understand the system and perform
repairs to it. VHS only.
TESTER BOOKLETS
694529
Test procedures for Tecumseh electrical components
using Graham-Lee Tester 31-SM or 31-SMX-H.
694530
6
95148
Teardown and reassembly of the 900 series transaxles.
This video will show a complete step-by-step procedure
for teardown and reassembly of the 900, 910 and 920
series transaxles.
Test procedures for Tecumseh electrical components
using Merco-O-Tronic Tester 9800. (Tests are similar for
98, 98A and 79.)
1
02
OIL SEAL DRIVER
FLYWHEEL KNOCK-OFF TOOL
No. 670272 - Oil Seal Driver. Used with all oil seal
protector-drivers to drive the seal into position.
No. 670103 - Knock-off tool (right hand) (7/16").
No. 670169 - Knock-off tool (right hand) (1/2").
No. 670314 - Knock-off tool (right hand) (5/8").
No. 670329 - Knock-off tool (right hand) (3/4").
OIL SEAL PROTECTOR / INSTALLER
Consult the specification chart or measure the shaft
diameter to determine the correct tool.
6
70260 - Seal Protector
PTO & Magneto w/dia. of 1.187”-1.875”
HH80-120, VH80-120, OH120-180, VM70-100, HM70-
1
00
6
70261 - Seal Protector
PTO & Magneto w/dia. of .811”-.815”
External ignition lightweight engines
6
70262 - Seal Protector
OIL SEAL REMOVER
PTO & Magneto w/dia. of .749”-.750”
Standard ignition lightweight engines
670308 - Seal Adaptor
PTO & Magneto on HM70-100, TVM170-220, OVM120,
TVXL195-220, HMSK100, w/shaft dia. of 1.3745"-
1
.3750"
70309 - Seal Protector
6
Consult the specification chart or measure the
shaft diameter to determine the correct tool.
PTO & Magneto on HM70-100, TVM170-220, OVM120,
TVXL195-220, HMSK100, w/shaft dia. of 1.3745"-
1
.3750"
NOTE: Due to variations in oil seal dimensions, these
removers may not pull all oil seals.
6
70310 - Seal Protector / Installer
PTO & Magneto on HM70-100, TVM170-220, OVM120,
TVXL195-220, HMSK100, w/shaft dia. of 1.3745"-
USE WITH:
1
.3750"
No. 670287. 7/8" Crankshaft bearing diameters
No. 670288. 3/4" Crankshaft bearing diameters
No. 670289. 13/16" Crankshaft bearing diameters
No. 670290. 1" Crankshaft bearing diameters
No. 670312. 1-3/8" Crankshaft bearing diameters
No. 670331. 1-1/2" Crankshaft bearing diameters
6
70263 - Seal Protector Driver
Oil seal on extended camshaft medium frame engines
w/dia. of .6248”-.6253”
Extended 5/8" camshaft medium frame engines
6
70264 - Seal Protector Driver
Oil seal on 1/2" extended camshaft small frame engines
w/dia. of .4998”-.5001”
6
70272 - Seal Driver
Used with all oil seal installers
70277 - Seal Protector
6
Oil seal on 8-1/2:1 1/2” shaft on light weight vertical
crankshaft engines
6
70292 - Seal Protector and Installer Assy.
Includes 670265, 670266, & 670267
VIBRATION TACHOMETER
(
I.D. 1.002", 1.052" and 1.050") for V70, VM70-100, H70,
HM70-100, V50-70, H50-70, HS40-50, LAV40-50,
TVS105-120, TNT120
6
70293 - Seal Protector and Installer Assy.
Includes 670268 & 670269
I.D. .875" and .935") H30-35, LAV30-35, TNT100,
TVS75-90, ECV90-100
70294 - Seal Protector and Installer Assy.
Includes 670273 & 670274
I.D. .680" and 1.005") AH520 & AH600 with one piece
oil seal
70330 - Seal Protector / Installer
OHV13.5-17 w/ 1-1/2” extended camshaft
70335 - Seal Protector / Installer
HM70-100 PTO & Magneto w/dia. of 1.1870”-1.1875”
70336 - Seal Installer - Adpator
HM70-100 w/ 1-1/8” crankshaft
70337 - Seal Installer for Ball Bearing PTO
(
6
No. 670156 Vibration tachometer.
(
6
TAPER GAP GAUGE
6
6
6
OHH engines, use w/ tool 670265
Use tool 670266
No. 670256 Taper Gap Gauge
1
03
1/32" (.794 mm) OVERSIZE VALVE GUIDE REAMER
VALVE LAPPING TOOL
No. 670154 Valve lapping tool.
REBUSHING DRIVERS
No. 670283. Used on small frame 4 cycle engines on
Intake and Exhaust valve guides. Oversize diameter
.
.
2807
2817
No. 670284. Used on medium and large frame 4 cycle
engines on Intake and Exhaust. Oversize diameter
.
.
3432
3442
Tool
Number
Description
Use with:
A. 670158 Bearing Driver 7/8'’ (22.225 mm)
Main Bearings where bushings are
available.
B. 670159 Bushing Driver
OVRM and OHV11-17 ADJUSTMENT TOOL
A. 670162 Bearing Driver 1'’ (25.4 mm) Main
Bearings where bushings are available
B. 670163 Bushing Driver
A. NONE
B. 670311 Bushing Driver 1-3/8'’ (41.275 mm)
HM70 100, TVM170 220 and OVM120.
6
70317 Bushing Driver 1-3/16'’ (20.6375
mm) HM70, HM80 and HM100 Cylinder
cover
No. 670326
FLYWHEEL PULLER
No. 670298 Alignment Tool.
No. 670306
1
04
DECIMAL/FRACTION CONVERSIONS
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
016 = 1/64
031 = 1/32
047 = 3/64
063 = 1/16
078 = 5/64
094 = 3/32
109 = 7/64
125 = 1/8
141 = 9/64
156 = 5/32
172 = 11/64
188 = 3/16
203 = 13/64
219 = 7/32
234 = 15/64
.516 = 33/64
.531 = 17/32
.547 = 35/64
.563 = 9/16
.578 = 37/64
.594 = 19/32
.609 = 39/64
.625 = 5/8
.641 = 41/64
.656 = 21/32
.672 = 43/64
.688 = 11/16
.703 = 45/64
.719 = 23/32
.734 = 47/64
25
= 1/4
.75
= 3/4
266 = 17/64
281 = 9/32
297 = 19/64
312 = 5/16
328 = 21/64
344 = 11/32
359 = 23/64
375 = 3/8
391 = 25/64
406 = 13/32
422 = 27/64
438 = 7/16
453 = 29/64
469 = 15/32
484 = 31/64
.766 = 49/64
.781 = 25/32
.797 = 51/64
.813 = 13/16
.828 = 53/64
.844 = 27/32
.859 = 55/64
.875 = 7/8
.891 = 57/64
.906 = 29/32
.922 = 59/64
.938 = 15/16
.953 = 61/64
.969 = 31/32
.984 = 63/64
50
= 1/2
1
05
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.214322 ECV100-145023A
43.214332 LAV35-40644J
43.214352 ECV100-145026A
43.216012 V70-125141
143.224362 ECV100-145033A
143.224372 LAV35-40689K
143.224382 LAV35-40063K
143.224392 LAV35-40139K
143.224402 LAV35-40699K
143.224412 LAV35-40649K
143.224422 LAV35-40058K
143.224432 ECV100-145034A
143.225012 ECV120-152001
143.225022 ECV120-152002
143.225032 V50-60153H
143.225042 V50-60147H
143.225052 V50-60208H
143.225062 ECV120-152003
143.225072 ECV120-152004
143.225082 V50-60212H
143.225092 V50-60029H
143.225102 V50-60030H
143.226012 V60-70212H
143.226022 V70-125083A
143.226032 V60-70223H
143.226042 V60-70222H
143.226052 V60-70116H
143.226062 V70-125082A
143.226072 V70-125163
143.226082 V70-125164
143.226092 VM80-150009
143.226102 VM80-150010
143.226112 VM80-150011
143.226122 VM80-150012
143.226132 V60-70209H
143.226142 V70-125120A
143.226152 V60-70118H
143.226162 V60-70200H
143.226182 V60-70117H
143.226192 VM80-150008
143.226202 V70-125161
143.226212 V70-125162
143.226222 V60-70062H
143.226232 V60-70228H
143.226242 V60-70231H
143.226262 V60-70234H
143.226272 V70-125170
143.226282 V70-125174
143.226292 VM80-150016
143.226302 V70-125176
143.226312 VM80-150017
143.226322 V60-70235H
143.226332 V60-70239H
143.226342 V70-125178
143.226352 VM80-150025
143.227012 ECV110-151001
143.227022 ECV110-151002
143.227062 ECV110-151003
143.227072 ECV110-151004
143.233012 LAV30-30502K
143.233032 LAV30-30504K
143.233042 LAV30-30510K
143.234022 LAV35-40718K
143.234032 LAV35-40719K
143.234042 LAV35-40720K
143.234052 LAV35-40721K
143.234062 ECV100-145035A
143.234072 ECV100-145036A
143.234082 ECV100-145037A
143.234092 ECV100-145038A
143.234102 LAV35-40728K
143.234112 LAV35-40735K
143.234122 LAV35-40736K
143.234132 LAV35-40737K
143.234142 LAV35-40738K
143.234162 LAV35-40741K
143.234182 ECV100-145045A
143.234192 LAV35-40750K
143.234202 LAV35-40751K
143.234212 ECV100-145039A
143.234222 ECV100-145040A
143.234232 ECV100-145041A
143.234242 LAV35-40756K
143.234252 LAV35-40611K
143.234262 LAV35-40772K
143.235012 ECV120-152005
143.235022 ECV120-152006
143.235032 LAV50-62002
143.235042 ECV120-152007
143.235052 ECV120-152008
143.235062 V50-60217H
143.235072 LAV50-62010
143.236012 V60-70244H
143.236022 VM80-150028
143.236032 VM80-150029
143.236052 V60-70253H
143.236062 VM80-150038
143.236072 VM80-150039
143.236082 V60-70257H
143.236092 V70-125184
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.201032 LAV30-30462H
43.201042 LAV30-30467H
43.203012 LAV30-30460H
43.204022 ECV100-145008A
43.204032 LAV35-40541H
43.204042 LAV35-40531H
43.204052 LAV35-40544H
43.204062 ECV100-145005A
43.204072 LAV35-40532H
43.204082 LAV35-40545H
43.204092 LAV35-40168H
43.204102 ECV100-145004A
43.204132 ECV100-145010A
43.204162 LAV35-40559H
43.204172 LAV35-40568H
43.204182 LAV35-40571H
43.204202 ECV100-145013A
43.206012 V60-70209G
43.216022 V70-125142
43.216042 V60-70209G
43.216052 V60-70062G
43.216062 V60-70212G
43.216092 V70-125150
43.216122 V60-70188G
43.216132 VM80-150001
43.216142 V60-70222G
43.216152 VM80-150002
43.216162 VM80-150003
43.216172 VM80-150004
43.216182 V60-70223G
43.217012 ECV105-147012
43.217022 ECV105-147013
43.217032 ECV105-147014
43.217042 LAV40-50254C
43.217062 LAV40-50207C
43.217072 LAV40-50201C
43.217092 ECV105-147015
43.217102 LAV40-50217C
43.223012 LAV30-30488K
43.223022 LAV30-30287K
43.223032 LAV30-30489K
43.223042 LAV30-30105K
43.223052 LAV30-30496K
43.224012 LAV35-40650K
43.224022 LAV35-40651K
43.224032 ECV100-145024A
43.224062 LAV35-40654K
43.224092 LAV35-40657K
43.224112 LAV35-40559K
43.224122 LAV35-40626K
43.224132 LAV35-40591K
43.224142 LAV30-30460K
43.224162 LAV35-40355K
43.224182 LAV35-40662K
43.224192 LAV35-40541K
43.224222 LAV35-40675K
43.224232 ECV100-145028A
43.224242 ECV100-145029A
43.224252 LAV35-40599K
43.224262 LAV35-40676K
43.224272 LAV35-40677K
43.224282 LAV35-40678K
43.224292 ECV100-145030A
43.224302 ECV100-145031A
43.224312 LAV35-40463K
43.224322 LAV35-40442K
43.224332 LAV35-40687K
43.224342 LAV35-40688K
43.224352 ECV100-145032A
43.206022 V70-125120
43.206032 V60-70212G
43.207012 LAV40-50254B
43.207022 LAV40-50205B
43.207032 LAV40-50207B
43.207042 LAV40-50254B
43.207052 LAV40-50201B
43.207062 ECV105-147008
43.207072 LAV40-50270B
43.207082 ECV105-147009
43.213012 LAV30-30468H
43.213022 LAV30-30287J
43.214012 LAV35-40589J
43.214022 LAV35-40590J
43.214032 LAV35-40591H
43.214042 ECV100-145015A
43.214052 ECV100-145016A
43.214062 ECV100-145017A
43.214072 ECV100-145018A
43.214082 LAV35-40559J
43.214092 LAV35-40355J
43.214102 LAV35-40254J
43.214112 LAV35-40541J
43.214122 LAV35-40442J
43.214132 LAV35-40463J
43.214192 LAV35-40383J
43.214212 LAV35-40599J
43.214222 LAV35-40598J
43.214232 LAV35-40597J
43.214242 LAV35-40319J
43.214252 LAV35-40611J
43.214262 ECV100-145019A
43.214272 ECV100-145021A
43.214282 ECV100-145020A
43.214292 LAV35-40618J
43.214302 LAV35-40626J
43.214312 ECV100-145022A
143.236102 V60-70260H
143.236112 V60-70261H
143.236122 V70-125185
143.236132 V60-70259H
143.236142 VM80-150047
143.236152 V60-70266H
143.236162 V70-125174A
143.236172 V70-125176A
143.236222 VM80-150028
143.237012 ECV110-151005
143.237022 ECV110-151006
143.237032 ECV105-147016
143.237042 LAV40-50336C
143.243012 LAV30-30523K
UPDATED VERSION OF SEARS CRAFTSMAN CROSS REFERENCE - FEBRUARY 1999
i
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.243022 LAV30-30524K
43.243042 LAV30-30527K
43.243052 LAV30-30282K
43.243062 LAV30-30533K
43.243072 LAV30-30534K
43.243082 LAV30-30535K
43.244012 LAV35-40773K
43.244022 LAV35-40775K
43.244032 LAV35-40774K
43.244032 LAV35-40774K
43.244042 ECV100-145046A
43.244052 ECV100-145047A
43.244062 ECV100-145048A
43.244062 ECV100-145048A
43.244072 LAV35-40777K
43.244082 LAV35-40789K
43.244092 LAV35-40661K
43.244102 LAV35-40791K
43.244112 LAV35-40792K
43.244122 ECV100-145049A
43.244122 ECV100-145049A
43.244132 ECV100-145050A
43.244142 ECV100-145051A
43.244142 ECV100-145051A
43.244202 LAV35-40796K
43.244212 ECV100-145057A
43.244222 LAV35-40797K
43.244232 LAV35-40798K
43.244242 ECV100-145058A
43.244252 ECV100-145059A
43.244262 LAV35-40799K
43.244272 LAV35-40801K
43.244282 LAV35-40802K
43.244292 ECV100-145060A
43.244302 ECV100-145054A
43.244312 ECV100-145053A
43.244322 ECV100-145052A
43.244332 ECV100-145061A
43.245012 LAV50-62012
43.245012 LAV50-62012
43.245042 V50-60220H
143.245182 LAV50-62024
143.245192 ECV120-152022
143.246012 V60-70268H
143.246022 VM80-150052A
143.246032 VM80-150053A
143.246032 VM80-150053A
143.246042 V60-70272H
143.246052 V70-125187A
143.246052 V70-125187A
143.246062 V70-125188A
143.246062 V70-125188A
143.246072 V70-125189A
143.246072 V70-125189A
143.246082 VM80-150054A
143.246092 VM80-150028A
143.246102 V70-125083A
143.246112 V70-125164A
143.246122 VM80-150038A
143.246132 V70-125120A
143.246142 V70-125162A
143.246152 VM80-150058A
143.246162 VM80-150039A
143.246172 VM80-150065A
143.246182 VM80-150063A
143.246192 VM80-150064A
143.246202 VM80-150062A
143.246212 VM80-150029A
143.246222 V70-125178A
143.246232 VM80-150059A
143.246242 V70-125163A
143.246252 VM80-150016A
143.246262 V70-125197A
143.246272 VM80-150069A
143.246282 VM80-150066A
143.246292 VM80-150067A
143.246302 V70-125184A
143.246312 V70-125200A
143.246322 VM80-150070A
143.246332 VM80-150071A
143.246342 V70-125201A
143.246352 V60-70281H
143.246362 VM100-157001
143.246372 VM80-150075A
143.246382 VM100-157002
143.246392 V60-70284H
143.249012 VH100-149018
143.249012 VH100-149018
143.249022 VH100-149020
143.254012 LAV35-40810K
143.254022 LAV35-40818K
143.254032 LAV35-40819K
143.254042 LAV35-40820K
143.254052 LAV35-40821K
143.254062 ECV100-145069A
143.254072 LAV35-40811K
143.254082 LAV35-40812K
143.254092 LAV35-40813K
143.254102 LAV35-40814K
143.254112 LAV35-40815K
143.254122 LAV35-40816K
143.254142 ECV100-145062A
143.254152 ECV100-145063A
143.254162 ECV100-145064A
143.254172 ECV100-145065A
143.254182 ECV100-145066A
143.254192 ECV100-145067A
143.254202 ECV100-145068A
143.254212 LAV35-40829K
143.254222 LAV35-40839K
143.254232 ECV100-145070A
143.254232 ECV100-145070A
143.254242 ECV100-145071A
143.254252 ECV100-145072A
143.254262 ECV100-145073A
143.254272 ECV100-145074A
143.254282 ECV100-145075A
143.254292 ECV100-145076A
143.254302 LAV35-40846K
143.254312 LAV35-40847K
143.254322 ECV100-145077A
143.254322 ECV100-145077A
143.254332 LAV35-40857K
143.254342 ECV100-145078A
143.254352 ECV100-145079A
143.254362 LAV35-40858K
143.254372 ECV100-145080A
143.254382 ECV100-145081A
143.254392 LAV35-40859K
143.254402 ECV100-145084A
143.254412 ECV100-145083A
143.254422 ECV100-145082A
143.254432 LAV35-40872K
143.254442 ECV100-145085A
143.254452 LAV35-40875K
143.254462 ECV100-145086A
143.254472 LAV35-40877K
143.254482 LAV35-40879K
143.254492 ECV100-145087A
143.254502 LAV35-40881K
143.254512 LAV35-40882K
143.254522 LAV35-40883K
143.254532 LAV35-40884K
143.255012 LAV50-62027
143.255102 LAV50-62029A
143.255112 LAV50-62039A
143.256012 VM80-150076A
143.256022 V60-70291H
143.256032 V70-125202A
143.256042 VM80-150080A
143.256052 V60-70301H
143.256062 VM80-150083A
143.256072 VM80-150017A
143.256082 V60-70303H
143.256092 V60-70304H
143.256102 V70-125185A
143.256112 VM80-150047A
143.256122 V60-70314H
143.256132 V70-125206A
143.257012 LAV40-50358D
143.257022 LAV40-50358C
143.257032 LAV40-50366D
143.257042 LAV40-50201D
143.257052 LAV40-50369D
143.257062 LAV40-50369E
143.257072 LAV40-50366E
143.259012 VH100-149018A
143.259022 VH100-149020A
143.264012 LAV35-40888K
143.264022 LAV35-40889K
143.264022 LAV35-40898K
143.264032 LAV35-40890K
143.264042 LAV35-40891K
143.264052 ECV100-145088A
143.264062 ECV100-145089A
143.264072 ECV100-145090A
143.264082 ECV100-145091A
143.264092 LAV35-40893K
143.264102 ECV100-145092A
143.264232 LAV35-40896K
143.264242 LAV35-40897K
143.264252 LAV35-40898K
143.264262 LAV35-40899K
143.264272 LAV35-40900K
143.264282 LAV35-40902K
143.264292 LAV35-40906K
143.264302 LAV35-40905K
143.264312 LAV35-40911K
143.264322 LAV35-40912K
143.264332 LAV35-40913K
143.264342 LAV35-40914K
143.264352 ECV100-145093A
143.264362 ECV100-145094A
143.264372 ECV100-145095A
143.264382 LAV35-40916K
143.264392 ECV100-145096A
143.264402 ECV100-145097A
143.264412 ECV100-145098A
143.264422 LAV35-40917K
43.245052 ECV120-152019
43.245062 ECV120-152020
43.245072 ECV120-152015
43.245082 ECV120-152016
43.245092 LAV50-62015
43.245102 ECV120-152013
43.245112 ECV120-152014
43.245122 ECV120-152017
43.245132 ECV120-152018
43.245142 LAV50-62018
43.245152 LAV50-62019
43.245162 ECV120-152021
43.245162 ECV120-152021
43.245172 LAV50-62023
143.255022 LAV50-62029
143.255042 LAV50-62037
143.255052 LAV50-62039A
143.255062 LAV50-62043
143.255072 LAV50-62043A
143.255082 LAV50-62015A
143.255092 LAV50-62037A
ii
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.264432 ECV100-145099A
43.264452 ECV100-145101A
43.264462 ECV100-145102A
43.264472 LAV35-40922K
43.264482 ECV100-145103A
43.264492 LAV35-40923K
43.264502 LAV35-40924K
43.264512 ECV100-145104A
43.264522 LAV35-40927K
43.264542 LAV35-40930K
43.264562 ECV100-145106A
43.264572 ECV100-145107A
43.264582 ECV100-145108A
43.264592 ECV100-145109A
43.264602 ECV100-145110A
43.264612 ECV100-145111A
43.264622 ECV100-145112A
43.264632 ECV100-145113A
43.264642 ECV100-145114A
43.264652 ECV100-145115A
43.264662 LAV35-40926K
43.264672 ECV100-145116A
43.264682 LAV35-40933K
43.265012 LAV50-62015A
43.265032 LAV50-62047A
43.265042 LAV50-62030A
43.265052 LAV50-62049A
43.265062 LAV50-62039B
43.265072 LAV50-62047B
43.265082 LAV50-62015B
43.265092 LAV50-62029B
43.265112 LAV50-62037B
43.265122 LAV50-62043B
43.265132 LAV50-62050B
43.265142 LAV50-62051B
43.265152 LAV50-62052B
43.265162 LAV50-62053B
43.265172 LAV50-62024B
43.265192 LAV50-62049B
43.266012 VM80-150029C
43.266022 VM80-150076C
43.266032 V60-70259J
143.266182 VM80-150062C
143.266202 VM80-150058C
143.266212 VM80-150064C
143.266222 VM80-150016C
143.266232 VM80-150065C
143.266242 VM80-150017C
143.266252 V60-70234J
143.274202 ECV100-145117A
143.274212 ECV100-145117B
143.274222 ECV100-145118A
143.274232 ECV100-145118B
143.274242 ECV100-145098B
143.274252 LAV35-40751L
143.274262 ECV100-145109B
143.274272 LAV35-40948L
143.274282 LAV35-40949L
143.274292 LAV35-40950L
143.274302 LAV35-40951L
143.274312 LAV35-40952L
143.274322 LAV35-40953L
143.274332 LAV35-40954L
143.274342 ECV100-145119B
143.274352 LAV35-40955L
143.274362 ECV100-145120B
143.274372 LAV35-40956L
143.274382 ECV100-145121B
143.274392 ECV100-145122B
143.274402 ECV100-145123B
143.274412 ECV100-145124B
143.274422 ECV100-145087B
143.274432 ECV100-145095B
143.274442 ECV100-145106B
143.274452 ECV100-145111B
143.274462 ECV100-145116B
143.274472 LAV35-40957L
143.274482 ECV100-145114B
143.274492 LAV35-40858L
143.274502 ECV100-145125B
143.274512 ECV100-145126B
143.274522 ECV100-145127B
143.274542 ECV100-145075B
143.274552 LAV35-40961L
143.274562 ECV100-145129B
143.274572 ECV100-145130B
143.274582 ECV100-145131B
143.274592 LAV35-40962L
143.274602 ECV100-145110B
143.274612 ECV100-145115B
143.274622 ECV100-145108B
143.274632 ECV100-145113B
143.274642 LAV35-40626L
143.274652 ECV100-145132B
143.274662 LAV35-40967L
143.274672 ECV100-145133B
143.274682 LAV35-40882L
143.274692 ECV100-145062B
143.274702 LAV35-40926L
143.274712 ECV100-145134B
143.274722 ECV100-145135B
143.274732 ECV100-145136B
143.274742 ECV100-145137B
143.274752 ECV100-145138B
143.274762 ECV100-145139B
143.274772 LAV35-40924L
143.274782 ECV100-145107B
143.274792 LAV35-40774L
143.275012 LAV50-62059B
143.275012 LAV50-62059B
143.275022 LAV50-62060B
143.275042 LAV50-62018B
143.275052 LAV50-62063B
143.275062 LAV50-62065B
143.275072 LAV50-62019B
143.275082 LAV50-62066B
143.276012 VM80-150058D
143.276022 VM100-157009A
143.276032 VM80-150016D
143.276042 VM80-150067D
143.276052 VM100-157002A
143.276062 VM80-150102D
143.276072 VM80-150103D
143.276082 VM80-150104D
143.276092 V70-125220C
143.276092 V70-125220C
143.276102 V70-125221C
143.276102 V70-125221C
143.276112 V70-125222C
143.276122 VM80-150106D
143.276122 VM80-150106D
143.276132 VM100-157010A
143.276132 VM100-157010A
143.276142 VM80-150017D
143.276152 VM80-150069D
143.276162 VM80-150098D
143.276172 V70-125224C
143.276172 V70-125224C
143.276182 V60-70223J
143.266262 VM80-150083C
143.266272 V70-125202C
143.266282 V70-125206C
143.266302 V70-125210C
143.266312 VM80-150096C
143.266322 VM80-150097C
143.266332 V70-125211C
143.266342 VM80-150098C
143.266352 V70-125213C
143.266362 VM80-150066C
143.266372 V60-70284J
143.266382 V60-70281J
143.266392 V60-70303J
143.266402 V60-70304J
143.266412 V60-70231J
143.266422 VM80-150063C
143.266432 V60-70327J
143.266442 V60-70118J
143.266452 V60-70117J
143.266462 VM100-157007
143.266472 VM100-157008A
143.266482 VM80-150100D
143.266492 VM100-157009
143.267012 LAV40-50368E
143.267022 LAV40-50368F
143.267032 LAV40-50366F
143.267042 LAV40-50369F
143.269012 VH100-149026A
143.269022 VH100-149027A
143.269032 VH100-149028B
143.274012 ECV100-145092B
143.274022 ECV100-145112B
143.274032 ECV100-145096B
143.274042 ECV100-145093B
143.274052 ECV100-145094B
143.274062 ECV100-145097B
143.274072 ECV100-145058B
143.274092 LAV35-40938L
143.274102 LAV35-40939L
143.274112 LAV35-40940L
143.274122 LAV35-40941L
143.274132 LAV35-40942L
143.274142 ECV100-145086B
143.274152 ECV100-145092B
143.274162 LAV35-40899L
143.274172 LAV35-40943L
143.274182 LAV35-40944L
143.274192 ECV100-145090B
143.276192 V70-125225C
143.276202 V60-70333J
143.276212 V70-125226C
143.276222 V70-125227C
143.276232 VM80-150107D
143.276242 VM80-150080D
143.276252 V60-70339J
43.266032 V60-70259J
143.276262 VM80-150110D
143.276272 VM80-150066D
143.276282 V70-125232C
143.276292 VM80-150039D
143.276302 VM80-150064D
143.276322 V70-125233C
143.276332 V70-125234C
143.276342 V70-125235C
143.276352 VM80-150114D
143.276362 VM100-157013A
143.276372 V70-125236C
143.276382 V70-125237C
143.276392 V70-125238C
43.266042 V70-125162C
43.266052 V70-125176C
43.266062 V60-70200J
43.266082 V60-70301J
43.266092 V70-125197C
43.266102 V70-125185C
43.266112 V70-125201C
43.266122 V70-125083C
43.266132 V70-125174C
43.266142 VM80-150080C
43.266162 VM80-150039C
43.266172 VM80-150067C
iii
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.276402 VM100-157014A
43.276412 V60-70351J
143.284492 ECV100-145126C
143.284502 ECV100-145146D
143.284512 LAV35-40997M
143.284522 LAV35-40998M
143.284532 ECV100-145147C
143.284542 LAV35-40999M
143.284552 LAV35-41000M
143.284562 LAV35-41001M
143.284572 LAV35-41002M
143.284582 ECV100-145148C
143.284592 LAV35-41003M
143.284602 ECV100-145149C
143.284612 ECV100-145150C
143.284622 ECV100-145131C
143.284632 LAV35-41006M
143.284642 ECV100-145087C
143.284652 LAV35-40923M
143.284662 LAV35-40938M
143.284672 ECV100-145075C
143.284682 ECV100-145106C
143.284692 ECV100-145110C
143.284702 ECV100-145116C
143.284712 LAV35-40926M
143.284722 LAV35-40917M
143.284732 LAV35-40859M
143.284742 ECV100-145151C
143.284752 ECV100-145108C
143.284762 LAV35-40463M
143.284772 ECV100-145115C
143.284782 ECV100-145107C
143.285012 LAV50-62050C
143.285022 LAV50-62024C
143.285032 LAV50-62066C
143.285042 LAV50-62049C
143.285052 LAV50-62067C
143.285062 LAV50-62065C
143.285072 LAV50-62037C
143.285082 LAV50-62063C
143.285092 LAV50-62068C
143.285102 LAV50-62043C
143.286012 V50-60233J
143.286162 VM80-150116E
143.286172 VM80-150016E
143.286182 VM80-150121E
143.286192 VM100-157024A
143.286202 VM80-150122E
143.286212 VM100-157025A
143.286222 V70-125246C
143.286232 VM100-157026A
143.286242 VM100-157027A
143.286252 V70-125247C
143.286262 VM100-157028A
143.286272 VM100-157029A
143.286282 V70-125248C
143.286292 VM100-157030A
143.286312 VM80-150063E
143.286322 V70-125250C
143.286332 V70-125251C
143.286342 V60-70357J
143.294282 TVS90-43040A
143.294292 TVS90-43041A
143.294292 TVS90-43041A
143.294302 TVS90-43042A
143.294302 TVS90-43042A
143.294312 TVS90-43043A
143.294312 TVS90-43043A
143.294322 TVS90-43044A
143.294322 TVS90-43044A
143.294332 ECV100-145159D
143.294342 TVS90-43045A
143.294352 ECV100-145110D
143.294362 ECV100-145112D
143.294372 ECV100-145116D
143.294382 ECV100-145109D
143.294392 ECV100-145106D
143.294402 ECV100-145111D
143.294412 ECV100-145108D
143.294422 ECV100-145151D
143.294432 TVS90-43055A
143.294442 TVS90-43057A
143.294452 TVS90-43058A
143.294462 TVS90-43059A
143.294472 ECV100-145152D
143.294482 ECV100-145148D
143.294492 TVS90-43061A
143.294502 TVS90-43065A
143.294512 TVS90-43066A
143.294522 TVS90-43067A
143.294532 TVS90-43068A
143.294542 ECV100-145075D
143.294552 TVS105-53012A
143.294562 TVS105-53013A
143.294572 ECV100-145115D
143.294582 ECV100-145139D
143.294592 ECV100-145147D
143.294602 TVS90-43071A
143.294612 TVS90-43072A
143.294622 TVS105-53017A
143.294632 TVS105-53018A
143.294642 TVS105-53016A
143.294652 TVS90-43073A
143.294662 ECV100-145131D
143.294672 ECV100-145107D
143.294682 ECV100-145160D
143.294692 TVS90-43088A
143.294702 TVS105-53025A
143.294712 TVS90-43092A
143.294722 ECV100-145161D
143.294732 ECV100-145149D
143.294742 ECV100-145168D
143.295012 LAV50-62071C
143.295022 LAV50-62072C
143.295032 LAV50-62053C
143.295042 ECV120-152023A
43.276422 V70-125240C
43.276432 VM80-150062D
43.276442 VM80-150063D
43.276452 VM80-150065D
43.276462 VM80-150115D
43.276472 VM80-150116D
43.276482 VM100-157015A
43.277012 LAV40-50387D
43.277022 LAV40-50382D
43.279012 VH100-149020B
43.284012 LAV35-40969M
43.284022 LAV35-40970M
43.284032 LAV35-40971M
43.284042 ECV100-145140C
43.284052 LAV35-40972M
43.284062 LAV35-40973M
43.284072 ECV100-145141C
43.284082 LAV35-40974M
43.284092 LAV35-40975M
43.284102 ECV100-145142C
43.284112 LAV35-40977M
43.284142 LAV35-40980M
43.284152 LAV35-40981M
43.284162 LAV35-40982M
43.284182 LAV35-40986M
43.284212 ECV100-145143C
43.284222 LAV30-30538M
43.284232 TVS90-43001
43.284242 LAV35-40990M
43.284252 LAV35-40991M
43.284262 ECV100-145144C
43.284272 TVS90-43002
43.284282 LAV35-40992M
43.284292 LAV35-40993M
43.284302 LAV35-40994M
43.284312 LAV35-40882M
43.284322 LAV35-40858M
43.284332 ECV100-145058C
43.284342 ECV100-145093C
43.284352 ECV100-145109C
43.284362 ECV100-145111C
43.284372 ECV100-145085C
43.284382 ECV100-145112C
43.284392 LAV35-40751M
43.284402 LAV35-40995M
43.284412 LAV35-40996M
43.284422 LAV35-40962M
43.284432 ECV100-145135C
43.284442 LAV30-30539M
43.284452 ECV100-145139C
43.284462 ECV100-145145C
43.284472 ECV100-145134C
43.284482 LAV35-40961M
143.286352 VM80-150114E
143.286362 VM100-157018B
143.287012 LAV40-50389E
143.287022 LAV40-50391D
143.287032 LAV40-50392E
143.293012 TVS75-33002A
143.294012 TVS90-43020A
143.294022 TVS90-43021A
143.294032 TVS90-43022A
143.294042 TVS90-43023A
143.294052 TVS90-43024A
143.294062 TVS90-43025A
143.294072 TVS90-43026A
143.294092 TVS90-43028A
143.294102 TVS90-43029A
143.294112 TVS90-43030A
143.294122 TVS90-43031A
143.294132 TVS90-43032A
143.294142 ECV100-145155D
143.294152 ECV100-145156D
143.294162 ECV100-145157D
143.294172 ECV100-145158D
143.294182 TVS90-43033A
143.294192 TVS90-43017A
143.294202 TVS90-43018A
143.294212 TVS90-43019A
143.294222 ECV100-145058D
143.294232 ECV100-145085D
143.294242 TVS90-43036A
143.294242 TVS90-43036A
143.294252 TVS90-43037A
143.294252 TVS90-43037A
143.294262 TVS90-43038A
143.294262 TVS90-43038A
143.294272 TVS90-43039A
143.294272 TVS90-43039A
143.294282 TVS90-43040A
143.286022 V60-70352J
143.286032 V70-125241C
143.286042 VM100-157016A
143.286052 VM100-157018A
143.286062 V70-125243C
143.286072 VM80-150080E
143.286082 VM80-150098E
143.286092 VM80-150039E
143.286102 VM100-157019A
143.286112 VM80-150117E
143.286122 VM80-150118E
143.286132 V70-125245C
143.286142 VM80-150119E
143.286152 VM80-150115E
iv
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.296012 VM80-150080F
43.296022 VM100-157028B
43.296032 VM80-150126F
43.296042 VM100-157034B
43.296052 VM80-150115F
43.296062 VM80-150116F
43.296072 VM100-157016B
43.296082 VM80-150017F
43.296092 VM80-150069F
43.296102 VM100-157014B
43.296112 VM100-157025B
43.296122 VM100-157026B
43.296132 VM100-157027B
43.296142 VM80-150122F
43.296152 VM80-150118F
43.296162 VM80-150064F
43.296172 VM80-150065F
43.296182 VM80-150039F
43.296192 VM80-150114F
43.296202 VM100-157035B
43.296212 VM100-157030B
43.296222 VM80-150121F
43.296232 VM100-157024B
43.296242 VM80-150016F
43.296252 VM80-150062F
43.296262 VM80-150071F
43.297012 TVS105-53006A
43.304012 TVS90-43094A
43.304032 ECV100-145163D
43.304042 ECV100-145164D
43.304052 TVS90-43095A
43.304072 ECV100-145166D
43.304092 TVS90-43096A
43.304102 ECV100-145169D
43.304112 ECV100-145170D
43.304122 ECV100-145171D
43.304132 ECV100-145174D
43.304142 ECV100-145172D
43.304152 ECV100-145173D
43.304162 ECV100-145175D
43.304172 ECV100-145176D
43.304182 ECV100-145177D
43.304192 ECV100-145178D
43.304202 TVS90-43107A
43.304212 TVS90-43108A
43.304222 TVS90-43109A
43.304232 TVS90-43110A
43.304242 TVS90-43111A
43.304252 TVS90-43112A
43.304262 TVS90-43113A
43.304272 TVS90-43115A
43.304282 ECV100-145179D
43.304292 ECV100-145180D
43.304302 TVS90-43116A
43.304312 ECV100-145180D
143.304322 ECV100-145182D
143.304332 ECV100-145183D
143.304342 TVS90-43121A
143.304352 ECV100-145137D
143.304362 LAV35-40906M
143.305012 ECV120-152024A
143.305022 ECV120-152025A
143.305032 ECV120-152026A
143.305042 LAV50-62073C
143.305052 ECV120-152027A
143.305062 LAV50-62074C
143.306012 VM80-150134F
143.306022 VM100-157042B
143.306032 VM100-157015B
143.306042 VM100-157047B
143.313012 TVS75-33010B
143.313022 TVS75-33012B
143.314012 ECV100-145184E
143.314022 ECV100-145185E
143.314032 TVS90-43020B
143.314042 TVS90-43022B
143.314052 TVS90-43023B
143.314062 TVS90-43025B
143.314072 TVS90-43032B
143.314082 TVS90-43033B
143.314092 TVS90-43094B
143.314102 TVS90-43095B
143.314112 TVS90-43096B
143.314122 ECV100-145163E
143.314132 ECV100-145164E
143.314142 ECV100-145169E
143.314152 ECV100-145170E
143.314162 ECV100-145180E
143.314172 ECV100-145171E
143.314182 TVS90-43121B
143.314192 ECV100-145186E
143.314202 ECV100-145139E
143.314212 ECV100-145147E
143.314222 ECV100-145148E
143.314232 ECV100-145173E
143.314242 ECV100-145174E
143.314252 ECV100-145182E
143.314262 TVS90-43059B
143.314272 TVS90-43061B
143.314282 TVS90-43107B
143.314292 TVS90-43019B
143.314302 TVS90-43134B
143.314312 ECV100-145179E
143.314322 TVS90-43040B
143.314332 TVS90-43112B
143.314342 TVS90-43111B
143.314362 TVS90-43145B
143.314372 ECV100-145187E
143.314382 TVS90-43044B
143.314392 ECV100-145188E
143.314402 TVS90-43068B
143.314412 TVS90-43108B
143.314422 ECV100-145172E
143.314432 LAV35-40917N
143.314442 ECV100-145183E
143.314452 ECV100-145177E
143.314462 ECV100-145176E
143.314472 ECV100-145181E
143.314482 TVS90-43150B
143.314502 ECV100-145190E
143.314512 ECV100-145191E
143.314522 ECV100-145192E
143.314532 LAV35-41003N
143.314542 TVS90-43066B
143.314552 TVS90-43088B
143.314562 TVS90-43116B
143.314572 TVS90-43067B
143.314582 ECV100-145168E
143.314592 ECV100-145131E
143.314602 ECV100-145085E
143.314612 ECV100-145110E
143.314622 ECV100-145115E
143.314632 ECV100-145106E
143.314642 ECV100-145111E
143.314652 ECV100-145109E
143.314662 ECV100-145108E
143.314672 ECV100-145107E
143.314682 ECV100-145112E
143.314692 ECV100-145116E
143.314702 LAV35-40906N
143.314722 TVS90-43139B
143.314732 TVS90-43140B
143.314742 TVS90-43141B
143.314752 TVS90-43142B
143.314762 TVS90-43143B
143.314772 TVS90-43144B
143.314782 ECV100-145166E
143.314792 TVS90-43102A
143.314802 ECV100-145178E
143.314812 ECV100-145137E
143.315012 ECV100-152024B
143.315022 LAV50-62071D
143.315032 TVS105-53018B
143.315042 TVS105-53025B
143.315052 ECV120-152027B
143.315062 LAV50-62065D
143.315072 TVS105-53006B
143.315082 ECV120-152026B
143.315092 LAV50-62037D
143.315102 LAV50-62053D
143.315112 LAV50-62050D
143.315122 LAV50-62067D
143.315132 ECV120-152025B
143.316022 VM80-150063F
143.316032 V70-125255C
143.316042 VM70-127008B
143.316052 VM80-150116G
143.316062 VM80-150134G
143.316082 VM80-150121G
143.316092 VM100-157034C
143.316102 VM100-150080G
143.316112 VM80-150114G
143.316122 VM100-157027C
143.316132 VM100-157035C
143.316142 VM100-157028C
143.316152 VM80-150121G
143.316162 VM100-157026C
143.316172 VM70-127009B
143.316182 VM80-150071G
143.316192 VM100-157047C
143.316202 VM100-157052C
143.316222 VM80-150016G
143.316232 VM80-150017G
143.316242 VM80-150065G
143.316252 VM80-150039G
143.316262 VM100-157014C
143.316272 VM100-157025C
143.316282 VM80-150122G
143.316292 VM80-150119G
143.316302 VM100-157018C
143.316312 VM80-150063G
143.321012 TVS75-33010C
143.321022 TVS75-33012C
143.322012 VH100-149020C
143.324012 ECV100-145193E
143.324022 ECV100-145194E
143.324042 ECV100-145195E
143.324052 TVS90-43020C
143.324062 ECV100-145196E
143.324072 ECV100-145200E
143.324082 ECV100-145197E
143.324102 ECV100-145199E
143.324112 TVS90-43116C
143.324122 TVS90-43067C
143.324132 ECV100-145201E
143.324142 TVS90-43139C
143.324152 TVS90-43121C
143.324162 TVS90-43025C
143.324172 TVS90-43142C
143.324182 TVXL105-54009A
143.324192 TVS90-43144C
143.324202 ECV100-145202E
143.324212 ECV100-145203E
143.324222 ECV100-145204E
143.324232 ECV100-145205E
143.326012 TVM195-150016H
143.326022 TVM195-150062H
143.326032 TVM195-150063H
143.326042 TVM195-150114H
143.326052 TVM195-150122H
v
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.326062 TVM195-150017H
43.326072 TVM195-150065H
43.326082 TVM195-150071H
43.326092 TVM195-150039H
43.326102 TVM195-150080H
43.326112 TVM195-150064H
43.326122 TVM220-157028D
43.326132 TVM220-157035D
43.326142 TVM220-157014D
43.326152 TVM220-157026D
43.326162 TVM220-157047D
43.326172 TVM220-157027D
43.326182 TVM220-157025D
43.326192 V70-125250D
143.334272 TVS90-43140D
143.334282 TVS90-43141D
143.334292 TVS90-43142D
143.334302 TVS90-43143D
143.334312 TVS90-43144D
143.334322 ECV100-145219F
143.334332 TVS90-43201D
143.334342 ECV100-145202F
143.334352 TVS90-43121D
143.334362 TVS90-43215D
143.334372 TVS90-43220D
143.334382 TVS90-43226D
143.335012 ECV120-152028C
143.335022 ECV120-152029C
143.335032 LAV50-62037E
143.335042 LAV50-62067E
143.335052 TVS120-63209A
143.335062 LAV50-62065E
143.335072 TVS120-63210A
143.336012 TVM140-70371K
143.336022 TVM220-157058D
143.336032 TVM220-157062D
143.336042 TVM220-157069D
143.341012 TVS75-33039D
143.344022 TVS90-43213D
143.344032 TVS90-43214D
143.344042 TVS90-43221D
143.344052 ECV100-145221F
143.344062 ECV100-145220F
143.344072 TVS90-43219D
143.344082 ECV100-145222F
143.344092 ECV100-145223F
143.344102 TVS90-43222D
143.344112 TVXL105-54017B
143.344122 ECV100-145224F
143.344132 ECV100-145225F
143.344142 TVS90-43230D
143.344152 ECV100-145226F
143.344162 TVS90-43250D
143.344172 ECV100-145227F
143.344182 TVS90-43252D
143.344192 TVS90-43253D
143.344202 TVS90-43254D
143.344212 TVS90-43255D
143.344222 TVS90-43256D
143.344232 ECV100-145228F
143.344242 ECV100-145229F
143.344252 ECV100-145230F
143.344262 ECV100-145231F
143.344272 ECV100-145232F
143.344282 ECV100-145233F
143.344292 ECV100-145234F
143.344302 ECV100-145235F
143.344312 ECV100-145236F
143.344322 ECV100-145237F
143.344332 ECV100-145238F
143.344342 ECV100-145239F
143.344352 ECV100-145240F
143.344362 ECV100-145241F
143.344372 ECV100-145242F
143.344382 ECV100-145243F
143.344392 ECV100-145244F
143.344402 TVXL105-54020B
143.344412 TVXL105-54021B
143.344422 TVS90-43268D
143.344432 TVS90-43269D
143.344442 TVS105-53059D
143.344452 ECV100-145245F
143.344462 TVS105-53067D
143.344472 ECV100-145246F
143.345012 ECV120-152031C
143.345022 ECV120-152030C
143.345032 TVS120-63211A
143.345042 LAV50-62082E
143.345052 ECV120-152032C
143.345062 ECV120-152034C
143.346012 TVM220-157058E
143.346022 TVM220-157062E
143.346032 TVM170-127008D
143.346042 TVM195-150116J
143.346052 TVM195-150134J
143.346062 TVM220-157069E
143.346072 TVM220-157035E
143.346082 TVM170-127009D
143.346092 TVM195-150016J
143.346102 TVM195-150114J
143.346112 TVM195-150122J
143.346122 TVM195-150039J
143.346132 TVM195-150080J
143.346142 TVM220-157028E
143.346152 TVM220-157014E
143.346162 TVM220-157026E
143.346172 TVM220-157047E
143.346182 TVM220-157027E
143.346192 TVM220-157025E
143.346202 TVM125-60249K
143.351012 TVS75-33046D
143.351022 TVS75-33052D
143.354012 TVS90-43290D
143.354022 ECV100-145248F
143.354032 ECV100-145249F
143.354052 ECV100-145251F
143.354062 TVS90-43291D
143.354082 ECV100-145253F
143.354092 TVS90-43292D
143.354102 TVS90-43293D
143.354112 ECV100-145254F
143.354122 TVS90-43294D
143.354132 TVXL105-54024B
143.354142 TVS90-43295D
143.354152 ECV100-145255F
143.354162 TVS90-43289D
143.354172 TVS90-43288D
143.354182 TVS90-43296D
143.354192 TVS90-43297D
143.354202 TVS90-43298D
143.354212 TVS90-43299D
143.354222 ECV100-145256F
143.354232 TVS90-43300D
143.354242 ECV100-145257F
143.354262 ECV100-145259F
143.354272 ECV100-145260F
143.354282 LAV35-40917R
143.354292 TVS90-43307D
143.354302 ECV100-145262F
143.354312 TVS90-43312D
143.354322 TVS90-43315D
143.354332 TVS90-43316D
143.354342 TVS90-43321D
143.354352 TVS90-43322D
143.354362 ECV100-145263F
143.354372 ECV100-145264F
143.354382 ECV100-145265F
143.354392 ECV100-145266F
143.354402 ECV100-145270F
143.354412 ECV100-145271F
143.354422 ECV100-145267F
143.354432 ECV100-145268F
143.354442 ECV100-145261F
143.354452 ECV100-145269F
143.354462 ECV100-145273F
143.354482 TVS105-53077D
143.354492 TVS105-53083D
143.354502 TVS105-53084D
143.355012 ECV100-145033C
143.355022 ECV120-152035C
143.355032 LAV50-62050F
143.356012 TVM220-157081F
143.356022 TVM125-60249L
143.356032 TVM195-150134K
143.356042 TVM220-157069F
143.356052 TVM195-150151K
143.356062 TVM125-60251L
143.356072 TVM195-150152K
143.356082 TVM220-157083F
143.356092 TVM220-157084F
143.356102 TVM170-127013E
143.356122 TVM195-150154K
143.356132 TVM195-150155K
143.356142 TVM195-150156K
143.356152 TVM195-150157K
143.356162 TVM220-157085F
143.356172 TVM220-157086F
143.356182 TVM220-157087F
143.356192 TVM220-157088F
43.326202 V70-125232D
43.326212 V70-125247D
43.326222 V70-125234D
43.326232 V70-125237D
43.326242 V70-125185D
43.326252 V70-125236D
43.326262 V70-125251D
43.326272 V70-125246D
43.326282 TVM140-70281K
43.326292 TVM140-70259K
43.326312 V70-125255D
43.326322 TVM170-127008C
43.326332 TVM195-150116H
43.326342 TVM195-150134H
43.326372 TVM170-127009C
43.331012 TVS75-33025D
43.331022 TVS75-33012D
43.334022 TVS90-43173D
43.334032 TVS90-43174D
43.334042 ECV100-145207F
43.334052 TVXL105-54012B
43.334062 TVS90-43175D
43.334072 TVS90-43176D
43.334082 ECV100-145208E
43.334102 ECV100-145210F
43.334112 TVS90-43177D
43.334122 TVS90-43178D
43.334132 ECV100-145211F
43.334142 TVS90-43068D
43.334152 TVS90-43019D
43.334162 TVS90-43145D
43.334172 ECV100-145200F
43.334182 ECV100-145213F
43.334192 LAV35-40917P
43.334202 TVS90-43116D
43.334212 ECV100-145214F
43.334222 ECV100-145215F
43.334232 ECV100-145217F
43.334242 ECV100-145216F
43.334252 ECV100-145218F
43.334262 TVS90-43139D
vi
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.356202 TVM220-157089F
43.356212 TVM220-157090F
43.356222 TVM220-157091F
43.356232 TVM220-157093F
43.356252 TVM220-157097F
43.356362 TVM125-60251L
43.361012 TVS75-33054D
43.364012 TVS90-43333D
43.364022 ECV100-145274F
43.364032 ECV100-145275F
43.364042 ECV100-145276F
43.364052 ECV100-145277F
43.364062 ECV100-145278F
43.364072 ECV100-145279F
43.364082 TVS90-43334D
43.364092 ECV100-145280F
43.364102 TVS90-43335D
43.364112 TVS90-43336D
43.364122 TVS90-43337D
43.364132 TVS90-43338D
43.364142 TVS90-43339D
43.364152 TVXL105-54029C
43.364162 ECV100-145281F
43.364172 ECV100-145282F
43.364182 ECV100-145283F
43.364192 ECV100-145284F
43.364202 TVS90-43341D
43.364212 ECV100-145285F
43.364222 TVS90-43342D
43.364232 ECV100-145286F
43.364242 ECV100-145287F
43.364252 ECV100-145288F
43.364262 TVS105-53087D
43.364272 ECV100-145290F
43.364282 ECV100-145289F
43.364292 ECV100-145291F
43.364302 ECV100-145292F
43.364312 ECV100-145293F
43.364322 ECV100-145294F
43.364332 ECV100-145295F
43.364342 ECV100-145296F
43.364352 TVS90-43346D
43.364362 TVS90-43347D
43.364372 TVS90-43348D
43.364382 ECV100-145297F
43.364392 TVS90-43351D
43.364402 TVS105-53090D
43.365012 ECV120-152037C
43.365022 ECV120-152038C
43.366022 TVM195-150134L
43.366032 TVM220-157069G
43.366042 TVM195-150151L
43.366052 TVM220-157093G
43.366062 TVM220-157081G
43.366082 TVM125-60252L
143.366102 TVM195-150152L
143.366112 TVM220-157083G
143.366122 TVM220-157084G
143.366132 TVM220-157097G
143.366152 TVM195-150163L
143.366172 TVM220-157108G
143.366182 TVM125-60254L
143.366192 TVM220-157106G
143.366222 TVM220-157110G
143.371012 TVS75-33056E
143.371022 TVS75-33057E
143.371032 TVS75-33059E
143.374012 TVS90-43352E
143.374022 TVS90-43353E
143.374032 TVS90-43354E
143.374052 TVS90-43356E
143.374062 TVS90-43357E
143.374072 TVS90-43358E
143.374082 TVS90-43359E
143.374092 ECV100-145298F
143.374102 ECV100-145299F
143.374112 ECV100-145300F
143.374122 ECV100-145301F
143.374132 ECV100-145302F
143.374142 ECV100-145303F
143.374152 ECV100-145304F
143.374162 ECV100-145305F
143.374172 ECV100-145306F
143.374182 ECV100-145307F
143.374192 ECV100-145308F
143.374202 ECV100-145309F
143.374212 TVS90-43360E
143.374222 TVS90-43361E
143.374232 TVS90-43362E
143.374282 TVS90-43601E
143.374292 TVS105-53601E
143.374302 TVS90-43371E
143.374312 TVS105-53101E
143.374322 TVS90-43342E
143.374332 TVS90-43375E
143.374342 ECV100-145310F
143.374362 TVS90-43307E
143.374372 TVS105-53602E
143.374382 TVS90-43215E
143.374402 ECV100-145312F
143.374412 ECV100-145311F
143.374422 TVS105-53102E
143.374432 TVS90-43389E
143.374452 ECV100-145320F
143.375012 ECV120-152039C
143.375022 ECV120-152040C
143.375032 LAV50-62082F
143.375042 LAV50-62037F
143.375052 ECV120-152043C
143.376022 TVM220-157106H
143.376042 TVM195-150164M
143.376052 TVM220-157115H
143.376062 TVM195-150151M
143.376092 TVM220-157083H
143.381012 TVS75-33061F
143.381022 TVS75-33059F
143.384012 TVS90-43379F
143.384022 TVS90-43380F
143.384032 TVS90-43381F
143.384042 TVS90-43382F
143.384052 TVS90-43383F
143.384062 TVS90-43384F
143.384072 TVS90-43385F
143.384082 TVS90-43386F
143.384092 ECV100-145313G
143.384102 ECV100-145314G
143.384112 ECV100-145315G
143.384122 ECV100-145316G
143.384172 ECV100-145317G
143.384202 ECV100-145318G
143.384212 ECV100-145319G
143.384222 ECV100-145258G
143.384232 ECV100-145295G
143.384242 ECV100-145296G
143.384252 ECV100-145286G
143.384262 ECV100-145287G
143.384272 TVS90-43342F
143.384282 TVS90-43347F
143.384292 TVS90-43346F
143.384302 TVS90-43215F
143.384312 TVS90-43396F
143.384322 ECV100-145321G
143.384332 ECV100-145322G
143.384342 TVS90-43348F
143.384352 ECV100-145285G
143.384362 ECV100-145294G
143.384372 ECV100-145293G
143.384382 TVS90-43402F
143.384392 TVS90-43403F
143.384402 TVS105-53107F
143.384412 TVS105-53602F
143.384422 TVS105-53607F
143.384432 TVS100-44604B
143.384442 TVS90-43405F
143.384452 TVS90-43375F
143.384462 ECV100-145273G
143.384472 ECV100-145291G
143.384482 ECV100-145292G
143.384492 ECV100-145266G
143.384502 ECV100-145290G
143.384512 ECV100-145288G
143.384522 ECV100-145297G
143.384532 ECV100-145289G
143.384542 ECV100-145310G
143.384552 TVS90-43389F
143.384562 ECV100-145320G
143.384572 TVS90-43415F
143.385012 ECV120-152041D
143.385022 ECV120-152042D
143.385032 ECV120-152036D
143.385042 LAV50-62037G
143.385052 LAV50-62082G
143.386022 TVM220-157120J
143.386042 TVM220-157122J
143.386052 TVM195-150152N
143.386062 TVM220-157083J
143.386072 TVM220-157084J
143.386082 TVM220-157097J
143.386122 TVM195-150151N
143.386132 TVM195-150164N
143.386142 TVM220-157115J
143.386172 TVM220-157126H
143.386182 TVM220-157128J
143.391012 TVS75-33066F
143.391022 TVS75-33067F
143.394012 ECV100-145323G
143.394022 TVS90-43420F
143.394032 TVS90-43422F
143.394042 TVS90-43423F
143.394052 TVS90-43424F
143.394062 TVS90-43425F
143.394072 TVS90-43426F
143.394082 ECV100-145324G
143.394122 TVS90-43438F
143.394132 TVS90-43421F
143.394142 TVS90-43428F
143.394152 TVS90-43443F
143.394162 ECV100-145333G
143.394172 ECV100-145327G
143.394182 ECV100-145328G
143.394222 ECV100-145326G
143.394232 ECV100-145325G
143.394242 TVS90-43451F
143.394252 ECV100-145330G
143.394262 ECV100-145332G
143.394272 ECV100-145331G
143.394282 ECV100-145329G
143.394302 TVS90-43454F
143.394312 TVS90-43455F
143.394322 TVS90-43456F
143.394332 TVS90-43457F
143.394342 ECV100-145334G
143.394352 ECV100-145335G
143.394362 ECV100-145336G
143.394372 ECV100-145337G
143.394382 ECV100-145338G
143.394392 ECV100-145339G
143.394402 ECV100-145340G
143.394412 ECV100-145341G
143.394422 ECV100-145342G
vii
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.394432 ECV100-145343G
43.394442 ECV100-145344G
43.394452 ECV100-145345G
43.394462 ECV100-145346G
43.394472 ECV100-145347G
43.394482 ECV100-145348G
43.394492 TVS90-43458F
43.394502 LAV35-40917S
43.394512 ECV100-145349G
43.394522 TVS100-44605B
43.395012 ECV120-152044D
43.395022 ECV120-152045D
43.396022 TVXL220-157213
43.396042 TVXL220-157206
43.396052 TVXL220-157205
43.396082 TVXL220-157215
43.396102 TVM125-60258L
43.396122 TVXL220-157220
43.401012 TVS75-33070F
43.404022 TVS90-43490F
43.404032 TVS90-43491F
43.404042 TVS105-53123G
43.404052 TVS105-53124G
43.404062 TVS105-53125G
43.404072 TVS105-53126G
43.404082 TVS105-53901G
43.404092 TVS105-53902G
43.404122 TVS120-63114F
43.404132 TVS105-53130G
43.404142 TVS105-53903G
43.404152 TVS120-63115F
43.404162 TVS105-53132G
43.404172 TVS105-53131G
43.404182 TVS120-63901F
43.404202 TVS105-53136G
43.404222 TVS105-53137G
43.404232 TVS105-53138G
43.404242 TVS105-53133G
43.404252 TVS105-53134G
43.404282 TVS105-53139G
43.404292 TVS120-63117F
43.404312 TVS105-53140G
43.404322 TVS105-53153G
43.404332 TVS105-53904G
43.404342 TVS90-43498F
43.404352 TVS90-43499F
43.404362 TVS105-53143G
43.404372 TVS105-53905G
43.404382 TVS105-53906G
43.404392 TVS105-53907G
43.404402 TVS120-63902F
43.404412 TVS105-53147G
43.404422 TVS105-53148G
43.404432 TVS105-53149G
43.404442 TVS105-53150G
143.404452 TVS105-53151G
143.404462 TVS105-53152G
143.404472 TVS120-63120F
143.404482 TVS120-63903F
143.404502 TVS90-43504F
143.404532 TVS90-43497F
143.406022 TVXL220-157205A
143.406032 TVXL220-157215A
143.406042 TVXL220-157220A
143.406082 TVM125-60261L
143.406092 TVXL195-150233
143.406102 TVXL220-157230A
143.406122 TVXL220-157206A
143.406172 TVXL195-150238
143.414012 TVS90-43512G
143.414022 TVS105-53162H
143.414032 TVS90-43513G
143.414042 TVS90-43514G
143.414052 TVS90-43515G
143.414062 TVS105-53163H
143.414072 TVS105-53165H
143.414082 TVS90-43497G
143.414092 ECV100-145334H
143.414102 ECV100-145335H
143.414112 ECV100-145339H
143.414122 ECV100-145340H
143.414132 ECV100-145341H
143.414142 ECV100-145342H
143.414152 ECV100-145344H
143.414162 ECV100-145345H
143.414172 TVS90-43298G
143.414182 TVS90-43299G
143.414192 ECV100-145337H
143.414202 ECV100-145338H
143.414212 TVS90-43389G
143.414222 TVS105-53167H
143.414222 TVS105-53167H
143.414232 TVS90-43526G
143.414242 TVS90-43375G
143.414252 TVS90-43215G
143.414262 ECV100-145346H
143.414272 ECV100-145347H
143.414282 TVS90-43528G
143.414292 TVS105-53153H
143.414292 TVS105-53153H
143.414302 TVS120-63124G
143.414312 TVS105-53130H
143.414322 TVS105-53901H
143.414332 TVS90-43504G
143.414342 TVS105-53903H
143.414352 TVS120-63901G
143.414362 TVS105-53911H
143.414372 TVS105-53169H
143.414382 TVS105-53151H
143.414392 TVS120-63903G
143.414402 TVS105-53902H
143.414412 TVS105-53168H
143.414422 TVS120-63115G
143.414442 TVS105-53132H
143.414452 TVS105-53152H
143.414462 TVS105-53137H
143.414472 TVS120-63117G
143.414482 TVS105-53139H
143.414492 TVS120-63120G
143.414502 TVS90-43534G
143.414512 TVS90-43535G
143.414522 TVS90-43901G
143.414532 TVS90-43533G
143.414542 TVS105-53907H
143.414552 TVS120-63906G
143.414562 TVS105-53170H
143.414572 TVS120-63902G
143.414582 TVS105-53910H
143.414592 TVS105-53912H
143.414602 TVS105-53913H
143.414612 TVS90-43537G
143.414622 TVS120-63127G
143.414632 TVS105-53914H
143.414642 TVS120-63907G
143.414652 TVS105-53175H
143.414662 TVS105-53176H
143.414672 TVS105-53177H
143.414682 ECV100-145349H
143.414692 TVS100-44022C
143.416022 TVXL195-150239
143.416032 TVXL220-157240A
143.416052 TVM125-60254M
143.416062 TVM125-60265M
143.416072 TVXL220-157241A
143.424012 TVS90-43504H
143.424022 TVS105-56001
143.424032 TVS90-43497H
143.424042 TVS105-53153J
143.424052 TVS90-43526H
143.424062 TVS120-63129H
143.424072 TVS100-44026D
143.424082 TVS105-56904
143.424102 TVS120-63910H
143.424112 TVS100-44029D
143.424122 TVS100-44030D
143.424132 TVS100-44031D
143.424142 TVS105-56905
143.424152 TVS120-63911H
143.424162 TVS105-56906
143.424172 TVS120-63130H
143.424182 TVS100-44032D
143.424192 TVS100-44033D
143.424202 TVS90-43215H
143.424212 TVS90-43514H
143.424222 TVS90-43513H
143.424232 TVS90-43375H
143.424242 TVS90-43553H
143.424252 TVS90-43528H
143.424262 TVS105-53163J
143.424272 TVS105-53165J
143.424282 TVS105-53912J
143.424292 TVS105-53913J
143.424302 TVS105-53179J
143.424312 TVS105-56005
143.424322 TVS105-56006
143.424332 TVS120-63134H
143.424342 TVS120-63135H
143.424352 TVS105-53180J
143.424362 TVS90-43555H
143.424372 TVS90-43556H
143.424382 TVS105-56007
143.424392 TVS105-56907
143.424402 TVS120-63902H
143.424412 TVS90-43558H
143.424422 TVS100-44036D
143.424432 TVS90-43512H
143.424442 TVS105-53162J
143.424452 TVS100-44037D
143.424462 TVS100-44038D
143.424472 TVS90-43515H
143.424482 TVS120-63137H
143.424492 TVS105-53920J
143.424502 TVS120-63915H
143.424512 TVS90-43298H
143.424522 TVS100-44042D
143.424532 TVS100-44043D
143.424542 TVS100-44045D
143.424552 TVS100-44046D
143.424562 TVS90-43389H
143.424572 TVS90-43299H
143.424582 TVS120-63916H
143.426012 TVM125-60261M
143.426022 TVXL195-150246A
143.426032 TVXL195-150238A
143.426042 TVXL220-157205B
143.426052 TVXL220-157206B
143.426062 TVXL220-157220B
143.426072 TVXL220-157245B
143.426132 TVXL220-157215B
143.434012 TVS90-43504J
143.434022 TVS90-43526J
143.434032 TVS115-61902
143.434042 TVS115-56007A
143.434052 TVS115-56012A
143.434062 TVS115-57902A
143.434072 TVS90-43572J
143.434082 TVS115-56011A
143.434092 TVS90-46005
143.434102 TVS115-61002
143.434122 TVS115-56010A
viii
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.434132 TVS115-61901
43.434142 TVS90-43497J
43.434152 TVS115-56906A
43.434162 TVS115-56001A
43.434182 TVS115-56017A
43.434192 TVS90-46003
43.434202 TVS115-57012A
43.434212 TVS90-43576J
43.434222 TVS90-46012
43.434232 TVS115-56016A
43.434242 TVS90-46013
43.434262 TVS90-46007
43.434272 TVS90-46015
43.434282 TVS120-63917J
43.434292 TVS90-46017
43.434302 TVS90-46018
43.434312 TVS90-46019
43.434332 TVS120-63918J
43.434342 TVS100-44037E
43.434352 TVS90-43375J
43.434362 TVS100-44033E
43.434372 TVS90-43513J
43.434382 TVS100-44031E
43.434392 TVS90-43515J
43.434402 TVS90-43553J
43.434412 TVS90-43298J
43.434422 TVS100-44043E
43.434432 TVS90-43215J
43.434442 TVS100-44030E
43.434452 TVS100-44038E
43.434462 TVS100-44032E
43.434472 TVS100-44036E
43.434482 TVS90-43528J
43.434492 TVS105-53913K
43.434502 TVS105-53163K
43.434512 TVS115-61016
43.434522 TVS115-61906
43.434532 TVS90-43514J
43.434542 TVS100-44029E
43.434552 TVS100-44045E
43.434562 TVS90-43299J
43.434572 TVS90-43512J
43.434582 TVS100-44048E
43.434592 TVS115-56911A
43.434602 TVS115-56031A
43.436012 TVXL220-157245C
43.436052 TVM125-60267N
43.436062 TVXL195-150246B
43.436072 TVXL220-157220C
43.436082 TVXL220-157215C
43.436112 TVXL220-157206C
43.436122 TVXL220-157205C
43.436162 TVM125-60254N
43.436172 TVXL195-150238B
43.572102 HH120-120031A
143.598012 HH80-110092C
143.601022 H30-35223H
143.601032 H30-35224H
143.601062 H30-35248G
143.602012 HH120-120078C
143.602022 HH120-120107C
143.602032 HH120-120012B
143.602052 HH120-120069C
143.602062 HH120-120065C
143.602072 HH120-120031C
143.602082 HH120-120013C
143.602092 HH120-120092C
143.602102 HH120-120091C
143.602112 HH120-120075C
143.602122 HH120-120055C
143.604012 H35-45281H
143.604032 H35-45284H
143.604042 H35-45285H
143.604062 H35-45308H
143.604072 H35-45314G
143.605012 H50-65263H
143.605022 H50-65275H
143.605052 H50-65284H
143.606012 H70-130070
143.606022 H70-130071
143.606032 H70-130072
143.606042 H70-130069
143.606052 H70-130081
143.606092 H60-75331H
143.606102 H70-130097
143.607012 HS40-55212B
143.607022 HS40-55249B
143.607032 HS40-55253B
143.607042 HS40-55301B
143.607052 HS40-55302B
143.607062 HS40-55315B
143.608012 HH80-110100D
143.608022 HH80-110075D
143.608032 HH80-110056D
143.609022 HH100-115013C
143.609032 HH100-115150C
143.609042 HH100-115019C
143.609052 HH100-115136G
143.609072 HH100-115129C
143.612022 HH120-120087C
143.614042 H35-45326J
143.614062 H35-45314H
143.614072 H35-45125H
143.614082 H35-45235J
143.614092 H35-45022H
143.614102 H35-45133H
143.614112 H35-45285J
143.614122 H35-45028H
143.614132 H35-45328H
143.614142 H35-45213H
143.614152 H35-45284J
143.614162 H35-45135H
143.615012 H50-65291H
143.615022 H50-65163H
143.615052 H50-65208J
143.615062 H50-65311H
143.615072 H50-65316H
143.615092 H50-65326H
143.616012 H70-130099
143.616042 H60-75158H
143.616052 HH60-105075D
143.616062 HH60-105076D
143.616072 H60-75263H
143.616082 H60-75332H
143.616112 H60-75334H
143.616122 H70-130108
143.617012 HS40-55302B
143.617022 HS40-55212B
143.617032 HS40-55317C
143.617042 HS40-55318C
143.617062 HS40-55320B
143.617082 HS40-55329C
143.617092 HS40-55333C
143.617112 HS40-55346C
143.617132 HS40-55350C
143.617152 HS40-55402C
143.617162 HS40-617162
143.617182 HS40-55363C
143.619012 HH100-115164C
143.621012 H25-25199H
143.621022 H25-25200H
143.621032 H30-35276H
143.621042 H25-25203H
143.621052 H30-35275H
143.621062 H30-35100J
143.621082 H25-25207H
143.621092 H25-25208H
143.622012 HH120-120095D
143.622022 HH120-120107D
143.622032 HH120-120012D
143.622042 HH120-120078D
143.622052 HH120-120065D
143.622062 HH120-120069D
143.622072 HH120-120031D
143.622082 HH120-120087D
143.622092 HH120-120055D
143.622102 HH120-120167D
143.624012 H35-45365G
143.624022 H35-45205G
143.624032 H35-45371H
143.624042 H35-45372H
143.624092 H35-45281J
143.624102 H35-45141G
143.624112 H35-45379H
143.625012 H50-65341J
143.625022 H50-65336J
143.625032 H50-65337J
143.625042 H50-65163K
143.625052 H50-65323K
143.625072 H50-65059K
143.625082 H50-65329K
143.625092 H50-65031K
143.625102 H50-65263K
143.625112 H50-65275K
143.625122 H50-65208K
143.625132 H50-65361J
143.626012 H70-130138A
143.626022 H60-75346J
143.626032 H70-130135A
143.626042 H60-75334J
143.626052 H70-130029A
143.626062 H70-130097A
143.626072 H60-75158J
143.626082 H70-130037A
143.626092 H70-130108A
143.626102 H70-130013A
143.626122 H70-130036A
143.626132 H60-75156J
143.626142 H70-130006A
143.626152 H70-130070A
143.626162 H60-75332J
143.626172 H70-130081A
143.626182 H60-75113J
143.626192 H70-130017A
143.626202 H60-75352J
143.626212 H70-130057A
143.626222 H60-75263J
143.626232 H60-75123J
143.626242 HH60-105064E
143.626252 H60-75355J
143.626262 H60-75291J
143.626282 HM80-155032
143.626292 H70-130168A
143.626302 H60-75365J
143.626312 H70-130069A
143.626322 H70-130015A
143.627012 HS40-55382C
143.627032 HS40-55212C
143.627042 HS40-55444C
143.611012
143.611032
143.611042
143.611052
143.611062
143.611072
143.611082
143.611092
143.611102
143.611112
H30-35071H
H25-25092H
H30-35125H
H30-35169H
H25-25136H
H30-35172H
H30-35256H
H30-35248H
H25-25135H
H30-35130H
143.612012 HH120-120012C
ix
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.628012 HH80-110056E
43.628022 HH80-110075E
43.629012 HH100-115176D
43.629022 HH100-115164D
43.629032 HH100-115136D
43.629042 HH100-115044D
43.629052 HH100-115019D
43.629062 HH100-115179D
43.629072 HH100-115129D
43.631012 H30-35286H
43.631022 H25-25213H
43.631032 H25-25214H
43.631042 H25-25215H
43.631052 H25-25216H
43.631062 H25-25217H
43.631072 H25-25219H
43.631082 H25-25220H
43.631092 H30-35292H
43.632012 HH120-120169D
43.632022 HH120-120168D
43.632032 HH120-120172D
43.632042 HH120-120175D
43.634012 H35-45391H
43.634022 H35-45392H
43.634032 H35-45405H
43.635012 H50-65375K
43.635022 H50-65377K
43.635032 HS50-67037
43.635042 H50-65388J
43.635052 H50-65386K
43.636012 HM80-155037
43.636022 HM80-155038
43.636032 H70-130172A
43.636042 HM80-155045
43.636052 H60-75159J
43.636062 H70-130173A
43.636072 HM80-155083
43.637012 HS40-55460C
43.639012 HH100-115185D
43.641012 H25-25224H
43.641022 H25-25203J
43.641032 H30-35276J
43.641042 H25-25225H
43.641052 H30-35304H
43.641062 H30-35308J
43.641072 H35-45418J
143.644072 H35-45418J
143.644082 H35-45420G
143.645012 HS50-67037A
143.645022 HS50-67062A
143.645032 HS50-67076A
143.646012 H70-130182A
143.646022 H70-130181A
143.646032 H70-130183A
143.646042 HM80-155037A
143.646052 HM80-155038A
143.646062 H70-130013B
143.646072 H70-130006B
143.646082 H70-130181B
143.646092 H70-130182B
143.646102 H70-130173B
143.646112 HH60-105089E
143.646122 H70-130057B
143.646132 H70-130108B
143.646142 HM80-155083A
143.646152 H70-130081B
143.646162 HM80-155095A
143.646172 H70-130185B
143.646182 H70-130183B
143.646192 H60-75365K
143.646202 H70-130186B
143.646212 HM80-155032A
143.646222 HM80-155099A
143.646232 HM80-155045A
143.647012 HS40-55361D
143.647022 HS40-55212D
143.647032 HS40-55318D
143.647042 HS40-55363D
143.647052 HS40-55464C
143.647062 HS40-55469C
143.649012 HH100-115186D
143.649022 HH100-115195D
143.651012 H30-35310J
143.651022 H30-35312J
143.651032 H30-35311J
143.651042 H30-35309J
143.651052 H30-35311K
143.651062 H30-35310K
143.651072 H30-35312K
143.652012 HH120-120182E
143.652022 HH120-120012E
143.652032 HH120-120078E
143.652042 HH120-120055E
143.652052 HH120-120193E
143.652062 HH120-120095E
143.652072 HH120-120181E
143.654012 H35-45421H
143.654022 H35-45424J
143.654032 H35-45424K
143.654042 H35-45427J
143.654052 H35-45428J
143.654062 H35-45441H
143.654072 H35-45448K
143.654082 H35-45428K
143.654092 H35-45441J
143.654102 H35-45285K
143.654112 H35-45379K
143.654122 H35-45328K
143.654132 H35-45371K
143.654142 H35-45133K
143.654152 H35-45392K
143.654162 H35-45427K
143.654172 H35-45460K
143.654182 H35-45463K
143.654192 H35-45462K
143.654202 H35-45464K
143.654212 H35-45391K
143.654222 H35-45205H
143.654232 H35-45471K
143.654242 H35-45284K
143.654252 H35-45471L
143.654262 H35-45371L
143.654272 H35-45428L
143.654282 H35-45133L
143.654292 H35-45379L
143.654302 H35-45474K
143.654312 H35-45476L
143.654322 H35-45328L
143.655012 HS50-67094A
143.655022 HS50-67105A
143.655032 HS50-67110A
143.656012 H60-75394J
143.656022 H60-75398J
143.656032 H60-75403K
143.656042 H60-75404J
143.656052 H60-75407J
143.656062 H70-130172B
143.656072 HM80-155106A
143.656072 HM80-155106A
143.656072 HM80-155106A
143.656082 HM80-155109A
143.656092 H60-75411J
143.656102 H70-130193B
143.656112 HH60-105096E
143.656122 H70-130196B
143.656132 H70-130197B
143.656152 H70-130200B
143.656162 HH60-105097E
143.656172 H60-75417J
143.656182 H60-75416J
143.656192 H70-130069B
143.656202 H60-75420J
143.656212 HM80-155122A
143.656222 HM80-155121A
143.656232 H70-130202B
143.656242 HM80-155032B
143.656252 H60-75426J
143.656262 H70-130203C
143.656272 H70-130205C
143.656282 HM80-155129B
143.657012 HS40-55212E
143.657022 HS40-55477E
143.657032 HS40-55482E
143.657042 HS40-55484D
143.657052 HS40-55212F
143.659012 HH100-115218E
143.659022 HH100-115136E
143.659032 HH100-115185E
143.661012 H30-35310L
143.661022 H30-35311L
143.661032 H30-35312L
143.661042 H30-35310M
143.661052 H30-35311M
143.661062 H30-35312M
143.662012 HH120-120196E
143.662012 HH120-120196E
143.664012 H35-45424L
143.664022 H35-45372L
143.664032 H35-45462L
143.664042 H35-45474L
143.664052 H35-45392L
143.664062 H35-45448L
143.664072 H35-45441K
143.664082 H35-45427L
143.664092 H35-45462L
143.664102 H35-45284L
143.664112 H35-45392M
143.664122 H35-45441M
143.664132 H35-45474M
143.664142 H35-45476M
143.664152 H35-45328M
143.664162 H35-45284M
143.664172 H35-45133M
143.664182 H35-45379M
143.664192 H35-45471M
143.664202 H35-45462M
143.664212 H35-45448M
143.664222 H35-45428M
143.664232 H35-45427M
143.664242 H35-45424M
143.664252 H35-45372M
143.664262 H35-45371M
143.664272 H35-45235M
143.664282 H35-45464M
143.664292 H35-45391M
143.664302 H35-45463M
143.664312 H35-45486M
143.664332 H35-45487K
143.665012 HS50-67037B
143.665022 HS50-67062B
143.665032 HS50-67062C
43.64152
TVXL105-54029B
43.642012 HH120-120176D
43.642022 HH120-120179D
43.642032 HH120-120181D
43.642042 HH120-120182D
43.644012 H35-45371J
43.644022 H35-45328J
43.644032 H35-45372J
43.644052 H35-45022J
x
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.665042 HS50-67037C
43.665052 HS50-67128C
43.665062 HS50-67132B
43.665072 HS50-67135C
43.665082 HS50-67142B
43.666012 H70-130097C
43.666022 H70-130206C
43.666032 HM80-155131B
43.666042 H70-130207C
43.666052 H70-130193C
43.666062 H70-130197C
43.666072 H70-130202C
43.666082 HM80-155121C
43.666092 HM80-155122C
43.666102 H60-75420K
43.666112 H60-75426K
43.666122 H60-75411K
43.666132 H60-75404K
43.666142 H60-75398K
43.666152 HM80-155106C
43.666162 HM80-155109C
43.666172 H60-75403L
43.666182 H60-75437K
43.666192 H60-75438K
43.666192 H60-75438K
43.666202 H60-75439K
43.666222 H70-130200C
43.666232 HM80-155083C
43.666242 HH60-105096F
43.666252 H70-130172C
43.666272 H60-75416K
43.666282 H70-130211C
43.666292 H60-75442M
43.666302 H70-130212D
43.666312 H70-130213D
43.666322 HM80-155137C
43.666332 HM100-159008B
43.666342 H70-130006C
43.666352 HM80-155129C
43.666362 HM100-159011B
43.666372 H60-75445K
43.666382 H70-130205D
43.667012 HS40-55477F
43.667022 HS40-55486D
43.667032 HS50-67117A
43.667042 HS40-55482F
43.667052 HS40-55482G
43.667062 HS40-55477G
43.667072 HS40-55212G
43.667082 HS40-55495G
43.669012 HH100-115220E
43.672012 HH120-120196F
43.672012 HH120-120196F
43.672022 HH120-120207F
43.672032 HH120-120055F
143.672042 HH120-120078F
143.672052 HH120-120181F
143.672062 HH120-120095F
143.672072 HH120-120208F
143.674012 H35-45490M
143.674032 H35-45285M
143.674042 H35-45205K
143.674052 H35-45496K
143.674062 H35-45460M
143.675012 HS50-67146C
143.675022 HS50-67149C
143.675032 H50-65398L
143.675042 HS50-67152B
143.675052 HS50-67117B
143.675062 H50-65406K
143.676012 HM80-155121D
143.676022 HM80-155122D
143.676032 H70-130219C
143.676042 HM80-155145D
143.676052 HM80-155146D
143.676062 HM100-159014A
143.676072 HM100-159015A
143.676082 HM100-159016A
143.676092 HM100-159017A
143.676102 H70-130221C
143.676112 H60-75452K
143.676112 H60-75452K
143.676122 H70-130211D
143.676132 H60-75403M
143.676142 HM80-155151D
143.676152 HM100-159019A
143.676162 HM100-159020A
143.676172 H70-130172D
143.676182 HM80-155083D
143.676192 H70-130224C
143.676202 HM80-155131C
143.676212 HM100-159011C
143.676222 HM80-155129D
143.676232 H60-75456M
143.676242 H60-75457M
143.676252 HM80-155137D
143.676262 HM100-159008C
143.677012 HS40-55469D
143.677022 HS40-55363G
143.679012 HH100-115223F
143.679022 HH100-115136F
143.679032 HH100-115179F
143.684012 H35-45518M
143.685012 HS50-67117B
143.685022 HS50-67163C
143.685032 HS50-67177C
143.686012 HM70-132007A
143.686022 HM70-132008A
143.686032 HM80-155122E
143.686042 HM80-155121E
143.686052 HM80-155146E
143.686062 H70-130206D
143.686072 H50-65413K
143.686082 HM80-155164E
143.686092 HM80-155170E
143.686102 HM100-159034C
143.686112 H50-65423K
143.686112 H50-65423K
143.686122 H60-75461M
143.686122 H60-75461M
143.686132 H70-130232D
143.686132 H70-130232D
143.686142 HM80-155171E
143.686142 HM80-155171E
143.686152 HM100-159036C
143.686152 HM100-159036C
143.686162 H60-75462M
143.686172 HM100-159040C
143.686182 H60-75464K
143.687012 HS40-55502G
143.687022 HS50-67169B
143.687032 HS50-67170B
143.687032 HS50-67170B
143.687042 HS40-55514G
143.694012 H35-45528L
143.694022 H35-45496L
143.694032 H35-45205L
143.696012 H60-75465K
143.696032 HM80-155145E
143.696042 H60-75461N
143.696052 H70-130232E
143.696062 HM80-155171F
143.696072 HM100-159036D
143.696082 HS50-67181C
143.696092 HM80-155170F
143.696102 H70-130205E
143.696112 HM100-159034D
143.696122 H60-75462N
143.696132 HM80-155131F
143.696142 H50-65413L
143.696152 H60-75403N
143.697012 HS50-67178B
143.697022 HS50-67170C
143.697032 HS40-55519F
143.697042 HS50-67117C
143.697052 HS50-67178C
143.701012 H30-35322M
143.701022 H30-35325M
143.704022 H35-45542M
143.704032 H35-45543L
143.704042 H35-45544M
143.704062 H35-45554M
143.706012 H60-75467K
143.706022 H60-75468K
143.706032 HM80-155190E
143.706042 HM80-155189E
143.706052 HM80-155189E
143.706062 H60-75469K
143.706072 HM80-155194E
143.706082 HM80-155193E
143.706092 H70-130172E
143.706102 H60-75470P
143.706112 H70-130240F
143.706122 HM80-155195G
143.706132 HM100-159055E
143.706142 H60-75471P
143.706152 HM100-159034E
143.706162 HM80-155170G
143.706172 H70-130205F
143.706182 H70-130172F
143.706212 H50-65447M
143.706222 HM80-155204G
143.706232 HM100-159062E
143.707012 HS50-67188C
143.707042 HS40-55524G
143.707052 HS50-67190C
143.707062 HS40-55525F
143.707072 HS50-67191C
143.707082 HS50-67192C
143.707092 HS50-67193D
143.707102 HS40-55526G
143.707112 HS50-67195D
143.707122 HS40-55534G
143.707132 HS50-67200D
143.711012
143.711022
143.711032
143.711042
143.711052
H30-35326N
H30-35327N
H30-35312N
H30-35325N
H30-35332N
143.712012 HH120-120095G
143.712022 HH120-120181G
143.712032 HH120-120055G
143.712042 HH120-120208G
143.714012 H35-45372N
143.714022 H35-45460N
143.714032 H35-45542N
143.714042 H35-45462N
143.714052 H35-45427N
143.714062 H35-45371N
143.714072 H35-45474N
143.714082 H35-45543M
143.714092 H35-45285N
143.714102 H35-45133N
143.714112 H35-45379N
143.714122 H35-45328N
143.714132 H35-45544N
143.716012 HM70-132014B
143.716022 HM80-155208F
143.716032 H60-75465L
143.716042 H60-75445L
xi
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.716052 HM70-132007B
43.716062 HM70-132008B
43.716072 HM80-155189F
43.716082 HM80-155190F
43.716092 HM100-159014B
43.716102 HM100-159015B
43.716112 H70-130221D
43.716122 H70-130207D
43.716132 H70-130193D
43.716142 H70-130197D
43.716152 HM80-155194F
43.716162 H50-65398M
43.716172 HM80-155122F
43.716182 HM80-155145F
43.716192 HM80-155146F
43.716202 H70-130232F
43.716212 HM100-159066B
43.716222 HM80-155211F
43.716232 H60-75469L
43.716242 H50-65413M
43.716252 H70-130224D
43.716262 HM100-159020B
43.716272 H60-75416L
43.716282 H60-75439L
43.716292 H60-75437L
43.716302 HH60-105096G
43.716312 H70-130006D
43.716322 H70-130196D
43.716332 HM100-159019B
43.716342 HM70-132015B
43.716352 H60-75438L
43.716362 H70-130205G
43.716372 HM100-159034F
43.716382 HM100-159055F
43.716392 HM80-155204H
43.716402 H60-75479R
43.716412 H60-75404L
43.716422 H50-65447N
43.716432 HM100-159062F
43.717012 HS40-55482H
43.717022 HS40-55502H
43.717032 HS40-55524H
43.717042 HS50-67190D
43.717052 HS40-55363H
43.717062 HS50-67128D
43.717072 HS50-67163D
43.717082 HS50-67192D
43.717092 HS50-67195E
43.717102 HS40-55537H
43.717112 HS50-67206E
43.721012 H30-35334N
43.721022 H30-35333N
43.721032 H30-35335N
43.724012 H35-45568N
43.724022 H35-45569N
143.724032 H35-45571N
143.724042 H35-45474N
143.724052 HS40-55526H
143.725012 HS50-67210E
143.726012 H60-75480M
143.726022 HM100-159019C
143.726032 HM80-155228F
143.726042 H70-130207E
143.726052 H70-130224E
143.726082 H60-75445M
143.726092 H50-65461P
143.726102 HM100-159066C
143.726112 H60-75483S
143.726132 H60-75416M
143.726142 HH60-105096H
143.726152 HM80-155229H
143.726182 H70-130193E
143.726192 H70-130197E
143.726202 H70-130006E
143.726212 H70-130196E
143.726222 H60-75465M
143.726232 HM100-159014C
143.726242 H60-75469M
143.726252 H70-130206G
143.726262 H60-75439M
143.726272 HM80-155231F
143.726282 H70-130205H
143.726292 HM100-159034G
143.726302 H50-65413P
143.726312 HM100-159072G
143.726322 HM100-159020C
143.731012 H30-35337N
143.734012 H35-45573N
143.734022 H35-45575N
143.734032 H35-45576N
143.734042 HS40-55542H
143.735012 HS50-67220E
143.735022 HS50-67224D
143.736032 H60-75484M
143.736042 HM80-155235F
143.736052 H60-75486M
143.736062 H60-75487M
143.736072 H50-65447P
143.736082 HM80-155238F
143.736092 H70-130252H
143.736102 HM100-159079H
143.736112 H50-65473P
143.736122 HM80-155246J
143.736132 HM80-155247J
143.736142 HM100-159086H
143.741012 H30-35327P
143.741022 H30-35333P
143.741032 H30-35337P
143.741042 H30-35342P
143.741052 H30-35350P
143.741062 H30-35351P
143.741072 H30-35354P
143.741082 H30-35362P
143.741092 H30-35363P
143.742032 HM80-155256F
143.742042 H50-65479N
143.742052 H50-65480N
143.744012 H35-45581P
143.744022 H35-45575P
143.744032 H35-45569P
143.744042 H35-45379P
143.744052 H35-45474P
143.744062 H35-45576P
143.744072 H35-45554N
143.744082 H35-45587P
143.744092 HS50-67238E
143.744102 HS40-55546H
143.744112 HS50-67247E
143.744122 H35-45592P
143.746012 H60-75489M
143.746022 HM80-155250F
143.746062 H70-130256J
143.746072 HM100-159095J
143.746082 HM80-155279J
143.746092 HM80-155280J
143.746102 HM100-159101J
143.751012 H30-35342R
143.751022 H30-35333R
143.751032 H30-35362R
143.751042 H30-35363R
143.751052 H30-35350R
143.751062 H30-35351R
143.754012 H35-45581R
143.754022 H35-45379R
143.754032 H35-45575R
143.754042 H35-45592R
143.754052 H35-45576R
143.754062 HS50-67224E
143.754072 H35-45595R
143.754082 HS50-67163E
143.754092 HS50-67192E
143.754102 H35-45587R
143.754112 HS50-67238F
143.754122 HS40-55546J
143.754132 HS50-67247F
143.754142 HS50-67200F
143.754152 H35-45554R
143.756012 H60-75487N
143.756022 H60-75489N
143.756042 H70-130207F
143.756052 H70-130006F
143.756062 HM100-159020D
143.756072 H60-75469N
143.756082 HM80-155228G
143.756092 H60-75465N
143.756102 HM80-155146G
143.756112 HM100-159014D
143.756122 HM80-155256G
143.756132 H70-130224F
143.756142 H50-65479P
143.756152 HM100-159019D
143.756162 H70-130256K
143.756172 HM100-159095K
143.756182 HM80-155279K
143.756192 HM80-155280K
143.756202 HM100-159101K
143.756212 HM80-155299G
143.756222 H70-130260K
143.756232 HM100-159111K
143.760012 HH120-120095H
143.764012 HS50-67178F
143.764022 HS50-67265F
143.764032 HS40-55556J
143.764042 HS50-67268F
143.764052 H35-45604R
143.764062 HS50-67273F
143.764072 HS50-67274F
143.766012 HM80-155302H
143.766072 HM80-155306H
143.766082 HM80-155299H
143.766092 HM100-159111L
143.766102 HM80-155308L
143.766112 HM80-155309L
143.766122 HM100-159115L
143.766132 H70-130263K
143.766142 HM100-159125L
143.766152 HM80-155321L
143.774012 H35-45605R
143.774022 H30-35342S
143.774032 H35-45581S
143.774052 H30-35363S
143.774102 H30-35374R
143.774112 HS40-55534J
143.774122 H35-45612R
143.774132 HS50-67280E
143.776012 HM80-155299J
143.776022 H70-130264F
143.776042 HM80-155327J
143.776052 HM100-159134F
143.776062 HM100-159135F
143.776072 H70-130267L
143.780012 HH120-120213H
143.784012 HS40-55556K
143.784022 HS50-67268G
143.784032 HS50-67274G
143.784042 HS40-55562K
143.784052 H30-35351S
143.784062 H30-35382S
143.784072 HS50-67192F
143.784082 H30-35333S
xii
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.784092 H30-35362S
43.784102 H30-35374S
43.784102 H30-35374S
43.784112 H35-45592S
43.784112 H35-45592S
43.784122 H35-45612S
43.784132 HS50-67280F
43.784142 H35-45379S
43.784152 HS50-67163F
43.784162 H30-35350S
43.784172 H30-35393S
43.784182 H35-45595S
43.784192 H35-45554T
43.784202 HS40-55534L
43.786012 HM80-155308M
43.786022 HM80-155309M
43.786032 HM80-155321M
43.786042 HM100-159115M
43.786052 HM80-155338M
43.786062 HM100-159140M
43.786072 HM100-159141M
43.786082 H60-75507P
43.786092 HM80-155340L
43.786102 H70-130268G
43.786112 HM80-155346K
43.786122 HM100-159135G
43.786132 H70-130006G
43.786142 H70-130269G
43.786152 H70-130264G
43.786162 H60-75469P
43.786172 HM80-155327K
43.786182 HM100-159111N
43.786192 HM100-159134G
43.786202 HM100-159158G
43.794012 HS40-55556L
43.794022 HS40-55562L
43.794032 HS50-67274H
43.794042 HS50-67268H
43.794052 HS40-55572L
43.794053 HS50-67291H
43.794072 HS40-55573L
43.794082 HS50-67300H
43.796012 HM80-155308N
43.796022 HM80-155309N
43.796032 HM80-155321N
43.796042 HM80-155338N
43.796052 HM100-159115N
43.796062 HM100-159140N
43.796072 HM100-159141N
43.796082 HM80-155365N
43.796092 HM80-155366N
43.796102 HM100-159162N
43.796122 H70-130224G
43.796132 HM80-155370N
43.796142 H70-130267M
143.796152 HM80-155346L
143.796162 HM100-159169H
143.796172 HM100-159135H
143.796182 H70-130006H
143.796192 HM80-155327L
143.796202 HM80-155384L
143.804012 HS50-67300J
143.804022 HS50-67268J
143.804032 HS40-55573M
143.804042 HS40-55556M
143.804052 HS40-55585M
143.804062 HS40-55586M
143.804072 HS50-67309J
143.804082 H30-35419S
143.804092 H30-35420S
143.804102 H35-45629S
143.804112 H30-35424S
143.806012 HM80-155370P
143.806022 HM80-155309P
143.806032 HM80-155389P
143.806042 HM100-159115P
143.806052 HM100-159180P
143.806072 HM80-155308P
143.806082 HM80-155394P
143.806092 HM100-159183P
143.806092 HM100-159183P
143.806102 HM80-155400L
143.806112 H70-130264H
143.806122 H70-130267N
143.806132 HM100-159192J
143.806142 H70-130268H
143.806152 HM80-155411L
143.806162 HM100-159135J
143.806172 HM100-159169J
143.806182 HM80-155424L
143.814012 HS40-55586N
143.814022 HS50-67309K
143.814032 H30-35426S
143.814042 H30-35427S
143.814052 H35-45631S
143.814062 H35-45633S
143.814072 H30-35431S
143.816012 HM100-159183R
143.816022 HM80-155416P
143.816032 HM100-159199R
143.816052 HM80-155433L
143.816062 H60-75469S
143.816072 H70-130264J
143.824012 H30-35427T
143.824022 H30-35426T
143.824022 H30-35426T
143.824032 HS50-67330K
143.824042 H30-35431T
143.826012 HM80-155445P
143.826022 HM100-159209R
143.826032 HM80-155433M
143.826042 HM80-155454M
143.826052 HM100-159135K
143.826062 H60-75537S
143.943528 TVS90-43299K
143.943530 TVS90-43514K
143.943532 TVS90-43700K
143.943800 TVS100-44048F
143.943802 TVS100-44036F
143.943804 TVS90-46030A
143.943806 TVS90-46031A
143.943808 TVS90-46032A
143.943810 TVS100-44043F
143.943812 TVS90-46035A
143.943814 TVS90-46036A
143.943816 TVS90-46037A
143.943818 TVS100-44038F
143.943820 TVS100-44029F
143.943830 TVS100-44046F
143.943832 TVS100-44030F
143.943834 TVS100-44031F
143.943838 TVS100-44033F
143.943842 TVS100-44045F
143.943844 TVS100-44032F
143.944000 TVS105-53163L
143.944002 TVS115-56032B
143.944004 TVS115-56031B
143.944006 TVS115-56033B
143.944008 TVS105-53912L
143.944010 TVS115-56012B
143.944012 TVS115-56010B
143.944014 TVS115-56036B
143.944016 TVS115-56037B
143.944018 TVS115-56016B
143.944022 TVS115-56043B
143.944024 TVS115-56042B
143.944026 TVS105-53913L
143.944028 TVS115-56044B
143.944030 TVS115-56046B
143.944032 TVS115-56912B
143.944034 TVS115-56047B
143.944036 TVS115-56048B
143.944500 TVS115-57020B
143.944502 TVS115-57023B
143.944504 TVS115-57028B
143.944506 TVS115-57030B
143.945000 TVM125-60254P
143.945001 HSSK50-67338M
143.945002 TVS115-61901A
143.945003 HS50-67163H
143.945004 TVS115-61021A
143.945006 TVS115-61022A
143.945010 TVS115-61906A
143.945012 TVS115-61016A
143.945014 TVS115-61002A
143.945016 TVS115-61024A
143.945016 TVS115-61024A
143.945018 TVS115-61026A
143.945020 TVS115-61027A
143.826072 HM80-155424M
143.826082 HM100-159169K
143.826092 H60-75538S
143.826102 HM80-155462M
143.826112 H60-75539S
143.826122 HM80-155400M
143.834012 HSSK50-67338L
143.834022 H30-35426U
143.834032 HS50-67192G
143.834042 H35-45595T
143.834052 HS50-67163G
143.836012 HMSK80-155478R
143.836022 HMSK80-155416R
143.836032 HMSK100-159199S
143.836042 HMSK100-159244S
143.836082 HM80-155487M
143.836092 H60-75537T
143.836102 H60-75538T
143.836112 H60-75469T
143.836122 H60-75539T
143.836132 H60-75554T
143.941000 TVXL220-157245D
143.941001 HMSK100-159244T
143.941001 HMSK100-159244T
143.941002 TVXL220-157205D
143.941003 HMSK100-159261T
143.941004 TVXL220-157215D
143.941005 HM100-159262K
143.941006 TVXL220-157206D
143.941007 HM100-159135L
143.941008 TVXL220-157220D
143.941009 HM100-159262L
143.943001 H30-35426V
143.943003 H30-35431V
143.943005 H30-35450V
143.943009 H30-35453V
143.943009 H30-35453V
143.943501 H35-45655V
143.943502 TVS90-43515K
143.943503 H35-45654V
143.943504 TVS90-43513K
143.943505 H35-45595U
143.943506 TVS90-43215K
143.943507 H35-45657U
143.943508 TVS90-43572K
143.943508 TVS90-43572K
143.943509 H35-45661V
143.943510 TVS90-43298K
143.943512 TVS90-43375K
143.943514 TVS90-43576K
143.943526 TVS90-43512K
xiii
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.945300 TVS120-63918K
43.945300 TVS120-63918K
43.945302 TVS120-63919K
43.945502 TVS120-63921K
43.945502 TVS120-63921K
43.945504 TVS120-63920K
43.945506 TVS120-63922K
43.945508 TVS120-63923K
43.945510 TVS120-63924K
43.946001 H60-75539U
143.953810 TVS100-44046G
143.953812 TVS100-44038G
143.953814 TVS90-46035B
143.953818 TVS100-44030G
143.953820 TVS100-44033G
143.953822 TVS100-44045G
143.953824 TVS100-44032G
143.954000 TVS115-56033C
143.954002 TVS115-56036C
143.954004 TVS105-53163M
143.954006 TVS105-53913M
143.954010 TVS115-56051C
143.954018 TVS115-56044C
143.954020 TVS115-56912C
143.954022 TVS115-56047C
143.954024 TVS115-56048C
143.954026 TVS115-56046C
143.954500 TVS115-57031C
143.954502 TVS115-57023C
143.954504 TVS115-57032C
143.954506 TVS115-57030C
143.954508 TVS115-57033C
143.954516 TVS115-57028C
143.955000 TVS115-61907B
143.955001 HSSK50-67338N
143.955001 HSSK50-67338N
143.955002 TVS115-61024B
143.955004 TVS115-61032B
143.955005 HS50-67163J
143.963500 TVS90-43515M
143.963501 H35-45657W
143.963502 TVS90-43215M
143.963503 H35-45687W
143.963504 TVS90-43576M
143.963505 H35-45671X
143.963506 LEV115-350009A
143.963507 H35-45674X
143.963508 TVS90-43729M
143.963509 H35-45675X
143.965018 LEV115-350006A
143.965020 TVS115-61027C
143.965022 TVS115-61056C
143.965024 LEV115-350015B
143.965071 HSK850-8302B
143.965073 HSK850-8309B
143.965502 TVS120-63920M
143.965504 TVS115-62901A
143.965506 LEV115-355002A
143.965508 TVS115-62902A
143.966001 H60-75469V
43.946003 H60-75469U
143.963511
H35-45661X
43.946005 H60-75537U
143.963513 H35-45697X
143.966003 H60-75539V
43.946007 H60-75554U
143.963515 H35-45698X
143.966004 TVS120-63929M
143.966005 H60-75554V
43.948000 TVXL195-150238C
43.948001 HMSK80-155478S
43.948001 HMSK80-155478S
43.948003 HMSK80-155502S
43.948005 HM80-155487N
43.948007 HM80-155433N
43.948009 HM80-155424N
43.951000 TVM220-157245E
43.951001 HMSK100-159282T
43.951002 TVM220-157206E
43.951003 HM100-159262M
43.951004 TVM220-157215E
43.951005 HM100-159135M
43.951006 TVM220-157205E
43.951008 TVM220-157220E
43.951010 TVM220-157255E
43.953001 H30-35431W
43.953003 H30-35453W
43.953005 H30-35450W
43.953007 H30-35459W
43.953500 TVS90-43576L
43.953501 H35-45595V
143.963517 H35-45595W
143.963800 TVS100-44031H
143.963802 TVS100-44029H
143.963804 TVS90-46068C
143.963806 TVS100-44033H
143.963808 TVS90-46035C
143.963810 TVS100-44030H
143.963812 TVS90-46081C
143.964000 TVS115-56047D
143.964001 HSSK40-55585T
143.964002 TVS115-56036D
143.964004 TVS115-56048D
143.964006 TVS90-48001A
143.964008 TVS90-48005A
143.964010 LEV115-350002A
143.964012 LEV115-350008A
143.964014 TVS115-56071D
143.964016 TVS115-56072D
143.964018 TVS115-56073D
143.964020 TVS115-56074D
143.964022 TVS115-56078D
143.964024 TVS115-56077D
143.964026 TVS115-56076D
143.964028 TVS115-56082D
143.964500 TVS115-57023D
143.964502 TVS115-57031D
143.964504 TVS115-57030D
143.964506 TVS115-57032D
143.964510 LEV115-350005A
143.964512 LEV115-350003A
143.965000 TVM125-60254R
143.965001 HSSK50-67365P
143.965002 TVS115-61049C
143.965003 HSSK50-67338P
143.965004 TVS115-61021C
143.965005 HSSK50-67374P
143.965006 TVS115-61050C
143.965008 TVS115-61016C
143.965010 TVS115-61051C
143.965012 TVS115-61026C
143.965014 TVS115-61037C
143.965016 LEV115-350004A
143.966010 TVS120-63930M
143.966012 TVS120-63924M
143.968000 TVM195-150238E
143.968001 HMSK80-155547T
143.968003 HMSK80-155478T
143.968005 HMSK80-155555T
143.969001 HM90-156007B
143.969003 HM90-156008B
143.969005 HM90-156004B
143.969007 HM90-156005B
143.971000 TVM220-157205F
143.971001 HMSK100-159244V
143.971002 TVM220-157215F
143.971003 HMSK100-159339V
143.971004 TVM220-157206F
143.971005 HM100-159309N
143.971007 HM100-159352M
143.971009 HM100-159135N
143.955006 TVS115-61906B
143.955008 TVS115-61016B
143.955010 TVS115-61021B
143.955016 TVS115-61037B
143.955018 TVS115-61039B
143.955020 TVS115-61027B
143.955022 TVS115-61026B
143.955024 TVS115-61041B
143.955300 TVS120-63924L
143.955500 TVS120-63920L
143.955502 TVS120-63925L
143.955506 TVS120-63921L
143.958000 TVM195-150238D
143.958001 HMSK80-155535S
143.958003 HM80-155424P
143.958005 HM80-155487P
143.958007 HM80-155544P
143.959001 HM90-156004B
143.959003 HM90-156005B
143.959005 HM90-156006B
143.961000 TVM220-157259E
143.961001 HMSK100-159244U
143.961003 HMSK100-159305U
143.961005 HM100-159309M
143.961007 HM100-159294M
143.963001 H30-35453X
143.971011
HM100-159374N
143.973500 TVS90-43576N
143.973501 H35-45657X
143.973502 TVS90-43729N
143.973503 H35-45698Y
143.973504 LEV115-350009B
143.973505 H35-45675Y
143.973507 H35-45697Y
143.973508 TVS90-43515N
143.973509 H35-45674Y
143.973510 TVS90-43746N
43.953502 TVS90-43513L
43.953503 H35-45654W
43.953504 TVS90-43215L
43.953505 H35-45655W
43.953506 TVS90-43515L
43.953507 H35-45671W
43.953508 TVS90-43700L
43.953509 H35-45657V
43.953510 TVS90-43375L
143.973511
H35-45661Y
43.953511
H35-45675W
143.973512 LEV115-350043B
143.973513 H35-45657Y
43.953512 TVS90-43512L
43.953513 H35-45674W
43.953514 TVS90-43514L
43.953515 H35-45661W
43.953516 TVS90-43298L
43.953800 TVS90-46036B
43.953802 TVS100-44029G
43.953804 TVS100-44031G
43.953806 TVS100-44036G
43.953808 TVS100-44037G
143.973800 TVS90-46083D
143.973802 TVS90-46081D
143.973804 LEV115-350040B
143.974002 TVS115-56089E
143.974004 TVS115-56048E
143.974006 TVS90-48014B
143.974008 TVS90-48013B
143.974010 TVS115-56090E
143.974012 TVS115-56047E
xiv
SEARS CRAFTSMAN CROSS REFERENCE CHARTS
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
Crafts man Tecums eh
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
43.974014 TVS115-56094E
43.974016 TVS115-56095E
43.974018 TVS115-56073E
43.974020 LEV115-350044B
43.974022 LEV100-340002A
43.974024 TVS115-56071E
43.974026 TVS115-56074E
43.974030 LEV115-350045B
43.974032 TVS90-48023B
43.974034 TVS115-56077E
43.974036 TVS90-48029B
43.974500 TVS115-57048E
43.974502 TVS115-57049E
43.974504 LEV115-350029B
43.974506 LEV115-350030B
43.974508 TVS115-57054E
43.975000 TVS115-61037D
43.975001 HSSK50-67338R
43.975002 LEV115-350012B
43.975004 TVS115-61051D
43.975006 TVS115-61027D
43.975007 HSSK50-67374R
43.975008 TVS115-61026D
43.975010 TVS115-61056D
43.975012 TVS115-61063D
43.975014 TVS115-61064D
43.975016 TVS115-61065D
43.975024 LEV115-350031B
43.975026 LEV115-350032B
43.975028 TVS115-61072D
43.975030 TVS115-61071D
43.975032 TVS115-61016D
43.975034 LEV115-350047B
43.975036 TVS115-61081D
43.975038 TVS115-61082D
43.975500 TVS115-62106B
43.975502 TVS115-62107B
43.975504 TVS115-62108B
43.975506 TVS115-62110B
43.975508 LEV115-355005B
43.975510 LEV115-355006B
43.976002 TVS120-66901A
43.976003 H60-75469W
143.978005 HM80-155587R
143.978007 HM80-155424R
143.978501 HMSK85-155901A
143.979001 HMSK90-156518C
143.979003 HM90-156004C
143.979005 HM90-156005C
143.979009 HM90-156007C
143.985007 HSSK50-67374S
143.985008 LEV115-350072C
143.985010 TVS115-61085E
143.985012 LEV115-350090C
143.985014 TVS115-61083E
143.985016 LEV115-350119C
143.985018 LEV120-361038A
143.985500 LEV115-355008C
143.985502 LEV115-355007C
143.985504 TVS115-62116C
143.985506 TVS115-62117C
143.985508 TVS115-62118C
143.985510 LEV115-355012C
143.985512 LEV115-355014C
143.986000 LEV115-360014B
143.986002 LEV115-360012B
143.986004 LEV115-360013B
143.986006 LEV115-360015B
143.986010 TVS120-66011B
143.986014 LEV115-360020B
143.986250 LEV115-360008B
143.986252 LEV120-361019A
143.986500 LEV120-361012A
143.986502 LEV120-361013A
143.986504 LEV120-361021A
143.986506 TVS120-66104B
143.986508 TVS120-66105B
143.986512 LEV120-361031A
143.986514 LEV120-361037A
143.986518 LEV120-361040A
143.988000 TVM195-150287G
143.988001 HM80-155587S
143.988003 HMSK80-155614V
143.988005 HM80-155424S
143.988503 HM85-155851A
143.989001 HM90-156004D
143.989003 HM90-156005D
143.989005 HM90-156007D
143.989007 HM90-156008D
143.991001 HM100-159411P
143.991002 TVM220-157275G
143.991101 HMSK110-159951A
143.991103 HMSK110-159959A
143.993001 H30-35512Y
143.994502 LEV100-345012C
143.994506 TVS115-57064G
143.995000 LEV115-350114D
143.995001 HSSK50-67392S
143.995002 LEV115-350090D
143.995003 HSSK50-67396S
143.995004 LEV120-361046B
143.995005 HSSK50-67398S
143.995012 LEV115-350070D
143.995500 LEV115-355008D
143.995502 LEV115-355016D
143.995508 TVS115-62122D
143.996000 LEV115-360012C
143.996002 LEV115-360015C
143.996004 LEV115-360021C
143.996006 TVS120-66018C
143.996008 TVS120-66011C
143.996502 LEV120-361012B
143.996504 LEV120-361013 B
143.996506 LEV120-361041B
143.996508 LEV120-361042B
143.996510 LEV120-361044B
143.996518 TVS120-66104C
143.996520 TVS120-66105C
143.996522 TVS120-66107C
143.998001 HM80-155658S
143.998501 HMSK85-155903A
143.998503 HM85-155852A
143.999001 HMSK90-156522D
143.999003 HM90-156017D
143.999005 HMSK90-156525D
143.999007 HMSK90-156529D
143.979011
HM90-156008C
143.981000 TVM220-157215G
143.981001 HMSK100-159365W
143.981002 TVM220-157272G
143.981003 HM100-159135P
143.981005 HM100-159374P
143.981007 HM100-159388P
143.983071 HSK600-1708T
143.983500 LEV100-335009B
143.983501 H35-45661Z
143.983502 LEV100-335010B
143.983504 LEV100-335011B
143.983506 TVS90-43746P
143.983508 LEV100-335015B
143.983510 LEV100-335018B
143.983800 LEV100-338007B
143.983804 LEV100-338012B
143.983806 TVS90-46111E
143.984000 LEV115-350056C
143.984001 H40-55701A
143.984002 LEV115-350057C
143.984004 LEV115-350058C
143.984006 LEV115-350059C
143.984008 LEV100-340012B
143.984010 LEV100-340013B
143.984012 LEV100-340014B
143.984014 LEV100-340015B
143.984016 LEV100-340016B
143.984018 LEV100-340017B
143.984020 LEV100-340021B
143.984022 LEV100-340022B
143.984024 LEV100-340024B
143.984026 LEV100-340026B
143.984028 LEV100-340027B
143.984030 LEV100-340028B
143.984500 LEV100-345003B
143.984502 LEV100-345002B
143.984504 LEV100-345006B
143.984506 TVS115-57057F
143.984508 LEV100-345009B
143.984510 LEV100-345010B
143.984512 LEV100-345011B
143.984514 LEV100-345012B
143.985000 LEV115-350060C
143.985002 LEV115-350073C
143.985003 HSSK50-67338S
143.985004 LEV115-350070C
143.985006 LEV115-350071C
43.976005 H60-75539W
43.976007 H60-75554W
143.993500 LEV100-335018C
143.993501 H35-45754Y
43.976250 TVS120-66101A
43.976252 TVS120-66102A
43.976254 LEV115-360005A
43.976256 LEV115-360007A
43.976258 LEV115-360008A
43.976260 TVS120-66103A
43.977001 HSK70-130299T
43.978000 TVM195-150238F
43.978001 HMSK80-155478U
43.978003 HMSK80-155580U
143.993502 LEV100-335010C
143.993504 LEV100-335020C
143.993508 TVS90-43746R
143.993800 LEV100-338012C
143.994000 LEV100-340026C
143.994001 H40-55703A
143.994002 LEV100-340029C
143.994004 LEV100-340030C
143.994500 LEV100-345013C
xv